INSTALLATION AND OPERATIONS MANUAL GRN110G4 GRP110G4 GRN150G4 GRP125G4
SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. Read and understand all instructions in the manual before starting and operating the generator set. USING THIS MANUAL Congratulations on your choice of a Winpower generator set. You have selected a high-quality, precision-engineered generator set designed and tested to give you years of satisfactory standby service.
2. IMPORTANT SAFETY INSTRUCTIONS FIRE HAZARD - LP and NG fuel presents a hazard of possible explosion and/or fire if not properly handled. a. b. SAVE THESE INSTRUCTION This manual contains important instructions that should be followed during installation and maintenance of the generator and batteries. 3. Read and understand all instructions in the manual before starting and operating the generator set. This engine generator set has been designed and manufactured to allow safe, reliable performance.
TESTING POLICY: ** NOTICE ** These units will automatically transfer if a power outage occurs while running in an exercise mode. Before any generator is shipped from the factory, it is fully checked for performance. The generator is loaded to its full capacity, and the voltage, current, and frequency are carefully checked. MODEL NUMBER STRUCTURE: INTRODUCTION AND DESCRIPTION PRODUCT DESCRIPTION: This engine-generator set is designed for unattended remote start operation.
SPECIFICATIONS GENERATOR SET: Every WINPOWER Generator Set has its own unique identity data plate. This data plate identifies the complete unit model number, the system serial number and has links to the individual components that form the generator set in our factory records. Several of the major components also have their own individual identity plates providing additional information to document build data for warranty and replacement parts.
A. USB PROGRAMMING PORT - USB port for computer interface. Used for programming the DSE7X10 controller. A B. DSE7X10 CONTROLLER - See controller explanation on follow page. C. Emergency Stop Switch - When depressed this switch will disconnect all the 12 volt power to the DSE7X10 shutting the engine down. The display on the controller will annunciate “Emergency Stop”. J 1 2 H D. AC INTERFACE CONNECTOR - This connector is used to interface with the AC generator end.
***** CAUTION **** J. USER CONFIGURABLE INDICATORS – 1. Remote Start. 2. LP Fuel Went Lit. 3. Gen. Available. 4. Emergency Stop. NOTE: STOP/RESET, MANUAL mode and AUTO mode buttons all have indicator lamps next to them to tell you what mode you are in. Pressing buttons out of sequence will cause the engine not to function properly.. See button operation sequencing above. EQUIPMENT DAMAGE - These units are shipped with oil, and a 50/50 mix of coolant. Be sure to check all fluid levels before operating.
The generator set can be lifted with properly rated chains or cables along with the use of spreader bars. The spreader bars should be long enough so that the lift cables or chains do not come into contact with the generator set. Use of commercially available lifting fixtures may also be used. Always be sure that the equipment is properly rated for the weight of the generator. Failure to do so can cause damage to the generator, injury to personnel or even death.
Do not shock mount the main frame. Engine vibration will be transmitted to the control panel causing erroneous start/stop cycles and premature control failure. Line Size (vapor system) The unit should be mounted to allow for ample working room around it. A general rule to follow is five (5) feet of clearance on all sides. (Code NFPA 37) FUEL INSTALLATION The fuel supply should be as close as possible to the engine. This will reduce the installation cost of fuel runs.
Supply Primary Secondary Tank Regulator Regulator 1 2 3 TWO (2) REGULATOR FUEL SYSTEM LP LIQUID WITHDRAWAL SYSTEMS Generator Set 4 Supply Primary Generator Tank Regulator Set 1 2 4 SINGLE REGULATOR FUEL SYSTEM Reference numbers 1 through 3 in the block diagrams above are fuel lines supplied by customer. Reference number 4 is the engine generator set. Below is a table of the fuel pressure readings at each reference in the system. Fuel Pressure Table Single Regulator (L.P. Vapor only) 2 7-11 in 4-6 oz.
CAUTION – PERSONAL DANGER CAUTION - NEVER dispose of a battery in a fire. The battery is capable of exploding. NOTE: Always make sure that a new battery is fully charged before installing it on a generator set. Failure to do so can cause damage to the engine control module in the generator set. CAUTION -DO NOT open or mutilate the battery. Released electrolyte is known to be harmful to the skin and eyes and to be very toxic. All connections must be clean and tight.
INSTALLATION NOTES Because of the many different types of service, feeder, and distribution equipment, no specific wiring instructions can be provided. It is recommended that only copper wire be used. In all cases it is essential that while the load is connected to the generator, there can be absolutely no feedback from the generator to the power line or the power line to the generator. When properly installed, the normal A.T.S. Control and safety systems will eliminate all paths for feedback.
************* ***** WARNING ***** ************* A main line circuit breaker has been provided inside the generator housing. During all wiring installations make sure the breaker is in the OFF position and the generator operation switch is in the OFF position. ************* ***** WARNING ***** ************* EQUIPMENT DAMAGE - When installing a Three Phase 240 volt system be sure you know which lead is the high voltage "wild" leg (208 Volt line to neutral).
Zenith ATS The terminal markings in the Zenith ATS are marked “X1” and “X2”. The wire labeled “Start 1” is routed to start contact "X1” and the wire labeled “Start 23” is routed to start contact “X2” X1 X2 ASCO 165 UL SWITCH INITIAL START UP Your DC connection points in the ASCO 165 ATS are terminals “4” and “5 on the interface terminal block. **************** ***** WARNING ***** **************** EQUIPMENT DAMAGE - DO NOT jump start these engine generator sets.
voltage output and a solid neutral connection. The voltage between G1 and G-N should be about 120 volts AC (277 on 480 units). The same approximate voltage should be found between terminals G3 and G-N (120 volts AC). STARTING PROCEDURE MANUAL MODE **************** ***** WARNING ***** **************** EQUIPMENT DAMAGE - BEFORE ATTEMPTING TO START THIS UNIT COMPLETE YOUR PRESTART CHECKLIST AND INSURE THE GENERATOR MAINLINE CIRCUIT BREAKER IS IN THE PROPER POSITION PRIOR TO STARTING.
TROUBLESHOOTING TABLES ENGINE WILL NOT COME UP TO SPEED AFTER IT STARTS Note: Before doing any troubleshooting, check the digital display on the DGC-2020. Normally it will tell why the unit has failed. This will shorten your troubleshooting time and in many cases prevent the replacement of parts that may not be defective. 1. 2. 3. UNIT WILL NOT CRANK WHEN THE POWER FAILS. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
SPECIFICATIONS MODEL: GRN110G4 GRP110G4 MODEL: GRN150G4 GRP125G4 ENGINE; 8.1 liter GM Turbocharged 1800rpm ENGINE; 8.
APPENDIX 1 The table below is based on Table 310.16 in the National Electric Code 2011 Edition Allowable ampacitier of insulated condutors rated 0 through 2000 volts, 750 C through 90 0C. Not more than three current-carrying conductors in Raceway, Cable or Earth (Direct Buried). Adjusted for 400C (1040F) ambient temperature. Copper Copper 750C 900C Aluminum Copper Clad Aluminum 750C Aluminum Copper Clad Aluminum 900C Wire Type: TBS,SA.
60708-153 Page 17 1285-00 SINGLE PHASE 120/240 VOLTS THREE PHASE -DELTA 120/240 VOLTS THREE PHASE AC WIRING - DELTA SINGLE PHASE AC WIRING
THREE PHASE-LOW WYE 120/208 VOLTS THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE-HIGH WYE 277/480 VOLTS 60708-153 Page 18 1285-00
VOLTAGE REGULATOR WIRING THREE PHASE AND SINGLE PHASE 60708-153 Page 19 1285-00
ENGINE CONTROL SCHEMATIC 1285-00 Page 20 60708-153
60708-153 Page 21 1285-00 INSTALLATION DRAWING GRN150G4 & GRP125G4 GRN110G4 & GRP110G4
Limited Warranty WINPOWER, Incorporated warrants to the original purchaser for 12 months or 1000 hours which ever occurs first, that goods manufactured or supplied by it will be free from defects in workmanship and material, provided such goods are installed, operated and maintained in accordance with WINPOWER written instructions. WINPOWER’s sole liability, and Purchaser’s sole remedy for a failure under this warranty, shall be limited to the repair of the product.
