6" Bench Grinder GR150 GR100 PART NO. A13267 - 07-12-05 Rev. A Copyright © 2005 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call ESPAÑOL: PÁGINA 15 1-800-223-7278 (In Canada call 1-800-463-3582).
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 2.
ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. CLEAN THE MACHINE thoroughly when processing different types of workpieces (wood, steel, or aluminum). Combining wood and metal dust can create an explosion or fire hazard. DO NOT GRIND OR POLISH MAGNESIUM. Fire will result. 17. NEVER GRIND NEAR FLAMMABLE GAS OR LIQUIDS. Sparks can create a fire or an explosion. 18.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug.
EXTENSION CORDS MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Ampere Rating Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine.
CARTON CONTENTS 1 2 3 6 7 8 9 10 11 4 5 12 13 14 15 Fig.1 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Grinder (GR150 pictured) Wrench Eye shield (2) Eye shield knob (2) Eye shield bushing (2) Left side spark guard Right side spark guard Left side tool rest Right side tool rest with V-groove Eye shield bolt (2) 5/16-18x5/8" Hex head screw (2) 5/16-18x1/2" Hex head screw (2) 1/4-20x1/4" Hex head screw (2) 3/4" Flat washer (4) 6.
ASSEMBLY For your own safety, do not connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. ASSEMBLY TOOLS REQUIRED 5/16" Wrench 1/4" Wrench ASSEMBLY TIME ESTIMATE Assembly for this machine takes approximately 30 minutes. TOOL RESTS 1. 2. 3. Assemble the v-grooved tool rest (A) Fig. 3, to the inside of the right wheel guard using two 3/4" flat washers (C), and two 5/16-18x5/8" hex head screws (B).
2. Align the holes in the eye shield with the holes in the spark guard and place the eye shield bushing (A) Fig. 7, in between the space in the spark guard. 3. Insert the eye shield bolt (A) Fig. 8, through the hole in the eye shield (B), eye shield bushing (C), and spark guard (D). 4. Place an 6.4mm flat washer (E) Fig. 8, onto the end of the eye shield bolt and fasten the eye shield knob (F) to the end of the eye shield bolt. 5. Assemble the other eye shield in the same manner. D C E F A B A Fig.
FLEXIBLE LAMP (GR150 ONLY) The flexible lamp operates independently of the grinder. To turn the lamp on and off, rotate switch (A) Fig. 11. WARNING: To reduce the risk of fire, use 40 watt or less, 120 volt, reflector track type light bulb (not supplied). A standard household light bulb should not be used. The reflector track type light bulb should not extend below the lamp shade. A MACHINE USE Fig. 11 Keep the spark guards and eye shields in place at all times.
TROUBLESHOOTING For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582). MAINTENANCE GRINDING WHEELS WARNING: THE USE OF ACCESSORIES AND ATTACHMENTS NOT RECOMMENDED BY DELTA MAY RESULT IN RISK OF INJURIES. Grinding wheels used with this grinder should be rated for 3600 RPM or higher and be 6" in diameter with a 1/2" arbor hole.
MAINTENANCE KEEP MACHINE CLEAN LUBRICATION Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Apply household floor paste wax to the machine table and extension table or other work surface weekly. Wear ANSI Z87.1 safety glasses while using compressed air.
WARRANTY To register your tool for warranty service visit our website at www.deltamachinery.com.
Delta Machinery 4825 Highway 45 North Jackson, TN 38305 1-800-223-7278 www.deltamachinery.