(Model JT360) PART NO. A05753 - 09-17-024 Copyright © 2004 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call ESPAÑOL: PÁGINA 29 1-800-223-7278 (In Canada call 1-800-463-3582).
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 13. USE RECOMMENDED ACCESSORIES. The use of accessories and attachments not recommended by Delta may cause damage to the machine or injury to the user. 14. USE THE PROPER EXTENSION CORD.
ADDITIONAL SAFETY RULES FOR JOINTERS FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
done by qualified electrical personnel. Should you desire to have your jointer converted for 240 volts, take your jointer to your local Authorized Delta Service Center. Call 1-800-2237278 for the location of the nearest Authorized Service Center.
CARTON CONTENTS 1 24 22 23 3 4 2 6 5 7 8 11 12 14 13 16 18 10 9 17 15 19 21 20 Fig. 4 26 28 25 29 34 30 35 36 37 31 27 33 32 Fig. 4A Fig. 4B UNPACKING AND CLEANING WARNING: JOINTER WEIGHT IS APPROXIMATELY 175 LBS. CARE MUST BE TAKEN WHEN LIFTING JOINTER ONTO STAND. A MINIMUM OF TWO PEOPLE WILL BE REQUIRED TO LIFT THE MACHINE.Your new jointer is shipped complete in one carton. Carefully unpack the jointer and all loose items. Fig. 4, Fig. 4A and Fig.
JOINTER PARTS Fig. 4 Fig. 4A 1. Motor and Switch 25. Dust Collector Adapter 2. Jointer 26. Push Blocks 3. Motor Pulley 27. Infeed Table Adjustment Rod, Handle, and Nut 4. V-Belt 5. Two Top End Braces for Stand (11-3/4") 6. Two Top Side Braces for Stand (15-3/4") 7. Two Lower Side Braces for Stand (20-1/2") Fig. 4B 8. Two Lower End Braces for Stand (16-1/2") 28. Special Studs (3) 9. Four Legs for Stand 29. 5/16-18x1¼" Carriage Bolts (4) 10. Four Feet for Stand Legs 30.
ASSEMBLY FOR YOUR OWN SAFETY, DO NOT CONNECT THE MACHINE TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. ASSEMBLY TOOLS REQUIRED * * * * 6mm Allen Wrench 4mm Allen Wrench 3mm Allen Wrench 2.5mm Allen Wrench * 12x14mm Open End Wrench * 8x10mm Open End Wrench (All are supplied.) ASSEMBLY TIME ESTIMATE - 2-3 hours STAND 6 1. Assemble stand as shown in Fig. 5 using parts shown in Fig. 4. The parts for the stand (as shown in Fig.
MOTOR AND SWITCH TO STAND F 1. Assemble motor (B) Fig. 7, to the bottom of the dust chute. Align the four holes (F) Fig. 7, in the dust chute, with the four holes in the motor mounting plate. Insert a 5/16-18x1¼"carriage bolt through hole in dust chute and hole in motor mounting plate. Place a 5/16" flat washer on screw and secure with a 5/16-18 hex nut. Repeat this process for the three remaining holes.
3. Using the supplied wrench (or a 14 mm socket wrench), fasten the jointer to the top of stand using the three M10.2 lockwashers and special studs. Two of the special studs are shown at (D) Fig. 10, for the infeed end of the machine, and one special stud is shown at (D) Fig. 11, for the outfeed end of machine. Fully tighten the studs at this time. 4. Once the jointer is completely secured to stand, stand the machine upright. (Jointer is shown upright and fully assembled in Fig. 11A.) D 5.
INFEED TABLE ADJUSTMENT HANDLE E 1. Turn locknut (C) Fig. 12, clockwise on infeed table adjustment handle (B) as far as it will go. 2. Thread handle (B) Fig. 12, into block (D) which is located below infeed table (E). C 3. Turn locknut (C) Fig. 13 clockwise to tighten against block (D). D B Fig. 12 C D Fig. 13 DUST CHUTE COVER 1. Assemble dust chute cover (A) Fig. 14, to dust chute (B) using two wing screws (C). IMPORTANT: Top of dust chute cover (A) must be inside top brace (D) of stand.
MOTOR PULLEY Assemble motor pulley (A) Fig. 16, to motor shaft with the hub of the pulley in the outer position as shown. Make sure key (B) is inserted in the keyway of the motor pulley and shaft. C A B BELT, ALIGNING PULLEYS, AND ADJUSTING BELT TENSION Fig. 16 1. Loosen two screws, one of which is shown at (A) Fig. 17, and remove cutterhead pulley guard (B) 2. Make certain the motor pulley (D) Fig. 18, is aligned with the cutterhead pulley (C).
MOTOR PULLEY AND BELT GUARD Assemble the motor pulley and belt guard (A) Fig. 19, to the jointer base using the four M6x1x10mm cheese head screws, two of which are shown at (B), and four M6.1 lockwashers. MAKE CERTAIN MOTOR PULLEY IS NOT CONTACTING GUARD. B If motor pulley is contacting the guard, adjust the motor pulley, see the section “BELT, ALIGNING PULLEYS, AND ADJUSTING BELT TENSION.” A Fig. 19 B FENCE 1. Insert hexagon rod (A) Fig. 20, of fence assembly into bracket (B) on jointer as shown.
CUTTERHEAD GUARD 1. Remove set screw (A) Fig. 23, from post (B) of cutterhead guard (C). C B 2. Assemble cutterhead guard (C) Fig. 23, to the jointer by inserting post (B) down through the hole in the infeed table. NOTE: A spring is supplied in knob assembly (D) that returns the guard (C) over the cutterhead after a cut has been made. Turn knob (D) to tension spring before inserting post (B). Make certain the spring engages in the slot of the post.
INFEED TABLE ADJUSTMENTS 1. To raise or lower the infeed table, loosen table lockhandle (A) Fig. 35, move the table raising and lowering handle (B) up or down until the table is at the desired position and tighten table lockhandle (A). A B 2. NOTE: When raising or lowering the infeed table a plunger located on other end of the index stop (C) Fig. 36, automatically stops the table at 1/8 inch depth of cut.
KNIFE AND OUTFEED TABLE ADJUSTMENTS In order to do accurate work, the knives must be exactly level with the outfeed table. To check and adjust, proceed as follows: 1. DISCONNECT POWER SOURCE. MACHINE C FROM A A 2. Loosen lock lever (A) Fig. 39, and lower the infeed table by pushing handle (B) down. Remove cutterhead guard (C). 3. Place a straight edge on the outfeed table, extending over the cutterhead as shown in Fig. 40. 4. CAREFULLY rotate the cutterhead by turning the belt by hand.
ADJUSTING TABLE GIBS F “Gibs” are provided to take up all play between the mating dovetail ways of the base and the infeed and outfeed tables. The “gib” for the infeed table is shown at (A) Fig. 46, and the “gib” for the outfeed table is shown at (B) Fig. 47. Proper “gib” adjustment is necessary for the correct functioning of the jointer. The “gibs” were adjusted at the factory and should require no further adjustment. If it becomes necessary to adjust the “gibs”, proceed as follows: C F C 1.
ADJUSTING FENCE POSITIVE STOPS The fence on this jointer is equipped with positive stops that allow you to rapidly tilt the fence to the 90 and 45 degree angle to the table in the inward or outward position. To check and adjust the positive stops, proceed as follows: E B C A 1. Position the fence at 90 degrees to the table. Make certain the end of plunger (A) Fig. 50, is engaged in notch (B) in index collar as shown, and tighten lockhandle (C). Fig. 50 2. Place a square (D) Fig.
B A C A Fig. 55 Fig. 56 ADJUSTING FENCE GUARDS Two guards, one of which is shown at (A) Fig. 55, are provided on each side of the fence bracket to close up the opening between the fence bracket (B) and the fence (C) limiting access to the cutterhead. When the fence is tilted, the guard (A) Fig. 56, can be pushed to the rear as shown. After the fence is returned to the 90 degree position, push the guard (A) Fig. 56, forward to close up the opening. Fig. 55, illustrates the guard (A) properly adjusted.
Mating surfaces of cutterhead to blade and blade to bar to be tight and parallel 9. The knives are adjusted correctly when the cutting edge of the knife extends out .060" (1.5 mm) from the cutterhead diameter. Face of screw and face of cutterhead to be parallel 10. Carefully rotate the cutterhead (G) Fig. 60, until the round portion of the cutterhead is on top as shown. 11. Place a .060" (1.5 mm) feeler gage (H) Fig.
DEFINITIONS OF JOINTING AND PLANING OPERATIONS Fig. 62 Fig. 63 1. JOINTING OPERATIONS – Jointing cuts or edge jointing are made to square an edge of a workpiece. The workpiece is positioned on the jointer with the narrow edge of the workpiece on the infeed table and the major flat surface of the workpiece against the fence, as shown in Fig. 62. The workpiece is moved from the infeed table, across the cutterhead to the outfeed table. 2.
PLANING OR SURFACING Planing or surfacing is identical to the jointing operation except for the position of the workpiece. For planing, the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence, a shown in Fig. 67.
PLANING WARPED PIECES If the wood to be planed is dished or warped, take light cuts until the surface is flat. Avoid forcing such material down against the table; excessive pressure will spring it while passing the knives, and it will spring back and remain curved after the cut is completed. PLANING SHORT OR THIN WORK When planing short or thin pieces, always use push blocks to minimize all danger to the hands. Fig. 70, illustrates using the Delta Push Blocks properly.
MAINTENANCE After considerable use, the knives will become dull and it will not be possible to do accurate work. Unless badly damaged by running into metal or other hard material, the knives may be sharpened as follows: WHETTING KNIVES DISCONNECT MACHINE FROM POWER SOURCE. Use a fine carborundum stone, cover it partly with paper as indicated in Fig. 70 to avoid marking the table.
SERVICE PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 Tampa 3360