Preface Thank you for choosing DELTA’s high-performance VFD-S Series. The VFD-S Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive.
WARNING! 1. DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor drive is easily damaged by high-pressure. 2. There are highly sensitive MOS components on the printed circuit boards. These components are especially sensitive to static electricity. To prevent damage to these components, do not touch these components or the circuit boards with metal objects or your bare hands. 3. Only qualified personnel are allowed to install, wire and maintain AC motor drive.
Table of Contents Preface ..............................................................................................................i Table of Contents ...........................................................................................iii Chapter 1 Introduction .................................................................................1-1 1.1 Receiving and Inspection.................................................................... 1-1 1.1.1 Nameplate Information........................
Chapter 3 Start Up ........................................................................................3-1 3.1 Preparations before Start-up............................................................... 3-1 3.2 Operation Method ............................................................................... 3-2 3.3 Trial Run ............................................................................................. 3-2 Chapter 4 Digital Keypad Operation .................................................
7.9 Motor cannot Run ............................................................................... 7-6 7.10 Motor Speed cannot be Changed ..................................................... 7-7 7.11 Motor Stalls during Acceleration ....................................................... 7-8 7.12 The Motor does not Run as Expected .............................................. 7-8 7.13 Electromagnetic/Induction Noise ...................................................... 7-9 7.14 Environmental Condition.
Appendix C How to Select the Right AC Motor Drive............................... C-1 C.1 Capacity Formulas .............................................................................C-2 C.2 General Precautions ..........................................................................C-4 C.3 How to Choose a Suitable Motor........................................................C-5 Appendix D CE ............................................................................................
Chapter 1 Introduction 1.1 Receiving and Inspection This VFD-S AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD, dust covers and rubber bushings. Inspect the unit to assure it was not damaged during shipment.
Chapter 1 Introduction|VFD-S Series 1.1.3 Series Number Explanation 007S23A 0T 6 01 230V 3-phase 1HP(0.75kW) Production number Production week Production year 2006 Production factory (Taoyuan) Model If the nameplate information does not correspond to your purchase order or if there are any problems, please contact your distributor. 1.1.4 Drive Frames Frame S1 S2 Power range 0.25-2hp (0.2-1.
Chapter 1 Introduction|VFD-S Series 1.3 Installation Steps KNOB COVER CASE HEAT SINK DIVISION PLATE SCREW Installation Steps 1. Remove front cover screw and open. 2. Remove Division Plate. If using optional conduit bracket, please refer to next page. 3. Connect AC Input Power and motor leads. Never connect the AC drive output terminals U/T1, V/T2, W/T3 to main AC Input power. 4. Reinstall Division Plate.
Chapter 1 Introduction|VFD-S Series SCREW DIVISION PLATE Reinstall Division Plate. Screw Torque: 5 to 6 kgf-cm (4.3 to 5.2 in-lbf) CONDUIT BRACKET SCREW SCREW Install Conduit Bracket cover and tighten screws. 1.4 Storage The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time.
Chapter 1 Introduction|VFD-S Series 3. If the AC motor drive is stored for more than 3 months, the temperature should not be higher than 30 °C. Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors. 4. When the AC motor drive is not used for a long time after installation on building sites or places with humidity and dust, it’s best to move the AC motor drive to an environment as stated above. Revision August 2006, SE08, SW V2.
Chapter 1 Introduction|VFD-S Series This page intentionally left blank. 1-6 Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring 2.1 Ambient Conditions Install the AC motor drive in an environment with the following conditions: Operation Air Temperature: Relative Humidity: Atmosphere pressure: Installation Site Altitude: Vibration: -10 ~ +50°C (14 ~ 122°F) -10 ~ +40°C (14 ~ 104°F) for side-by-side mounting <90%, no condensation allowed 86 ~ 106 kPa <1000m <20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.
Chapter 2 Installation and Wiring|VFD-S Series 5. When installing multiple AC motor drives in the same cabinet, they should be adjacent in a row with enough space. When installing one AC motor drive below another one, use a metal separation barrier between the AC motor drives to prevent mutual heating. Refer to figure below for details. 6. Prevent fiber particles, scraps of paper, saw dust, metal particles, etc. from adhering to the heatsink.
Chapter 2 Installation and Wiring|VFD-S Series 2.3 Dimensions (Dimensions are in millimeter and [inch]) Frame S1: VFD002S11A, VFD002S21A, VFD002S23A 8.1 [0.32] 5.0 [0.20] 11.1 [0.44] 3.0 [0.12] 5.0 [0.20] Revision August 2006, SE08, SW V2.61 88.0 [3.47] 13.0 [0.51] 148.0 [5.83] 5.8 [0.23] 132.2 [5.21] 85.0 [3.35] 74.0 [2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD002S11B, VFD002S21B 5 . 8 [0. 23 ] 88 .0 [3 .4 7 ] 67 .8 [2 .6 7] 5. 0 [0 . 20 ] 2-4 13 .0 [0 .5 1] 5 . 0 [0. 20 ] 8.1 [0.32] 3.0 [0.12] 1 6.0 [ 0.63] 73 .0 [2 .8 8 ] 14 8.0 [ 5.83] 1 3 .0 [0 .5 1] 13 2.2 [5.21] 74 .0 [2 .9 2] 1 1.1 [ 0.44] 8 5 .0 [3 .3 5] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD004S11A, VFD004S21A, VFD004S23A 85 .0 [3 .3 5] 5. 8 [0. 23 ] 10 2. 0 [ 4. 02] 5 . 0 [0. 2 0 ] Revision August 2006, SE08, SW V2.61 8.1 [0.32] 5. 0 [0. 20 ] 1 1.1 [0.44] 3.0 [ 0.12] 1 4 8.0 [5.83] 2. 8 [0. 11 ] 1 32.2 [5.21] 74 .0 [2 .
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD004S11B, VFD004S21B 67 .8 [2 .6 7] 5 . 0 [0. 20 ] 2-6 2 7 .0 [1 .0 6] 8 .1 [ 0 .32] 5. 0 [0. 20 ] 11.1 [0 .44] 3.0 [0.12] 73 .0 [2 .8 8] 10 2. 0 [ 4. 02] 2. 8 [0 . 11 ] 1 48 .0 [5.83 ] 1 32 .2 [5.21 ] 5. 8 [0. 23 ] 16 .0 [0.63 ] 85 .0 [3 .3 5] 74 .0 [2 .9 2 ] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD007S21A, VFD007S23A 85 .0 [3 .3 5] 5. 8 [0. 23 ] 12 4. 0 [ 4. 89] 5. 0 [0. 20 ] Revision August 2006, SE08, SW V2.61 8.1 [ 0.32] 5. 0 [0. 20 ] 1 1.1 [ 0.44] 3.0 [0 .12] 14 8.0 [ 5.83] 2. 8 [0. 11 ] 13 2.2 [ 5.21] 74 .0 [2 .
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD007S21B 67 .8 [2 .6 7] 5. 0 [0. 20 ] 2-8 50 .0 [1 .9 7] 8.1 [0.32] 5. 0 [0. 20 ] 11 .1 [0.44] 3. 0 [0.12] 16.0 [0.63] 73 .0 [2 .8 8] 12 4. 0 [ 4. 89] 2. 8 [0. 11 ] 148.0 [5.83] 5. 8 [0. 23 ] 1 32.2 [5.21] 85 .0 [3 .3 5] 74 .0 [2 .9 2] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD004S43A, VFD004S43E, VFD007S43A, VFD007S43E 85 .0 [3 .3 5] 5. 8 [0. 23 ] 12 6. 0 [ 4. 96] 5. 0 [0. 20 ] Revision August 2006, SE08, SW V2.61 8.1 [0.32] 5. 0 [0. 20 ] 1 1.1 [ 0.44] 3.0 [0 .12] 14 8.0 [ 5.83] 3. 0 [0. 12 ] 13 2.2 [ 5.21] 74 .0 [2 .
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD004S43B, VFD007S43B 67 .8 [2 .6 7] 5. 0 [0. 20 ] 2-10 5 1 .0 [2 .0 1] 8 .1 [0 .32] 5. 0 [0. 2 0 ] 11 .1 [0 .44] 3 . 0 [0 .1 2] 16 .0 [0.63] 73 .0 [2 .8 8] 12 6. 0 [ 4 . 96] 3. 0 [0. 1 2 ] 1 4 8.0 [5.83] 5 . 8 [0. 23 ] 1 32 .2 [5.21 ] 85 .0 [3 .3 5] 74 .0 [2 .9 2] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S1: VFD002S21E, VFD004S21E, VFD007S21E, VFD015S23D 85 .0 [3 .3 5] 5. 8 [ 0. 23 ] 12 7. 0 [ 5. 00] 5. 0 [ 0. 20 ] Revision August 2006, SE08, SW V2.61 8.3 [ 0.33] 14 8.0 [ 5.83] 8. 5 [ 0. 33 ] 13 3.7 [ 5.27] 74 .0 [2 .
Chapter 2 Installation and Wiring|VFD-S Series Frame S2: VFD007S11A 10 0. 0 [ 3. 94] 12 9. 0 [ 5. 08] 5. 5 [0. 22 ] 2-12 9 .5 [0 .38] 1 .0 [0 .04] 5. 5 [0. 22 ] 6 .5 [ 0.26] 1 86.0 [7.33] 5. 4 [0. 21 ] 1 73.0 [6.81] 86 .5 [3 .4 1] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S2: VFD007S11B 10 0. 0 [ 3. 94] 5. 5 [0. 22 ] Revision August 2006, SE08, SW V2.61 9.5 [0 .38] 1.0 [0 .04] 5. 5 [0. 22 ] 53 .5 [2 .11] 6.5 [0.26] 67 .8 [2 .6 7] 16 .0 [0 .63] 73 .0 [2 .8 8] 12 9. 0 [ 5. 08] 18 6.0 [7.33] 5. 4 [0. 21 ] 173 .0 [6.82] 86 .5 [3 .
Chapter 2 Installation and Wiring|VFD-S Series Frame S2: VFD015S21D, VFD015S21E, VFD015S43D, VFD015S43E, VFD022S21D, VFD022S21E, VFD022S23D, VFD022S43D, VFD022S43E 10 0 . 0 [ 3. 9 4] 5. 4 [0. 21 ] 12 9. 3 [ 5 . 09] 5. 5 [0 . 22 ] 2-14 6 .5 [0.26] 5. 5 [0. 22 ] 9 .5 [0 .37] 1.0 [0.04] 1 8 6 .0 [ 7.33] 8. 5 [0. 33 ] 1 7 3 .0 [ 6.82] 86 .5 [3 .4 1] Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series Frame S2: VFD015S21U, VFD015S43U, VFD022S21U, VFD022S43U 5.4 [0.21] 129.3 [5.09] 67.8 [2.67] 5.5 [0.22] Revision August 2006, SE08, SW V2.61 5.5 [0.22] 53.9 [2.12] 9.5 [0.37] 1.0 [0.04] 16.0 [0.63] 73.0 [2.88] 186.0 [7.33] 8.5 [0.33] 173.0 [6.82] 86.5 [3.41] 6.5 [0.26] 100.0 [3.
Chapter 2 Installation and Wiring|VFD-S Series 2.4 Wiring After removing the front cover, check if the power and control terminals are clear of debris. Be sure to observe the following precautions when wiring. General Wiring Information Applicable Codes All VFD-S series are Underwriters Laboratories, Inc. (UL) and Canadian Underwriters Laboratories (cUL) listed, and therefore comply with the requirements of the National Electrical Code (NEC) and the Canadian Electrical Code (CEC).
Chapter 2 Installation and Wiring|VFD-S Series 2.4.1 Basic Wiring Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may result in damage to the equipment. The voltage and current should lie within the range as indicated on the nameplate. Check the following items after completing the wiring: 1. Are all connections correct? 2. No loose wires? 3.
Chapter 2 Installation and Wiring|VFD-S Series For VFDXXXSXXA/B/D/U Main Circuit Power NFB R/L1 S/L2 T/L3 Recommended Circuit when power supply is turned OFF by a fault output E R/L1 S/L2 T/L3 SA MC OFF ON RB RC 17V Grounding resistance less than 100 MC 17V 4.7k 17V 4.7k 17V 4.7k 17V 4.7k 4.7k 17V 17V 4.7k 47K 2-18 Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series For VFDXXXSXXE NPN (sink mode) Braking resistor (optional) select 80Ω 120W, 200Ω 120W 400Ω 120W Jumper Main Circuit Power +1 E R/L1 S/L2 T/L3 NFB R/L1 S/L2 T/L3 Recommended Circuit when power supply is turned OFF by a fault output SA MC OFF ON RB RC +2/B1 +17V CPU 2.4Ω MC Factory default Forward/Stop Reverse/Stop Reset Multi-step 1 Multi-step 2 Multi-step 3 Comm. signal (sink) Analog voltage 3 0~10VDC Potentiometer Pot.
Chapter 2 Installation and Wiring|VFD-S Series For VFDXXXSXXE PNP (source mode) Braking resistor (optional) select 80Ω 120W, 200Ω 120W 400Ω 120W Jumper Main Circuit Power NFB R/L1 S/L2 T/L3 Recommended Circuit when power supply is turned OFF by a fault output SA MC OFF +2/B1 +1 E R/L1 S/L2 T/L3 ON RB RC B2 U/T1 +17V CPU MC 2.4Ω V/T2 W/T3 Forward/Stop Reverse/Stop Reset 47Ω AFM 47KΩ Multi-step 1 Multi-step 2 Multi-step 3 Analog voltage 3 0~10VDC Potentiometer Pot.
Chapter 2 Installation and Wiring|VFD-S Series 2.4.2 External Wiring Power Supply Items FUSE/NFB Please follow the specific power supply requirements shown in Appendix A. Magnetic contactor Fuse/NFB (Optional) There may be an inrush current during power up. Please check the chart of Appendix B and select the correct fuse with rated current. Use of an NFB is optional.
Chapter 2 Installation and Wiring|VFD-S Series 2.4.3 Main Terminals Connections Terminal Symbol Explanation of Terminal Function R/L1, S/L2, T/L3 AC line input terminals (3-phase) L/L1, N/L2 AC line input terminals (1-phase) U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor +2/B1, B2 Connections for Brake resistor (optional) +2/B1, +1 Connections for DC Link Reactor (optional) Earth connection, please comply with local regulations.
Chapter 2 Installation and Wiring|VFD-S Series DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of AC motor drives. With long motor cables, high capacitive switching current peaks can cause over-current, high leakage current or lower current readout accuracy. To prevent this, the motor cable should be less than 20m for 3.7kW models and below. And the cable should be less than 50m for 5.5kW models and above. For longer motor cables use an AC output reactor.
Chapter 2 Installation and Wiring|VFD-S Series 2.4.4 Control Terminals Control Terminal Wiring (Factory Setting) A. XXXSXXA/B/D/U +10V RA RB RC MO1 MCM AVI AFM M0 M1 M2 M3 M4 M5 GND Operation freq. setting potentiometer VR : 3K~5K Corrector potentiometer VR : 1K~5K Freq.
Chapter 2 Installation and Wiring|VFD-S Series Terminal Symbol Factory Settings (NPN mode) ON: Connect to GND Terminal Function M4 Multi-function input 4 M5 Multi-function Input 5 +17V DC Voltage Source +17VDC, 20mA used for PNP mode. GND Digital Signal Common Common for digital inputs and used for NPN mode. AFM circuit AFM AFM 0~10V ondometer Max. 2mA Analog output meter GND Internal Circuit RA Multi-function Relay output (N.O.) a RB Multi-function Relay output (N.C.
Chapter 2 Installation and Wiring|VFD-S Series Terminal Symbol Factory Settings (NPN mode) ON: Connect to GND Terminal Function 0~+10V/4-20mA corresponds to 0-max. operation frequency (Pr.01-00) PID feedback signal AVI input impedance: 100kohm ACI input impedance: 250kohm AVI AVI circuit +10V ACI J1 AVI Analog voltage Input (AVI/ACI) AVI GND Internal Circuit AVI ACI circuit ACI ACI J1 GND Internal Circuit 2 Control signal wiring size: 18 AWG (0.75 mm ) with shielded wire.
Chapter 2 Installation and Wiring|VFD-S Series Digital outputs (MO1, MCM) Make sure to connect the digital outputs to the right polarity, see wiring diagrams. When connecting a relay to the digital outputs, connect a surge absorber or fly-back diode across the coil and check the polarity. General Keep control wiring as far as possible from the power wiring and in separate conduits to avoid interference. If necessary let them cross only at 90º angle.
Chapter 2 Installation and Wiring|VFD-S Series 2.4.5 Main Circuit Terminals VFD002S11A/11B, VFD004S11A/11B Power terminal AC Input Line Ter minal Groun d Motor Conne ction Br ak ing Resi stor Power Terminal: Torque: 12 kgf-cm (10 lbf-in) Wire Gauge: 14-20 AWG (2.1-0.5mm2) Wire Type: Copper only, 75oC 2-28 Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series VFD002S21B/23A, VFD004S21B/23A/43A/43B/43E, VFD007S21B/23A/43A/43B/43E, VFD015S23D Power terminal AC Input Line Ter minal Motor Conne ction G roun d Br ak ing DC Reac to r Res istor Power Terminal: Torque: 12 kgf-cm (10 lbf-in) Wire Gauge: 14-20 AWG (2.1-0.5mm2) Wire Type: Copper only, 75oC Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series VFD002S21A/E, VFD004S21A/E, VFD007S21A/E Power terminal AC Input Line Terminal Motor Conne ction Groun d Brak ing DC Reactor Res istor Power Terminal: Torque: 12 kgf-cm (10 lbf-in) Wire Gauge: 14-20 AWG (2.1-0.5mm2) Wire Type: Copper only, 75oC 2-30 Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series VFD007S11A/B Power terminal AC Input Line Terminal G roun d Motor Conne ction Brak ing Resi stor Power Terminal: Torque: 20 kgf-cm (17.4 lbf-in) Wire Gauge: 10-18 AWG (5.3-0.8mm2) Wire Type: stranded copper only, 75oC Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series VFD015S21U/43D/43E/43U, VFD022S21U/23D/43D/43E/43U Power terminal AC Input Line Terminal Groun d Motor Conne ction Br ak ing DC Reacto r Res istor Power Terminal: Torque: 20 kgf-cm (17.4 lbf-in) Wire Gauge: 10-18 AWG (5.3-0.8mm2) Wire Type: stranded copper only, 75oC 2-32 Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series VFD015S21D/E, VFD022S21D/E Power terminal AC Input Line Ter minal G roun d Motor Conne ction Br ak ing DC Reacto r Res istor Power Terminal: Torque: 20 kgf-cm (17.4 lbf-in) Wire Gauge: 10-18 AWG (5.3-0.8mm2) Wire Type: stranded copper only, 75oC Revision August 2006, SE08, SW V2.
Chapter 2 Installation and Wiring|VFD-S Series This page intentionally left blank 2-34 Revision August 2006, SE08, SW V2.
Chapter 3 Start Up 3.1 Preparations before Start-up Carefully check the following items before proceeding. Make sure that the wiring is correct. In particular, check that the output terminals U/T1, V/T2, W/T3 are NOT connected to power and that the drive is well grounded. Verify that there are no short-circuits between terminals and from terminals to ground or mains power. Check for loose terminals, connectors or screws. Verify that no other equipment is connected to the AC motor.
Chapter 3 Start Up| VFD-S Series 3.2 Operation Method Refer to 4.2 How to operate the digital keypad and chapter 5 parameters for setting. Please choose a suitable method depending on application and operation rule. The operation is usually done as shown in the following table. Operation Method Operation Command Source Frequency Source Keypad RUN MI2 MI3 Operate from external signal GND Parameter setting: 4-05=10 4-06=11 STOP/RESET External terminals input: M0-GND M1-GND AVI, ACI 3.
Chapter 3 Start Up| VFD-S Series NOTE 1. Stop running immediately if any fault occurs and refer to the troubleshooting guide for solving the problem. 2. Do NOT touch output terminals U/T1, V/T2, W/T3 when power is still applied to R/L1, S/L2, T/L3 even when the AC motor drive has stopped. The DC-link capacitors may still be charged to hazardous voltage levels, even if the power has been turned off. 3.
Chapter 3 Start Up| VFD-S Series This page intentionally left blank 3-4 Revision August 2006, SE08, SW V2.
Chapter 4 Digital Keypad Operation 4.1 Description of the Digital Keypad LED Display Indicate frequency, motor parameter setting value and alarm contents. LED indication Light during RUN, STOP, FWD and REV operation. RUN FWD REV Potentiometer for frequency setting. Could be the Master Frequency input by setting Pr.2-00. Mode Key Change between different display modes. MIN. MAX. STOP RUN Key Start inverter drive operation.
Chapter 4 Digital Keypad Operation|VFD-S Series Display Message Descriptions The internal PLC process step currently being performed. Displays the DC-BUS voltage Displays the output voltage Displays the AC motor drive forward run status. Displays the AC motor drive reverse run status. The counter value (C). Displays the selected group. Displays the selected parameter. Displays the actual stored value of the selected parameter. Display “End” for approximately 0.5 second if input has been.
Chapter 4 Digital Keypad Operation|VFD-S Series 4.4 How to Operate the Digital Keypad Setting Mode START GO START Note: In the selection mode, press to set the parameters. Setting parameters move down to the previous display or Success to set parameter. Input data error move up to the previous display NOTE:In the parameter setting mode, you can press to return the selecting mode.
Chapter 4 Digital Keypad Operation|VFD-S Series This page intentionally left blank 4-4 Revision August 2006, SE08, SW V2.
Chapter 5 Parameters The VFD-S parameters are divided into 11 groups by property for easy setting. In most applications, the user can finish all parameter settings before start-up without the need for re-adjustment during operation.
Chapter 5 Parameters|VFD-S Series 5.1 Summary of Parameter Settings : The parameter can be set during operation. Group 0 User Parameters Pr.
Chapter 5 Parameters|VFD-S Series Pr. 1-05 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-14 1-15 1-16 1-17 1-18 Explanation Settings 460V series: d4.0V to d510V d1.0 to d60.0 Hz 230V series: d2.0V to d255V 460V series: d4.0V to d510V Output Frequency Upper Limit d1 to d110% Output Frequency Lower Limit d0 to d100% Accel Time 1 d0.1 to d600 Sec Decel Time 1 d0.1 to d600 Sec Accel Time 2 d0.1 to d600 Sec Decel Time 2 d0.1 to d600 Sec Jog Acceleration / Deceleration Time d0.1 to d600 Sec Jog Frequency d1.
Chapter 5 Parameters|VFD-S Series Pr. 2-00 2-01 2-02 2-03 2-04 2-05 2-06 Explanation Settings d4: Master Frequency operated by RS-485 serial communication interface and record frequency of power loss. (record the frequency of power loss and it can do analog overlap plus) Source of Master Frequency d5: Master Frequency operated by Command RS-485 serial communication interface and won’t record frequency before power loss.
Chapter 5 Parameters|VFD-S Series Pr. 3-00 Explanation Analog Output Signal Settings d0: analog frequency meter d1: analog current meter Factory NOTE Setting d0 3-01 Analog Output Gain 3-02 Desired Frequency Attained d1 to d200% d1.0 to d400 Hz 3-03 3-04 d0 to d999 d0 to d999 d0 d0 d0: No Function d1 d1: AC Drive Operational d2: Master Frequency Attained d3: Zero Speed d4: Over Torque Detection d5: Base-Block (B.B.
Chapter 5 Parameters|VFD-S Series Pr. 4-05 Explanation Multi-Function Input Terminal 2 (M2) Multi-Function Input Terminal 3 (M3) 4-06 Multi-Function Input Terminal 4 (M4) 4-07 4-08 Multi-Function Input Terminal 5(M5) 4-09 Line Start Lockout Settings d10: Jog Operation d11: Accel/decel Inhibit d12: First or Second Acceleration/deceleration Time Selection d13: External base block (N.O.) d14: External base block (N.C.
Chapter 5 Parameters|VFD-S Series Pr. Explanation 5-02 5-03 5-04 5-05 5-06 3rd Step Speed Freq. 4th Step Speed Freq. 5th Step Speed Freq. 6th Step Speed Freq. 7th Step Speed Freq.
Chapter 5 Parameters|VFD-S Series Pr. Explanation Over-Torque Detection Time Electronic Thermal Overload Relay Selection Electronic Thermal 6-07 Characteristic 6-08 Present Fault Record Settings Factory NOTE Setting d0.1 6-05 d0.1 to d10.
Chapter 5 Parameters|VFD-S Series Group 7 Motor Parameters Pr. Explanation 7-00 Motor Rated Current Motor No-Load Current 7-01 7-02 Torque Compensation 7-03 Slip Compensation Settings d30 to d120% Factory NOTE Setting d85 d0 to d90% d50 d0 to d10 d1 d0.0 to d10.0 d0.0 Group 8 Special Parameters Pr.
Chapter 5 Parameters|VFD-S Series Pr.
Chapter 5 Parameters|VFD-S Series Pr. Explanation Settings Factory NOTE Setting A-07 PID Output Freq. Limit d0 to d110% d100 A-08 Feedback Signal Detection Time d0.0 to d650 seconds d0.0 A-09 Treatment of the Erroneous Feedback Signals d0: warn and RAMP to stop d1: warn and COAST to stop A-10 A-11 A-12 A-13 Sleep Frequency Wakeup Frequency Sleep Period PID User Defined d0.0 to d400Hz d0.0 to d400Hz d0.0 to d650 seconds d0.0 to d400 Revision August 2006, SE08, SW V2.61 d0 d0.0 d0.0 d0.
Chapter 5 Parameters|VFD-S Series 5.2 Parameter Settings for Applications Speed Search Applications Windmill, winding machine, fan and all inertia loads Purpose Restart freerunning motor Functions Before the free-running motor is completely stopped, it can be restarted without detection of motor speed. The AC motor drive will auto search motor speed and will accelerate when its speed is the same as the motor speed.
Chapter 5 Parameters|VFD-S Series Two-wire/three-wire Applications Purpose Functions FWD/STOP M0 "Open": Stop, "Close": FWD Run Related Parameters 4-04~4-08 REV/STOP M1 "Open": Stop, "Close":REV Run GND General application To run, stop, forward and reverse by external terminals M0 "Open": Stop, "Close": Run RUN/STOP M1 "Open": FWD, "Close":REV REV/FWD GND 3-wire STOP RUN M0 Run command, Runs when "close" M2 Stop command, stops when "Open" M1 REV/FWD Run selection RUN/FWD "Open": FWD Run "Close"
Chapter 5 Parameters|VFD-S Series Over-torque Setting Applications Pumps, fans and extruders Purpose To protect machines and to have continuous/ reliable operation Functions The over-torque detection level can be set. Once OC stall, OV stall and overtorque occurs, the output frequency will be adjusted automatically. It is suitable for machines like fans and pumps that require continuous operation.
Chapter 5 Parameters|VFD-S Series Output Signal during Running Applications General application Purpose Functions Signal available to stop braking (brake release) when the AC motor drive is Provide a signal for running. (This signal will disappear running status when the AC motor drive is freerunning.) Related Parameters 3-05~3-06 Output Signal in Zero Speed Applications General application Purpose Functions When the output frequency is lower Provide a signal for than the min.
Chapter 5 Parameters|VFD-S Series Output Signal when Frequency Attained Applications General application Purpose Functions When the output frequency is at the desired frequency (by frequency Provide a signal for command), a signal is given for running status external system or control wiring (frequency attained).
Chapter 5 Parameters|VFD-S Series 5.3 Description of Parameter Settings Group 0: User Parameters This parameter can be set during operation. 0-00 Identity Code of the AC Motor Drive 0-01 Rated Current Display of the AC motor drive Settings Read Only Settings Read Only Factory setting: d# Factory setting: d ##.# Pr. 0-00 displays the identity code of the AC motor drive. The capacity, rated current, rated voltage and the max. carrier frequency relate to the identity code.
Chapter 5 Parameters|VFD-S Series d4 0-04 Display forward/reverse command (Frd/rEv) Content of Multi-function Display Factory Setting: d0 Settings d0 d1 Display the user-defined unit (u) Display the counter value (C) d2 Display the content of PLC time (1.tt) d3 Display the DC BUS voltage (U) d4 Display the output voltage (E) d5 Display frequency commands of PID (P) d6 Display analog feedback signal value (b) (%) Display the user-defined unit, where unit = H X Pr.
Chapter 5 Parameters|VFD-S Series 0-07 Password Input Settings Unit: 1 d0 to d999 Factory Setting: d0 Pr.0-07 and Pr.0-08 work together to provide data security for the AC drive. When Pr.0-08 is set to a value other than 0, a password must be entered to alter the values of parameters. The password is the number set in Pr.0-08, which ranges from 1 to 999. Pr.0-07 is where the password is entered to allow parameter values to be altered.
Chapter 5 Parameters|VFD-S Series 0-07 0-08 Displays 0 when entering correct password into Pr.0-07. Correct Password END Incorrect Password END 0-08 0-07 Displays 0 when entering correct password into Pr.0-07. 3 chances to enter the correct password. 1st time displays "d 1" if password is incorrect. 2nd time displays "d 2", if password is incorrect. 3rd time displays " codE" (blinking) If the password was entered incorrectly after three tries, the keypad will be locked.
Chapter 5 Parameters|VFD-S Series bit 5 bit4 Bit 3 0 0 1 0 0 1 1 0 0 1 1 0 1 1 bit 1 Setting for Pr. 0-09 0 1 0 1 0 1 0 1 0 2 8 (factory setting) 10 16 18 24 26 0 1 0 1 0 1 0 1 32 34 40 42 48 50 56 58 When Pr. 0-09 is set to b5=0, Pr. 0-09 setting will be saved after power on again. When Pr. 0-02 is set to d10, all parameters (includes Pr.0-09) will be set to factory setting. Revision August 2006, SE08, SW V2.
Chapter 5 Parameters|VFD-S Series Group 1: Basic Parameters 1-00 Maximum Output Frequency (Fmax) Settings Unit: 0.1 d50.0 to d400 Hz Factory Setting: d60.0 This parameter determines the AC motor drive’s Maximum Output Frequency. All the AC motor drive frequency command sources (analog inputs 0 to +10V and 4 to 20mA) are scaled to correspond to the output frequency range. 1-01 Maximum Voltage Frequency (Fbase) Settings Unit: 0.1 d10.0 to d400 Hz Factory Setting: d60.
Chapter 5 Parameters|VFD-S Series This parameter sets the Mid-Point Voltage of any V/f curve. With this setting, the V/f ratio between Minimum Frequency and Mid-Point Frequency can be determined. This parameter must be equal to or greater than Minimum Output Voltage (Pr.1-06) and equal to or less than Maximum Output Voltage (Pr.1-02). 1-05 Minimum Output Frequency (Fmin) Settings Unit: 0.1 d1.0 to d60.0Hz Factory Setting: d1.0 This parameter sets the Minimum Output Frequency of the AC drive.
Chapter 5 Parameters|VFD-S Series If the Upper Limit of Output Frequency is 50Hz and the Maximum Output Frequency is 60Hz, the Maximum Output Frequency will be limited to 50Hz. If the Lower Limit of Output Frequency is 10Hz, and the Minimum Output Frequency (Pr.1-05) is set at 1.0Hz, then any Command Frequency between 1-10Hz will generate a 10Hz output from the drive. This parameter must be equal to or less than the Upper Limit of Output Frequency (Pr.1-07).
Chapter 5 Parameters|VFD-S Series The JOG function can be selected using Multi-function Input terminals (Pr.4-04 to Pr.4-08) if programmed for Jog (d10). When the Jog terminal is “closed”, the AC drive will accelerate from Minimum Output Frequency (Pr.1-05) to Jog Frequency (Pr.1-14). When the Jog terminal “open”, the AC drive will decelerate from Jog Frequency to zero. The acceleration/deceleration time is decided by the Jog acceleration/deceleration time (Pr.1-13).
Chapter 5 Parameters|VFD-S Series 1-16 1-17 Acceleration S-Curve Deceleration S-Curve Settings d0 to d7 Factory Setting: d0 These two parameters allow you to configure whether the acceleration and/or deceleration ramps are linear or S-shaped. The S-curve is enabled when set at d1-d7. Setting d1 offers the quickest S-curve and d7 offers the longest and smoothest S-curve. The AC drive will not follow the acceleration/deceleration time in Pr.1-09 to Pr.1-12. To Disable the S-curve, set Pr.1-16 and Pr.
Chapter 5 Parameters|VFD-S Series Group 2: Operation Method Parameters 2-00 Source of Master Frequency Command Factory Setting: d0 Settings d0 Master Frequency input determined by digital keypad. (record the frequency of power loss and it can do analog overlap plus) d1 Master Frequency determined by analog signal DC 0V-10V (external terminal AVI).
Chapter 5 Parameters|VFD-S Series 2-01 Source of Operation Command Factory Setting: d0 Settings d0 Controlled by the keypad d1 External terminals. Keypad STOP/RESET enabled. d2 External terminals. Keypad STOP/RESET disabled. d3 RS-485 serial communication (RJ-11). Keypad STOP/RESET enabled. d4 RS-485 serial communication (RJ-11). Keypad STOP/RESET disabled.
Chapter 5 Parameters|VFD-S Series Frequency output frequency Frequency output frequency motor speed motor speed Time operation command stops according to decel eration time STOP RUN Time free run to stop operation command RUN STOP ramp to stop and free run to stop 2-03 Unit: 1 PWM Carrier Frequency Selections 115V/230V/460V Series 0.25 to 3hp (0.2kW to 2.2kW) d3 to d10 kHz d10 kHz Power Setting Range Factory Setting This parameter determines the PWM carrier frequency of the AC motor drive.
Chapter 5 Parameters|VFD-S Series 2-05 Loss of ACI Signal (4-20mA) Factory Setting: d0 Settings d0 Decelerate to 0 Hz d1 Coast to stop and display “EF” d2 Continue operation by last frequency command This parameter is only effective when the Source of Frequency is commanded by a 4 to 20mA signal. The ACI input is considered lost when the ACI signal falls below 2mA.
Chapter 5 Parameters|VFD-S Series Group 3: Output Function Parameters 3-00 Analog Output Signal (AFM) Factory Setting: d0 Settings d0 Analog Frequency Meter (0 to Maximum Output Frequency) d1 Analog Current Meter (0 to 250% of rated AC motor drive current) This parameter sets the function of the AFM output 0~+10VDC (ACM is common). The voltage output type for this analog signal is PWM. It needs to read value by the movable coil meter and is not suitable for A/D signal conversion.
Chapter 5 Parameters|VFD-S Series 3-02 Desired Frequency Attained Settings Unit: 0.1 d1.0 to d400 Hz Factory Setting: d1.0 If a multi-function output terminal is set to function as Desired Frequency Attained (Pr.3-05 or 3-06=d9), then the output will be activated when the programmed frequency is attained. Freq. Max. Output Detection range Freq. + - 2Hz Desired Freq. Pr.3-02 Preset Freq. Attained indication Pr.3-05 to 3-06 Desired Freq. Attained Indication Pr.
Chapter 5 Parameters|VFD-S Series Display (Pr.0-04=d1) 2ms TRG Counter Trigger Signal Multi-function Input Terminal 2ms The width of trigger signal should not be less than 2ms(<250 Hz) Preliminary Counter Value Attained Output (Pr. 3-04=d3) (Pr. 3-05 to Pr. 3-06=d15) Terminal Count Value Attained Output (Pr.3-03=d5) (Pr.3-05 to Pr.
Chapter 5 Parameters|VFD-S Series Setting d10 Function PLC Program Running Description the output will be activated when the PLC program is running. d11 d12 PLC Program Step the output will be activated for 0.5 sec. when each multi- Completed step speed is attained. PLC Program Completed the output will be activated for 0.5 sec. when the PLC program cycle has completed. d13 PLC Operation Paused the output will be activated when PLC operation is paused.
Chapter 5 Parameters|VFD-S Series Group 4: Input Function Parameters 4-00 Potentiometer Bias Frequency Settings 4-01 d0.0 to d100.0% Unit: 0. 1 Factory Setting: d0.0 Potentiometer Bias Polarity Factory Setting: d0 Settings 4-02 Positive Bias d1 Negative Bias Potentiometer Frequency Gain Settings 4-03 d0 d1 to d200% Unit: 1 Factory Setting: d100 Potentiometer Reverse Motion Enable Factory Setting: d0 Settings d0 Forward motion only d1 Reverse motion enable (must be negative bias) Pr.
Chapter 5 Parameters|VFD-S Series Example 3: The example also shows the popular method. The whole scale of the potentiometer can be used as desired. In addition to signals of 0 to 10V and4 to 20mA, the popular voltage signals also include signals of 0 to 5V, 20 to 4mA or that under 10V. Regarding the setting, please refer to the following examples. Example 4: This example shows a potentiometer range of 0 to 5 Volts. Example 5: In this example a 1 volt negative bias is used.
Chapter 5 Parameters|VFD-S Series Example 6: In this example, a negative bias is used to provide a noise margin. Also a potentiometer frequency gain is used to allow the Maximum Output Frequency to be reached. Max. Output Pr.1-00 Freq. 60Hz Gain adjustment 27 Factory Settings Pr.1-00=60Hz--Max. output Freq. Pr.4-00=10%--Potentiometer bias freq. Pr.4-01=1 -- Bias polarity Pr.4-02=111% -- Pot. freq. gain Pr.4-03=0 -- Forward motion only Calculation of gain Pr.
Chapter 5 Parameters|VFD-S Series Max. Output Pr.1-00 Freq. 60Hz 30 Factory Settings anti-slope Pr.1-00=60Hz--Max. output Freq. Pr.4-00=60Hz--Potentiometer bias freq. Pr.4-01=1 -- bias polarity Pr.4-02=100% -- pot. freq. gain Pr.4-03=1 -- pot. REV.
Chapter 5 Parameters|VFD-S Series Explanations: d0 Parameter Disable: Enter value (d0) to disable any Multi-Function Input Terminal: M1 (Pr.4-04), M2 (Pr.4-05), M3 (Pr.406), M4 (Pr.4-07) or M5 (Pr.4-08). NOTE The purpose of this function is to provide isolation for unused Multi-Function Input Terminals. Any unused terminals should be programmed to d0 to insure they have no effect on drive operation. d1 Two wire operation: Restricted to Pr.4-04 and external terminals M0, M1.
Chapter 5 Parameters|VFD-S Series NOTE When value d3 is selected for Pr. 4-04, this will over ride any value entered in Pr.4-05, since Pr.4-05 must be used for three wire control as shown above. d4, d5 External Faults: Parameter values d4, d5 programs Multi-Function Input Terminals: M1 (Pr. 4-04), M2 (Pr. 4-05), M3 (Pr. 4-06), M4 (Pr. 4-07) or M5 (Pr. 4-08) to be External Fault (E.F.) inputs. E.F.(N.O.) Mx "Close": Operation available. setting by d4 E.F(N.C.) Mx "Open":Operation available.
Chapter 5 Parameters|VFD-S Series D7 Multi-step 1 Mx "Close": Operation available D8 Multi-step 2 Mx "Close": Operation available Mx "Close": Operation available D9 Multi-step 3 GND These three inputs select the multi-step speeds defined by Pr.5-00 to Pr.5-06 as shown in the following diagram. Pr.5-07 to Pr.5-16 can also control output speed by programming the AC drive’s internal PLC function. Freq. Pr.5-00 Pr.5-04 Step 1 Step 5 Pr.5-05 Pr.5-01 Step 6 Pr.5-03 Step 2 Step 4 Pr.5-02 Pr.
Chapter 5 Parameters|VFD-S Series Frequency Master Frequency Deceleration inhibit Acceleration inhibit Acceleration inhibit Deceleration inhibit Actual operation frequency Time ON Mx-GND ON Operation command ON ON OFF ON d12 First or Second Acceleration/Deceleration Time Selection: Parameter value d12 programs a Multi-Function Input Terminal: M1 (Pr.4-04), M2 (Pr.4-05), M3 (Pr.4-06), M4 (Pr.4-07) or M5 (Pr.4-08) to control selection of First or Second Acceleration/deceleration time. (Refer to Pr.
Chapter 5 Parameters|VFD-S Series B.B.(N.O.) Mx "Close": Operation available. setting by d13 B.B.(N.C.) Mx "Open":Operation available. setting by d14 GND NOTE When a Base-Block signal is received, the AC drive will stop all output and the motor will free run. When base block control is deactivated, the AC drive will start its speed search function and synchronize with the motor speed, and then accelerate to Master Frequency. External base-block signal Pr.
Chapter 5 Parameters|VFD-S Series PLC operation Mx "Close": Run PLC. setting by d17 Mx "Close":Pause PLC. setting by d18 GND NOTE Pr.5-00 to Pr.5-16 define the PLC program. d19 Counter Trigger: Parameter value d19 programs Multi-Function Input Terminal: M1 (Pr.4-04), M2 (Pr.4-05), M3 (Pr.406), M4 (Pr.4-07) or M5 (Pr.4-08) to increase the AC drive’s internal counter. When an input is received, the counter is increased by 1. Trigger D19 counter trigger signal input.
Chapter 5 Parameters|VFD-S Series d20 Counter Reset: Parameter value d20 programs Multi-Function Input Terminal: M1 (Pr.4-04), M2 (Pr. 4-05), M3 (Pr.406), M4 (Pr.4-07) or M5 (Pr.4-08) to reset the counter. Reset counter Mx "close": reset counter. d20 reset the counter value. GND d21 Select ACI / Deselect AVI: Parameter value d21 allows the user to select the input type ACI or AVI via an external switch. AVI is selected when the contact is open and ACI is selected when the contact is closed.
Chapter 5 Parameters|VFD-S Series d29 M0: 0: RUN 1: STOP, M1: no function, Direction is controlled by keypad RUN/STOP M0 "Open": Stop, "Close": Run M1 No Function GND 4-09 Line Start Lockout Factory Setting: d0 Settings d0 Disable d1 Enable When enabled, the AC drive will not start when powered up with run commands applied. To start in Line Start Lockout mode, the AC drive must see the run command go from stop to run after power up.
Chapter 5 Parameters|VFD-S Series Group 5: Multi-step speeds and PLC (Process Logic Control) parameters 5-00 1st Step Speed Frequency Unit: 0.01 5-01 2nd Step Speed Frequency Unit: 0.01 5-02 3rd Step Speed Frequency Unit: 0.01 5-03 4th Step Speed Frequency Unit: 0.01 5-04 5th Step Speed Frequency Unit: 0.01 5-05 6th Step Speed Frequency Unit: 0.01 5-06 7th Step Speed Frequency Settings d0.0 to d400 Hz Unit: 0.01 Factory Setting: 0.00 The Multi-Function Input Terminals (refer to Pr.
Chapter 5 Parameters|VFD-S Series Frequency Master freq.=5Hz 5-00=10 Hz 4-07=d17 5-01=20 Hz 3-05=d10 5-02=40 Hz 3-06=d11 5-03=60 Hz 5-07=d1 5-04=50 Hz 5-08=d0 5-05=30 Hz 5-06=15 Hz Pr.5-03 60Hz Pr.5-04 50Hz Pr.5-02 40Hz Pr.5-05 30Hz Pr.5-01 20Hz 15Hz Master 10Hz Freq. 5Hz 0Hz 5-09=10 Sec 5-10=10 Sec 5-11=12 Sec 5-12=15 Sec 5-13=15 Sec 5-14=8 Sec 5-15=17 Sec 5-16=17 Sec Pr.5-06 Pr.
Chapter 5 Parameters|VFD-S Series Example 3 (Pr. 5-07 = d3) Execute one cycle step by step: The example shows how the PLC can perform one cycle at a time, within a complete cycle. Each step will use the acceleration/deceleration times in Pr.1-09 to Pr.1-12. It should be noticed that the time each step spends at its intended frequency is diminished, due to the time spent during acceleration/deceleration. Frequency Master freq.
Chapter 5 Parameters|VFD-S Series Example 5 (Pr. 5-07 = d1 Execute one cycle of the PLC program): In this example, the PLC program runs continuously. It should be noted that the times of reserve motion may be shorter than expected, due to the acceleration/deceleration times. Frequency Master freq.
Chapter 5 Parameters|VFD-S Series Weights Bit 7 6 5 4 3 2 1 0 Direction 0 1 1 0 0 1 0 0 0=Forward 1=Reverse WD Direction of 1st speed for Pr.5-00 =FWD Direction of 2nd speed for Pr.5-01 =REV Direction of 3rd speed for Pr.5-02 = FWD Direction of 4th speed for Pr.5-03 = F WD Direction of 5 th speed for Pr.5-04 = FWD Direction of 6 th speed for Pr.5-05 = REV Direction of 7th speed for Pr.
Chapter 5 Parameters|VFD-S Series Group 6: Protection Parameters 6-00 Over-Voltage Stall Prevention Unit: 0.1 Factory Setting: d1 Settings d0 Disable d1 Enable During deceleration, the motor DC bus voltage may exceed its Maximum Allowable Value due to motor regeneration. When this function is enabled, the AC drive will stop decelerating. Maintaining a constant output frequency when it happens. The AC drive will only resume deceleration when the voltage drops below preset value.
Chapter 5 Parameters|VFD-S Series DC bus voltage Over-voltage detection level Pr.6-01 Band=20V time Output Freq. time Over-voltage Stall Prevention 6-02 Unit: 1 Over-Current Stall Prevention Level Settings d20 to d150% Factory Setting: d130 A setting of 100% is equal to the Rated Output Current of the drive. During acceleration and steady-state operation, the AC drive output current may increase abruptly to exceed the value specified by Pr.
Chapter 5 Parameters|VFD-S Series 6-03 Over-Torque Detection Mode (OL2) Factory Setting: d0 Settings 6-04 d0 Over-Torque detection disabled. d1 Enabled during constant speed operation. After the over-torque is detected, keep running until OL1 or OL occurs. d2 Enabled during constant speed operation. After the over-torque is detected, stop running. d3 Over-Torque detection enabled during running, and continues to run till OL1 or OL. d4 Enabled during running.
Chapter 5 Parameters|VFD-S Series Operation time(min) 5 60Hz or more 4 50Hz 3 10Hz 2 5Hz 1 0 20 40 60 80 100 120 140 160 180 200 6-08 Present Fault Record 6-09 Second Most Recent Fault Record 6-10 Third Most Recent Fault Record Load factor (%) Factory Setting: d0 Readings d0 No fault d1 Over-current (oc) d2 Over-voltage (ov) d3 Overheat (oH) d4 Overload (oL) d5 Overload1 (oL1) d6 External fault (EF) d7 Reserved d8 Reserved d9 Current exceeds 2 times rated current during
Chapter 5 Parameters|VFD-S Series d20 Software protection enable (codE) d21 Reserved d22 CPU failure (cF3.1) d23 CPU failure (cF3.2) d24 CPU failure (cF3.3) d25 CPU failure (cF3.4) d26 CPU failure (cF3.5) d27 CPU failure (cF3.6) d28 CPU failure (cF3.7) d29 Hardware protection failure (HPF.1) d30 Hardware protection failure (HPF.2) d31 Hardware protection failure (HPF.
Chapter 5 Parameters|VFD-S Series Group 7: Motor Parameters 7-00 Motor Rated Current Settings d30 to d120% Unit: 1 Factory Setting: d85 This parameter will limit the AC drive output current in order to prevent the motor from overheating. 7-01 Motor No-load Current Settings d0 to d90% Unit: 1 Factory Setting: d50 The rated current of the AC drive is regarded as 100%. Motor setting of no-load current will effect the slip compensation.
Chapter 5 Parameters|VFD-S Series Group 8: Special Parameters 8-00 DC Braking Current Level Settings Unit: 1 d0 to d30% Factory Setting: d0 This parameter determines the level of DC Braking Voltage Level output to the motor during start-up and stopping. When setting DC Braking Voltage, the Maximum Output Voltage (Pr.102) is regarded as 100%. It is recommended to start with a low DC Braking Voltage Level and then increase until proper holding torque has been attained.
Chapter 5 Parameters|VFD-S Series DC Braking during Start-up is used for loads that may move before AC drive starts, such as fans and pumps. These loads may also be moving in the wrong direction. Under such circumstances, DC Braking can be executed to hold the load in position before applying a forward motion. DC Braking during stopping is used to decrease stopping time and also to hold a stopped load in position. For high inertial loads, a dynamic braking resistor may be needed for quick decelerations.
Chapter 5 Parameters|VFD-S Series Following a power failure, the AC drive will start its speed search operation, only if the output current is greater than the value determined by Pr.8-07. When the output current is less than that of Pr.8-07, the AC drive output frequency is at a “speed synchronization point”. The drive will start to accelerate or decelerate back to the operating frequency at which it was running prior to the power failure.
Chapter 5 Parameters|VFD-S Series 8-15 Automatic Voltage Regulation (AVR) Factory Setting: d0 Settings d0 AVR function enabled d1 AVR function disabled d2 AVR function disabled when deceleration AVR function automatically regulates the AC drive output voltage to the Maximum Output Voltage (Pr.1-02). For instance, if Pr.1-02 is set at 200 VAC and the input voltage is at 200V to 264VAC, then the Maximum Output Voltage will automatically be reduced to a maximum of 200 VAC.
Chapter 5 Parameters|VFD-S Series Group 9: Communication Parameters 9-00 Communication Address Settings d1 to d254 Factory Setting: d1 If the AC drive is controlled by RS-485 serial communication, the communication address must be set via this parameter.
Chapter 5 Parameters|VFD-S Series 9-03 Time-out Detection Factory Setting: d0 Settings d0 Disable d1 1 sec d2 2 sec : d20 20 sec If this function is enabled, the timer will start counting once the first valid Modbus communication signal is received after power-up or reset. The timer will reset to 0 after each valid Modbus communication message is received. If the watchdog timer reaches the value set in Pr. 9-03, the drive will stop its output and display the message "CE10" on the digital keypad.
Chapter 5 Parameters|VFD-S Series Terminal Unit). Users can select the desired mode along with the serial port communication protocol in Pr. 9-04. Code Description: ASCII mode: Each 8-bit data is the combination of two ASCII characters. For example, a 1-byte data: 64 Hex, shown as ‘64’ in ASCII, consists of ‘6’ (36Hex) and ‘4’ (34Hex).
Chapter 5 Parameters|VFD-S Series ( 8.N.2 ) Start bit 0 1 2 3 4 5 6 7 Stop Stop bit bit 6 7 Even Stop parity bit 6 7 8-bit character 11-bit character frame ( 8.E.1 ) Start bit 0 1 2 3 4 5 8-bit character 11-bit character frame ( 8.O.1 ) Start bit 0 1 2 3 4 5 Odd Stop parity bit 8-bit character 11-bit character frame 3. Communication Protocol 3.1 Communication Data Frame: ASCII mode: STX ADR 1 ADR 0 CMD1 CMD0 DATA (n-1) …….
Chapter 5 Parameters|VFD-S Series 3.2 ADR (Communication Address) Valid communication addresses are in the range of 0 to 254. A communication address equal to 0, means broadcast to all AC drives (AMD). In this case, the AMD will not reply any message to the master device.
Chapter 5 Parameters|VFD-S Series RTU mode: Command message: ADR CMD Starting data address Number of data (count by word) CRC CHK Low CRC CHK High 01H 03H 21H 02H 00H 02H 6FH F7H Response message: ADR CMD Number of data (count by byte) Content of address 2102H Content of address 2103H CRC CHK Low CRC CHK High 01H 03H 04H 17H 70H 00H 00H FEH 5CH (2) 06H: single write, write single data to register. Example: writing data 6000(1770H) to register 0100H. AMD address is 01H.
Chapter 5 Parameters|VFD-S Series ASCII Mode: Command message: STX ADR 1 ADR 0 CMD1 CMD0 Starting Data address Number of data (count by word) Number of data (count by byte) Data content of address 0500H Data content of address 0501H LRC CHK 1 LRC CHK 0 END1 END0 Response message: ‘:’ ‘0’ ‘1’ ‘1’ ‘0’ ‘0’ ‘5’ ‘0’ ‘0’ ‘0’ ‘0’ ‘0’ ‘2’ ‘0’ STX ADR 1 ADR 0 CMD1 CMD0 Starting Data address LRC CHK 0 END1 END0 ‘8’ CR LF Number of data (count by word) ‘4’ ‘1’ ‘7’ ‘7’ ‘0’ ‘0’ ‘3’ ‘E’ ‘8’ ‘7 ‘2 CR LF RTU mo
Chapter 5 Parameters|VFD-S Series ASCII mode: LRC (Longitudinal Redundancy Check) is calculated by summing up, module 256, the values of the bytes from ADR1 to last data character then calculating the hexadecimal representation of the 2’s-complement negation of the sum.
Chapter 5 Parameters|VFD-S Series Step 5: Repeat step 3 and 4 until eight shifts have been performed. When this is done, a complete 8-bit byte will have been processed. Step 6: Repeat step 2 to 5 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. When transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e.
Chapter 5 Parameters|VFD-S Series Content Command Address 2000H Bit 0-1 Bit 2-3 Bit 4-5 2001H 2002H Status monitor Read only 2100H Revision August 2006, SE08, SW V2.61 Bit 6-15 Freq.
Chapter 5 Parameters|VFD-S Series Content Address 2101H Functions 35: Reserved 36: PID error (Pld) 37: Reserved 38: Phase loss (PHL) Status of AC Drive Bit 0-1 Bit 2 Bit 3-4 2102H 2103H 2104H 2105H 2106H 2107H 2108H 2109H 210AH 00: RUN LED light off, STOP LED light up 01: RUN LED blink, STOP LED light up 10: RUN LED light up, STOP LED blink 11: RUN LED light up, STOP LED light off 01: Jog active 00: REV LED light off, FWD LED light up 01: REV LED blink, FWD LED light up 10: REV LED light up, FWD LED b
Chapter 5 Parameters|VFD-S Series Example of an exception response of command code 06H and exception code 02H: ASCII mode: STX ADR 1 ADR 0 CMD1 CMD0 Exception code LRC CHK 1 LRC CHK 0 END1 END0 RTU mode: ADR CMD Exception code CRC CHK Low CRC CHK High ‘:’ ‘0’ ‘1’ ‘8’ ‘6’ ‘0’ ‘2’ ‘7’ ‘7’ CR LF 01H 86H 02H C3H A1H The explanation of exception codes: Exception Meaning code Illegal command code: The command code received in the command 1 message is not available for the AC drive.
Chapter 5 Parameters|VFD-S Series 3.7 Communication program of PC: The following is a simple example of how to write a communication program for Modbus ASCII mode on a PC in C language. #include #include #include #include
Chapter 5 Parameters|VFD-S Series Group A: PID Control A-00 Input Terminal for PID Feedback Factory Setting: d0 Settings d0 Disable d1 Negative PID feedback from external terminal (AVI) 0 to +10V d2 Negative PID feedback from external terminal (ACI) 4 to 20mA d3 Positive PID feedback from external terminal (AVI) 0 to +10V d4 Positive PID feedback from external terminal (ACI) 4 to 20mA Select an input terminal to serve as the PID feedback location.
Chapter 5 Parameters|VFD-S Series When this parameter is set to gain =1, PID output is Derivative time. At this time, error value – error value of the preceding item= additional respond speed and it is easy to have over compensation situation. A-05 Upper Bound for Integral Control Settings Unit: 1 d0 to d100% Factory Setting: d100 This parameter determines the Upper Bound for Integral Control while operating in the PID feedback loop. (Limit = 1-00×A-05 %).
Chapter 5 Parameters|VFD-S Series This parameter selects the operation of the drive upon a loss of PID feedback signal. A-10 Sleep Frequency Settings A-11 Factory Setting: d0.0 Wakeup Frequency Settings A-12 Unit: 0.1 d0.0 to d400Hz Unit: 0.1 d0.0 to d400Hz Factory Setting: d0.0 d0.0 to d650 seconds Factory Setting: d0.0 Sleep Period Settings Unit: 0.1 These parameters determine sleep functions of the AC drive.
Chapter 5 Parameters|VFD-S Series the setting frequency of parameters, such as Max. operation frequency, 1st speed and etc., they are still needed to set with actual value.
Chapter 6 Fault Code Information The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective functions will be activated. The following faults are displayed as shown on the AC motor drive digital keypad display. The three most recent faults can be read from the digital keypad or communication.
Chapter 6 Fault Code Information|VFD-S Series Fault Name Fault Descriptions Overheating Heat sink temperature too high Low voltage The AC motor drive detects that the DC bus voltage has fallen below its minimum value. Overload The AC motor drive detects excessive drive output current. NOTE: The AC motor drive can withstand up to 150% of the rated current for a maximum of 60 seconds. Overload 1 Internal electronic overload trip Overload 2 Motor overload.
Chapter 6 Fault Code Information|VFD-S Series Fault Name Fault Descriptions Corrective Actions 1. Over-current during constant speed operation 2. 3. 1. External Fault 2. Internal EEPROM can not be programmed. Internal EEPROM can not be programmed. Drive’s internal circuitry abnormal. OH error OV error LV error Current detection error Short-circuit at motor output: Check for possible poor insulation at the output line. Sudden increase in motor loading: Check for possible motor stall.
Chapter 6 Fault Code Information|VFD-S Series Fault Name Fault Descriptions Corrective Actions 1. Communication Error Software protection failure Password is locked. Analog feedback error or ACI open circuit Phase Loss PID feedback error Check the RS485 connection between the AC motor drive and RS485 master for loose wires and wiring to correct pins. 2. Check if the communication protocol, address, transmission speed, etc. are properly set. 3. Use the correct checksum calculation. 4.
Chapter 7 Troubleshooting 7.
Chapter 7 Troubleshooting |VFD-S Series 7.2 Ground Fault Is output circuit(cable or motor) of AC motor drive grounded? GFF Ground fault Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA. No Yes Remove ground fault 7.3 Over Voltage (OV) Over voltage No Reduce voltage to be within spec. Is voltage within specification Yes Has over-voltage occurred without load Maybe AC motor drive has malfunction or misoperation due to noise. Please contact with DELTA.
Chapter 7 Troubleshooting |VFD-S Series 7.
Chapter 7 Troubleshooting |VFD-S Series 7.5 Over Heat (OH) AC motor drive overheats Heat sink overheats No Check if temperature of heat sink O is greater than 90 C Temperature detection malfunctions. Please contact DELTA.
Chapter 7 Troubleshooting |VFD-S Series 7.7 Keypad Display is Abnormal Abnormal display or no display Yes Cycle power to AC motor drive Fix connector and eliminate noise No No Display normal? Check if all connectors are connect correctly and no noise is present Yes Yes AC motor drive works normally AC motor drive has malfunction. Please contact DELTA. 7.
Chapter 7 Troubleshooting |VFD-S Series 7.
Chapter 7 Troubleshooting |VFD-S Series 7.10 Motor Speed cannot be Changed Motor can run but cannot change speed Modify the setting Check if the setting of the max. frequency is too low Yes Yes No If the setting of Pr.05-17toPr.05-31 Yes is too high Check to see if frequency is Yes out of range (upper/lower) boundaries No Yes If finished with executing Pr.
Chapter 7 Troubleshooting |VFD-S Series 7.
Chapter 7 Troubleshooting |VFD-S Series 7.13 Electromagnetic/Induction Noise Many sources of noise surround AC motor drives and penetrate it by radiation or conduction. It may cause malfunctioning of the control circuits and even damage the AC motor drive. Of course, there are solutions to increase the noise tolerance of an AC motor drive. But this has its limits. Therefore, solving it from the outside as follows will be the best. 1.
Chapter 7 Troubleshooting |VFD-S Series 4. Store within a relative humidity range of 0% to 90% and non-condensing environment. Use an air conditioner and/or exsiccator. 7.15 Affecting Other Machines An AC motor drive may affect the operation of other machines due to many reasons. Some solutions are: High Harmonics at Power Side High harmonics at power side during running can be improved by: 1. Separate the power system: use a transformer for AC motor drive. 2.
Chapter 8 Maintenance and Inspections Modern AC motor drives are based on solid-state electronics technology. Preventive maintenance is required to keep the AC motor drive in its optimal condition, and to ensure a long life. It is recommended to have a qualified technician perform a check-up of the AC motor drive regularly. Daily Inspection: Basic check-up items to detect if there were any abnormalities during operation are: 1. Whether the motors are operating as expected. 2.
Chapter 8 Maintenance and Inspections|VFD-S Series Periodical Maintenance Ambient environment Check Items Methods and Criterion Maintenance Period Daily Check the ambient temperature, humidity, vibration and see if there is any dust, gas, oil or water drops Visual inspection and measurement with equipment with standard specification Check for any dangerous objects near drive and motor Visual inspection Half One Year Year Voltage Maintenance Period Check Items Methods and Criterion Daily Check if
Chapter 8 Maintenance and Inspections|VFD-S Series Maintenance Period Check Items Methods and Criterion Daily Check partsfor deformity or damaged Visual inspection If there is any color change caused by overheating Visual inspection Check for dust and dirt Visual inspection Half One Year Year Main circuit Maintenance Period Check Items Methods and Criterion Daily If there are any loose or missing screws Tighten or replace the screw If machine or insulator is deformed, cracked, damaged or with
Chapter 8 Maintenance and Inspections|VFD-S Series DC capacity of main circuit Maintenance Period Check Items Methods and Criterion Daily If there is any leakage of liquid, change of color, cracks or deformation Visual inspection Measure static capacity when required Static capacity Half One Year Year ≥ initial value X 0.
Chapter 8 Maintenance and Inspections|VFD-S Series Printed circuit board and connector of main circuit Maintenance Period Check Items Methods and Criterion Daily If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place.
Chapter 8 Maintenance and Inspections|VFD-S Series This page intentionally left blank 8-6 Revision August 2006, SE08, SW V2.
Appendix A Specifications Output Rating Voltage Class Model Number VFD-XXXS Max. Applicable Motor Output (kW) Max. Applicable Motor Output (HP) Rated Output Capacity (KVA) Rated Output Current (A) Maximum Output Voltage (V) Rated Frequency (Hz) Input Rating Rated Input Current (A) Input Current for 1-phase model drive to be used as 3-phase model drive Control Characteristics Rated Voltage/Frequency Voltage/Freq.
Enviroment Appendix A Specifications|VFD-S Series A-2 Installation Location Pollution Degree Altitude 1,000 m or below, keep from corrosive gasses, liquid and dust 2 Ambient Temperature Storage Temperature Ambient Humidity Vibration -10°C to 40°C (Non-Condensing and not frozen) -20°C to 60°C Below 90% RH (non-condensing) 9.80665m/s2 (1G) less than 20Hz, 5.88m/s2 (0.6G) at 20 to 50Hz Revision August 2006, SE08, SW V2.
Appendix B Accessories B.1 All Brake Resistors & Brake Units Used in AC Motor Drives Note: Please only use DELTA resistors and recommended values. Other resistors and values will void Delta’s warranty. Please contact your nearest Delta representative for use of special resistors. The brake unit should be at least 10 cm away from AC motor drive to avoid possible interference. 460V Series 115V/230V Series Voltage Refer to the “Brake unit Module User Manual” for further details.
Appendix B Accessories|VFD-S Series installation and operation. B.1.1 Dimensions and Weights for Brake resistors (Dimensions are in millimeter) Order P/N: BR080W200, BR080W750, BR300W70, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040 Model no. BR080W200 L1 L2 H D W Max. Weight (g) 140 125 20 5.3 60 160 215 200 30 5.3 60 750 265 250 30 5.3 60 930 BR080W750 BR300W70 BR300W100 BR300W250 BR300W400 BR400W150 BR400W040 B-2 Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series B.2 EMI Filters The DELTA VFD-S Series 0.25-3HP, 115V, 230V, 460V AC drive uses DELTA EMI Filter. Use the table below to find the appropriate filter for your DELTA VFD-S drive.
Appendix B Accessories|VFD-S Series 1. 2. Use the cable with shielding (double shielding is the best). The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area. 3. Remove any paint on metal saddle for good ground contact with the plate and shielding. Remove any paint on metal saddle for good ground contact with the plate and shielding.
Appendix B Accessories|VFD-S Series The length of motor cable When motor is driven by an AC motor drive of PWM type, the motor terminals will experience surge voltages easily due to components conversion of AC motor drive and cable capacitance. When the motor cable is very long (especially for the 460V series), surge voltages may reduce insulation quality. To prevent this situation, please follow the rules below: Use a motor with enhanced insulation.
Appendix B Accessories|VFD-S Series If the length is too long, the stray capacitance between cables will increase and may cause leakage current. It will activate the protection of over current, increase leakage current or not insure the correction of current display. The worst case is that AC motor drive may damage. If more than one motor is connected to the AC motor drive, the total wiring length is the sum of the wiring length from AC motor drive to each motor. B.2.
Appendix B Accessories|VFD-S Series Order P/N: RF022S21BA 50 (1.97) 27 (1.06) 100 (3.94) 74 (2.91) 228 (8.98) 15 (0.59) 24 (0.94) Revision August 2006, SE08, SW V2.61 228 241 (8.98) (9.49) 5.5 (0.
Appendix B Accessories|VFD-S Series POWER-IN Order P/N: 12DKT1W3S Order P/N: 08TDT1W4S B-8 Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series POWER-IN Order P/N: 22DRT1W3S POWER-IN Order P/N: 35DRT1W3C Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series B.3 AC Reactor B.3.1 AC Input Reactor Recommended Value 230V, 50/60Hz, 1-Phase kW B-10 HP Fundamental Amps Inductance (mH) Max. continuous Amps 3~5% impedance 6.5 0.2 1/4 4 6 0.4 1/2 5 7.5 3 0.75 1 8 12 1.5 1.5 2 12 18 1.25 2.2 3 18 27 0.8 Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series 460V, 50/60Hz, 3-Phase kW HP Inductance (mH) Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 3 6 20 9 32 12 0.4 0.75 1/2 1 2 4 1.5 2 4 6 6.5 9 2.2 3 8 12 5 7.5 B.3.2 AC Output Reactor Recommended Value 115V/230V, 50/60Hz, 3-Phase Inductance (mH) kW HP Fundamental Amps Max. continuous Amps 3% impedance 5% impedance 0.2 1/4 4 4 9 12 9 0.4 1/2 6 6 6.5 0.75 1 8 12 3 5 1.5 2 8 12 1.5 3 2.2 3 12 18 1.
Appendix B Accessories|VFD-S Series may be damaged when over current occurs during operation. B-12 Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series Correct wiring M1 reactor AC motor drive motor AC motor drive motor AC motor drive motor M2 Mn Application 2 Silicon rectifier and AC motor drive are connected to the same power. Question Switching spikes will be generated when the silicon rectifier switches on/off. These spikes may damage the mains circuit. Correct wiring silicon rectifier power reactor DC AC motor drive reactor motor Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series Application 3 Used to improve the input power factor, to reduce harmonics and provide protection from AC line disturbances. (surges, switching spikes, short interruptions, etc.). The AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity, or the mains wiring distance ≤ 10m. Question When the mains power capacity is too large, line impedance will be small and the charge current will be too high.
Appendix B Accessories|VFD-S Series B.4 DC Choke Recommended Values 230V DC Choke Input voltage kW HP 0.2 1/4 DC Amps 2 Inductance (mh) 20.00 MTE CAT. NO 2RB003 230Vac 0.4 1/2 4 15.00 4RB003 50/60Hz 0.75 1 9 7.50 9RB003 3-Phase 1.5 2 12 4.00 12RB003 2.2 3 18 2.75 18RB003 0.2 1/4 4 50.00 -- 230Vac 0.4 1/2 9 25.00 -- 50/60Hz 0.75 1 9 12.00 -- 1-Phase 1.5 2 12 8.00 -- 2.2 3 18 6.
Appendix B Accessories|VFD-S Series B.5 Zero Phase Reactor (RF220X00A) Dimensions are in millimeter and (inch) Motor 460V Series 115V/230VSeri es Qty. HP kW 1/4 0.2 1/2 0.4 1 0.75 2 1.5 3 2.2 1/4 1/2 1 2 3 0.2 0.4 0.75 1.5 2.2 Recommended Wire Size (mm2) 0.5 - 5.5 1 3.5 - 5.5 1 0.5 - 5.5 Wiring Method Please wind each wire 4 times around the core. The reactor must be put at inverter output as close as possible.
Appendix B Accessories|VFD-S Series B.6 Din Rail-DR01 (Dimensions are in millimeter) Models VFD002S11A/B VFD002S21A/B/E VFD002S23A/B VFD004S11A/B VFD004S21A/B/E VFD004S23A/B VFD004S43A/B/E VFD007S21A/B/E VFD007S23A/B VFD007S43A/B/E VFD015S23D Screw Size M4*22 M4*22 M4*22 M4*12 M4*12 M4*12 M4*12 M4*12 M4*12 M4*12 M4*12 Revision August 2006, SE08, SW V2.61 To install the Din Rail Adapter use the specified screws for different models. Refer to the above chart.
Appendix B Accessories|VFD-S Series B.7 Remote Controller RC-01 (Dimensions are in millimeter) 8 6 5 4 16 15 14 13 11 AFM GND AVI +10V GND M2 M0 M1 M3 RC-01 Terminal block (Wiring connections) VFD-S I/O Block VFD-S Programming Pr. 2-00 and Pr. 2-01 set to d01 Pr. 4-04 set to d02 (M0, M1 set at RUN/STOP and FWD/REV) Pr. 4-05 set to d06 (M2 set for reset) Pr. 4-06 set to d10 (M3 set for jog operation) B-18 Revision August 2006, SE08, SW V2.
Appendix B Accessories|VFD-S Series B.8 Conduit Bracket (BK-S) 15.5(0.61) 29.7(1.17) 25.2(1.0) (Dimensions are in millimeter) 73.0(2.87) 22.0(0 .87) ) 1.1 .0( Revision August 2006, SE08, SW V2.61 67.8(2.67) 28 22. 0(0 .
Appendix B Accessories|VFD-S Series B.9 Non-fuse Circuit Breaker Chart Per UL 508C, paragraph 45.8.4, part a: 1. For 1-phase drives, the current rating of the breaker shall be 4 times maximum input current rating. 2. For 3-phase drives, the current rating of the breaker shall be 4 times maximum output current rating.
Appendix C How to Select the Right AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime and the performance. If the capacity of AC motor drive is too large, it cannot offer complete protection to the motor and it may be damaged. If the capacity of AC motor drive is too small, it cannot offer the required performance and the AC motor drive may be damaged due to overloading.
Appendix D CE|VFD-S Series C.1 Capacity Formulas 1. When one AC motor drive operates one motor The starting capacity should be less than 1.5x rated capacity of AC motor drive The starting capacity is ⎛ k×N GD 2 N ⎞ ⎜ TL + × ⎟ ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive ( kVA) 973 × η × cos ϕ ⎜⎝ 375 t A ⎟⎠ 2. When one AC motor drive operates more than one motor 2.
Error! Reference source not found. Error! Reference source not found.|VFD-S Series 2.
Appendix D CE|VFD-S Series C.2 General Precautions Selection Note A. When the AC Motor Drive is connected directly to a large-capacity power transformer (600kVA or above) or when phase lead capacitors are switched, excess peak currents may occur in the power input circuit and the rectifier section might be damaged. To avoid this, use an AC input reactor (optional) before AC Motor Drive mains input to reduce the current and improve the input power efficiency. B.
Error! Reference source not found. Error! Reference source not found.|VFD-S Series D. If the stall prevention function is activated, the accel./decel. time is automatically extended to a length that the AC Motor Drive can handle.
Appendix D CE|VFD-S Series E. If 100% continuous torque is required at low speed, it may be necessary to use a special inverter duty motor. F. Motor dynamic balance and rotor endurance should be considered if the operating speed exceeds the rated speed (60Hz) of a standard motor. G. Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor. Check the load torque characteristics of the machine to be connected. H.
Error! Reference source not found. Error! Reference source not found.|VFD-S Series D. Gear reduction motor: The lubricating method of reduction gearbox and speed range for continuous operation will be different and depending on brand. The lubricating function for operating long time at low speed and for high-speed operation needs to be considered carefully. E. Synchronous motor: The rated current and starting current are higher than for standard motors.
Appendix D CE|VFD-S Series AC motor drive Motor 180 60 seconds 155 140 100 80 55 38 03 20 03 20 50 120 Frequency (Hz) Base freq.: 50Hz V/F for 220V/50Hz C-8 180 150 torque (%) torque (%) 45 35 55 38 60 120 Frequency (Hz) Base freq.: 60Hz V/F for 220V/60Hz 60 seconds 100 85 68 100 0 3 20 60 120 Frequency (Hz) Base freq.: 60Hz V/F for 220V/60Hz 140 130 60 seconds 155 torque (%) torque (%) 180 60 seconds 100 80 45 35 0 3 20 50 120 Frequency (Hz) Base freq.
Appendix D CE DELTA ELECTRONICS, INC.
Appendix D CE|VFD-S Series DELTA ELECTRONICS, INC.