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1. IMPORTANT SAFETY INSTRUCTIONS 1-1 UL safety instructions R SAVE THESE INSTRUCTIONS - This manual contains important instructions for our UPS that should be followed during installation and maintenance of the UPS and batteries. TE - To reduce the risk of electric shock, install this UPS in a temperature and humidity controlled indoor area free of conductive contaminants. Ambient temperature must not exceed 40°C (104°F).
Other safety notes: - Examine the packing container for damage. Notify the carrier immediately if damage is present. Do not use extension cords. Do not operate in area near water or excessive humidity. Keep liquid and foreign objects from getting inside the UPS. R Do not disassemble the UPS. Plug the UPS into a grounded 3-wire AC receptacle only. TE - Install UPS in a well-ventilated area. Do not block air vents in front of UPS or air exhausts in the back.
1-2 TUV safety instructions TE For installation: - The unit should be installed from service personnel. - Dieses Gerät ist durch Elektrofachkräfte zu installieren. R Please observe the following precautions to ensure personnel safety and reliable equipment operation: - The sound pressure level at the operators position according to IEC 704-1:1982 is equal or less than 70dB(A). - Der arbeitsplatzbezogene Schalldruckpegel dieses Gerätes nach DIN 45635 beträgt 70dB (A) oder weniger.
- A battery can present a risk of electric shock and high short circuit current. The Batterie arbeiten. Entfernen Sie Uhren, Ringe und andere metallische Objekte. ∗ Verwenden Sie Werkzeug mit isollierten Griffen. TE ∗ R following precaution should be observed when working on batteries. • Remove watches, rings or other metal objects. • Use tools with insulated handles. - Eine Batterie kann eine Gefahr eines elektrischen Schlages und sehr groβ er Kurzschluβ ströme beinhalten.
2 INTRODUCTION 2-1 Theory of operation R The main topology of the UPS consists of bypass path, AC-DC converter, DC-AC inverter, battery charger, DC-DC converter, control circuit and detection circuit. Description of block diagram PFC Control Circuit LED Board To Control Board CE N BYPASS TE Moreover, the intelligent power management software is also optional. The function and efficiency are superior to the traditional UPS.
In case the utility power fail, the AC-DC converter and charger will be off duty. The DC-DC converter works and converts the battery voltage into DC-BUS voltage. The DC-AC inverter converts the DC-BUS voltage into AC voltage. This is so called “ON-BATTERY mode”. The auxiliary power circuit supplies the designated power to all the control circuits. for the load. There is no power failure to loading equipment.
Intelligent design TE R Integrated with a microprocessor, the UPS is able to perform intelligent functions. The UPS triggers over-voltage protection function and transfers to “On- Battery mode” even when utility voltage exceeds 300V for 200V-series. In addition, the UPS can accept large voltage variation of 65V to 138V for 100V-series or 130V to 275V for 200V-series. Wide input voltage range means less battery power usage frequency and longer battery life-span.
2-3 Annotation and symbol The two signs shown on the manual indicating important instruction need to be followed. Read before Operation R ! Maybe Dangerous/Follow Instructions CE N TE PROTECTIVE GROUNDING TERMINAL: A terminal which must be connected to earth ground prior to making any other connection to the equipment. This symbol indicates the word “phase”. This symbol indicates the principal on/off switch is in the “ON” position.
CE N TE R Operation Panel Fig 2-1.2 Front Panel for 2KVA or 3KVA C 2-5 OPERATION PANEL DO B. 6 B. 7 B. 11 A. 1 B. 1 B. 2 LT A B. 10 B. 5 B. 8 A. 2 B. 9 B. 3 B. 4 Fig 2-2 Operation Panel OPERATION PANEL Button: 1. 1/TEST: The button is used for turning on the UPS, it also can perform the test function in “ON-LINE mode”. In backup mode, this button can turn off the buzzer for silence. 2. 0: The button is used for turning off UPS. B. LED display: 1.
2. TE R 3. 4. Line: The LED indicates the condition of UPS input line. If the input voltage is too low, too high or out of frequency this LED will flash. When line is blackout or ultra high voltage (>150Vac for 100-series, >300Vac for 200-series), this LED will light off. ON Line: The UPS is running in “ON-LINE mode”. ON Battery: The UPS is running in “ON-BATTERY mode” (backup mode), the internal batteries supply power.
2.6 REAR PANEL The rear panel is explained as follows: (Please refer to fig 2-3, 2-4) 6. 4. 9. TE 7. R 5. 1. CE N 2. 3. RATING LABEL BARCODE Fig 2-3 700VA, 1KVA 9. 4. DO C 4. 6. 9. 6. 5. 5. 7. DE 1. LT A 8. 2. 7. 1. 2. 3. 1. 3. Fig 2-4 2KVA, 3KVA 1. OUTPUT RECEPTACLES or TERMINAL: The UPS supplies AC power to the load via these receptacles and terminal.
2. I/P BREAKER: This is used to prevent high input current from the UPS. 3. INPUT SOCKET or TERMINAL: AC input utility power supplies to the UPS via the socket or terminal. 4. SNMP SLOT: A SNMP adapter can be plugged in this port for managing UPS on R network. TE 5. TVSS (Transient Voltage Surge Surppressor) (RJ-45/RJ-11 SURGE PROTECTOR): These connectors are used to prevent damage from surge, noise and spike traveling form telephone or network line. 6.
3. INSTALLATION 3-1 Unpacking CE N TE R z Please read this user manual before installing the UPS. z This UPS contains batteries which are potentially hazardous to user, even when the UPS is not connected to the utility power. z Before unpacking the UPS, check the packing box. If there are any visible damage, contact your dealer at once. -This unit is to operate by any individuals with previous training. -This unit should be installed by service personnel.
(2) Plug the other end of the power cord into a two-pole, three-wire, grounding receptacle only. Avoid using extension cords and adapter plug. DO C CE N TE R { If input type is terminal type (1) Be sure to utilize UL1015#12 AWG WIRE for GES302N11XX model and UL1015#10 AWG WIRE for GES202N11XX model for power connection. (2) Connect one end of L,N,G strings to those of the terminal block and the other end to those of the switch box (L-L, N-N, G-G).
3. Charging the battery TE R { The battery charger of the UPS automatically charges the battery whenever the power cord of UPS is connected to a acceptable utility power. { When UPS is running for the first time, charge the UPS for at least 6 hours to ensure batteries inside are fully charged before operation. { You may immediately use the UPS without having to wait for the batteries to be fully charged.
{ Turn on the equipment connected to the UPS. { Caution: Do not connect a laser printer to the UPS. R { Caution: Do not connect the UPS from genertor. TE ! CE N 5. Connecting the RS-232/Dry contact { Connect the interface signal cable between the RS-232/Dry contact port on the rear panel of UPS and COM1 or COM2 of computer if necessary. The D-sub 9 connector can work as a Dry contact or RS-232 communication port depending on the type of cable and software used. Refer to section 8 for more information.
R (1) CE N (3) TE (2) Fig 3-4.2 UPS Connection for 2KVA or 3KVA: DE LT A DO C (1) RS-232/Dry contact cable. (2) Provides power to PC. (3) Connected to utility power.
4. OPERATION 4-1 Cold start when utility is not present CE N TE R Even when there is no utility power, you can still turn on the UPS. Just press the 1/TEST button and hold for one second, the UPS will start up after you hear a “bee”. The battery LED and on-battery LED will light on and the UPS runs on “ON-BATTERY mode”. Shown as fig 4-1.
4-4 UPS self-test 4-5 Silence function CE N TE R If press the 1/TEST button when the UPS is in “ON-LINE mode”, it will make the UPS shift to “ON-BATTERY mode” and automatically perform a self-test for about 10 seconds. (Shown as fig 4-4.) The self-test function will check the condition of the battery. After self-test is finished and test is O.K, the UPS will return to “ON- LINE mode”.
CE N TE R { BATTERY REPLACE: This LED function is to alert user that the batteries should be replaced. When the microprocessor in the UPS detects a battery fault, the UPS alarm will give out three beeps. Each beep lasts for 0.5 seconds and interrupted by an interval of 0.5 seconds. After the initial 3 beeps, the alarm will continue to sound every one hour. Shown as fig 4-7. DO C Fig 4-7 Battery Replace { BATTERY LOW: This function is to inform user the remaining power capacity of the batteries.
4-7 UPS internal fault If the following conditions occur, the UPS fails. At this time the UPS will transfer to “BYPASS mode”. The bypass LED and fault LED will light on and alarm continuously. TE R If utility is too low or too high the UPS output will be disabled. For fault messages, please refer to the troubleshooting (section7) of this manual. { When the UPS inner component overheat, the UPS will protect itself by thermo-switches. This status is so-called “O.T.
5. MAINTENANCE z Normally, the life of battery is 3 years. But extreme operating condition and R environment may shorten its life-span. z To replace batteries, contact qualified personnel. z When UPS has been unused for a period of time, the batteries will discharge CE N TE slightly. It is recommended to charge the UPS once every 3 months. z Use a vacuum cleaner to get rid of any dust that may rest on the opening of the fan. z Unplug the UPS when it is not used for a long time.
6. PLACEMENT DO C CE N TE R To stably install the UPS, the 2,3KVA must add stands to support themselves.
7. TROUBLESHOOTING All LEDs light on. R LT A “REPLACE BATTERY” LED lights on. DO C UPS does not provide expected back-up time. Solution Press the 1/TEST button to on the UPS. ON/TEST button is not pushed. turn (Refer section 4 to turn on the UPS.) Battery low shut down and Waiting for line recovery. utility is absent. Reduce some loads connected The rear panel input circuit 1. to the UPS. breaker is tripped. (Button is 2. Reset the circuit breaker.
UPS over temperature. The exhaust fans and ventilation grills may be obstructed. The environment temperature exceeds 40oC (104oF). Choose a well-ventilated area to position your UPS to allow adequate dissipation of heat. Position your UPS in cooler area. Call fore service engineer. “OVERLOAD” LED lights on and buzzer Overloaded. beeps continuously. Remove some critical load. TE R “FAULT”LED lights on, UPS failure.
8. COMMUNICATION INTERFACE R The UPS provides RS-232 and Dry contact protocols in one D-sub 9 connector. Using proper UPS management software and cable, the UPS can be managed over LAN/intranet/internet environment.
C CE N TE R The RS-232 communication port provides the following functions: 1) Monitoring charger status 2) Monitoring battery status and condition 3) Monitoring inverter status 4) Monitoring UPS status 5) Monitoring the utility status 6) Providing the power switch function for computer to turn on/off the utility on schedule for power saving 7) Adjustable Transfer voltage The UPS data is provided at 2400 bps baud rate and made up of 8-bit, 1 stop-bit and no parity bit.
Its major functions normally some or all of following: R To broadcast a warning when power fails. To close the files before the battery is exhausted. To turn off the UPS computers. TE Some computers may have a special connector to link this communication port, or require a special plug-in card, or need a special UPS monitoring software. Contact your dealer for details of different interface kits.
Technical specifications Model Capacity GES701N Voltage Range TE Frequency Power Factor Voltage THD ≤3%(Linear Load); ≤6%(Computer Load) Overload Capacity Crest Factor Efficiency (AC-AC) 105%-125% for 3mins; 125%-150% for 30secs; >150% for 1sec 3:1 ≥ 86% ≥ 87% ≥ 87% ≥ 87% NEMA5-15R×2×2 NEMA5-15R×2×2 IEC320×2×2 IEC320×4×2 LED Status 36 V 72V 72V 12V/7Ah 12V/9Ah 8mins (420W) 5mins (700W) 5mins (1400W) 5mins (2000W) 8 Hours After Complete Discharge to Recover 90% Zero On-line、Bypass、On-battery、Overlo
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