(Models 46-745, 46-746, & 46-765X) PATENT PENDING PART NO. 434-10-651-0008 - 04-02-03 Copyright © 2003 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
SAFETY GUIDELINES - DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. USE CERTIFIED SAFETY EQUIPMENT. Eye protection equipment should comply with ANSI Z87.1 standards, hearing equipment should comply with ANSI S3.19 standards, and dust mask protection should comply with MSHA/NIOSH certified respirator standards.
ADDITIONAL SAFETY RULES FOR WOOD LATHES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions. 2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the operation of this machine. 3. FOLLOW ALL WIRING CODES and recommended electrical connections. 4.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
3. Grounded, cord-connected machines intended for use on a supply circuit having a nominal rating between 150 - 250 volts, inclusive: GROUNDED OUTLET BOX CURRENT CARRYING PRONGS If the machine is intended for use on a circuit that has an outlet that looks like the one illustrated in Fig. C, the machine will have a grounding plug that looks like the plug illustrated in Fig. C. Make sure the machine is connected to an outlet having the same configuration as the plug.
FUNCTIONAL DESCRIPTION FOREWORD The Delta 46-745, 46-746, and 46-765X 16” adjustable speed wood lathes are big capacity machines, designed for industry, commercial shops, and schools, wherever a demand for continued accuracy and long life through safe, heavyduty operation exists. UNPACKING AND CLEANING Carefully unpack the tool and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces.
ASSEMBLY ATTACHING LATHE BED TO PEDESTALS 58” 1. Remove tailstock, headstock, and tool rest from the lathe bed. NOTE: See “ADJUSTING HEADSTOCK AND TAILSTOCK” and “TOOL REST” for removal/installation instructions. 2. Set pedestals exactly 58” apart (Fig. 5). 3. Because of the weight, use an assistant to place the lathe bed on top of the pedestals. Make sure that the holes in the lathe bed are aligned with the holes in the tops of the pedestals (Fig. 6) A and B. 4.
ATTACHING LEG INSERTS B The lathe is supplied with four leg inserts, one of which is shown (A) Fig. 10. To attach the leg inserts to the pedestals, place one side in the hole provided and gently tap the other side, top, and bottom with a rubber mallet (B) Fig. 10. A Fig. 10 Attach the Headstock (D) Fig. 11, Tool Rest (E) Fig. 11, and Tailstock (F) Fig. 11 to the lathe bed (G) Fig. 11. Notice the tool and centers storage areas located at (H) Fig.
TAILSTOCK LIVE CENTER The tailstock live center (A) Fig. 14, supplied with your lathe, is equipped with a No. 2 Morse Taper shank. NOTE: Before inserting the live center, clean both the shank and the inside of the tailstock to remove any grease or debris. To remove the live center (A) from the tailstock spindle (B), use the knockout bar (C) Fig. 14 (supplied) through the hole (D) in the opposite end of the spindle. D A C B Fig.
STARTING AND STOPPING THE TOOL B The switch (A) Fig. 18 provides electrical power to the adjustable speed drive. Lift the safety cover (B), and move the switch to the “up” position. To turn the power off, simply push the safety cover (B) down. NOTE: In case of emergency, immediately push the safety cover (B) down to shut off power. A These machines have a circuit that automatically decelerates the spindle once the stop button (C) Fig. 22 on the control panel is pushed.
6. The REVERSE (REV) button is used FOR SANDING PURPOSES ONLY. NOTE: When using the faceplate, be certain that the faceplate locking screw (A) Fig. 23 is tight. NOTE: To remove faceplate, loosen the set screw (A) Fig. 23 two full turns. Use the supplied wrench (B) Fig. 23B to loosen the faceplate, then remove the face plate from the spindle. A B IMPORTANT: For emergencies, use ONLY the safety cover to stop the machine.
OPERATION The following directions will give the inexperienced operator a beginning point for common lathe operations. Practice on scrap material before attempting serious work. LATHE TOOLS Standard wood turning tools come in several different configurations (Fig. 26). The majority of turnings will require the gouge tool (A) Fig. 26. This round nosed hollow chisel is used for roughing cuts, cove cuts and other operations. The skew chisel (B) is a double-ground flat chisel, with an angled end.
After marking each end, mark the true center with a punch awl or dividers (Fig. 29). If the stock is hardwood, the centers should be drilled to a depth of about 1/8”. The spur or live center is then placed against one end of the work and seated by striking with a mallet (Fig. 30). In hardwood, make a starting seat for the spur center by sawing on the diagonal lines, and drilling a small hole at the intersection.
ROUGHING A CYLINDER The large gouge is used in the first turning operation by smoothing the sharp corners of the work. Run the lathe at low speed and hold the gouge in the manner shown in Fig. 33 The cut starts about 2 inches from the tailstock end and continues from this point to the end of the tailstock. Make the second pass beginning about 2” or 3” to the left of the first cut. Advance again toward the tailstock, and merge with the previous cut.
SMOOTHING A CYLINDER To smooth a cylinder, use a large skew chisel. This requires practice, but experience with this tool is very important. Place the cutting point near the center of chisel and high on the work (Fig. 38). Sometimes, in striving for a certain position in relation to the work, the beginner will often overlook this all-important point. Raising the handle will increase the depth of cut while lowering the handle, of course, does the opposite.
CUTTING A SHOULDER Use the parting tool first to reduce the wood to within 1/16” of the required shoulder and diameter (Fig. 43). Clean the waste stock out with the gouge (Fig. 44), then use the skew for the actual cutting of the shoulder (Figs. 45A and 45B), which is a duplication of squaring an end. The skew then makes the horizontal cut, but in a different manner from plain cylinder work. If the shoulder is long, use the ordinary skew position for the outer portion of the cut.
VEE GROOVES Cutting the vee groove demands much the same technique as the bead, except the skew is hinged straight into the work without rotation (Fig. 51). Only one-half of the vee is made at a time, and one, two, or more cuts may be needed on each side to obtain the desired shape. As in all cutting with the skew, the bevel next to the cut must be used as a fulcrum. Be careful not to allow full edge of the chisel to catch and cause a run.
The gouge is placed on edge on the tool rest so that the grind of the chisel forms an approximate right angle with the work (Figs. 57). The chisel contacts the work at the center of the cutting edge. Hold the tool so that the centerline of the gouge is pointing directly toward the center of the revolving stock. This starting position is important to prevent the gouge from running along the surface of the work.
FACEPLATE TURNING Mount turnings that cannot be worked between centers on a faceplate. The greater part of this type of turning is done with the faceplate mounting, although there are a number of jobs which require special chucks. All cutting in faceplate work is done by scraping. Any attempt to use a cutting technique on the edge grain of large work will result in a hogging, gouging cut which may jerk the chisel out of the hands of the operator.
B A Fig. 70 Fig. 69 6. Use an outboard tool rest (B) Fig. 69 for all outboard turnings. 7. Fig. 70 illustrates the correct method for outboard turnings. MAINTENANCE C B C A B A Fig. 71 Fig. 72 REPLACING DRIVE BELT 1. Use the supplied Allen wrench (A) Fig. 71 to loosen the set screw in the handwheel (B) Fig. 71. Engage spindle lock (C) and rotate handwheel clockwise to remove. 2. Use a 7/32” Allen wrench (A) Fig. 72 to remove screw (B) Fig. 72 from locking handle. Remove locking handle (C).
A B A B Fig. 75 5. 6. Fig. 76 Use a Phillips screwdriver (A) Fig. 75 to remove the five cover screws (B) (three of which are shown). The other two screws are located under the power cords. With a 5/16” Allen wrench (A) Fig 75, remove Allen screw (B) Fig. 76. NOTE: When re-assembling, make sure that the screw passes completely through the pivoting control bracket and into the headstock, allowing the headstock cover to pivot. A A B Fig. 78 Fig. 77 7. While holding the control panel (A) Fig.
ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use Of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro