(Model 43-420) DATED 9-17-99 PART NO. 432-02-651-0012 ©Delta International Machinery Corp.
TABLE OF CONTENTS SAFETY RULES ...............................................................................................................................................................3 ADDITIONAL SAFETY RULES FOR SHAPERS .............................................................................................................4 UNPACKING AND CLEANING.........................................................................................................................................
SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS 1. WARNING: DO NOT OPERATE YOUR WOOD SHAPER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS. 20. ALWAYS feed against the cutter rotation, as shown in Fig. A. 2. IF YOU ARE NOT thoroughly familiar with the operation of Wood Shapers, obtain advice from your supervisor, instructor or other qualified person. 3. MAKE SURE wiring codes and recommended electrical connections are followed and that machine is properly grounded. Fig. A 21.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS (continued) 23. WHEN SHAPING with collars and starting pin, the cutter should be positioned below the collar whenever possible, as shown in Fig. F. 27. SHOULD any part of your shaper be missing, damaged or fail in any way, or any electrical component fail to perform properly, shut off switch and remove plug from power supply outlet. Replace missing, damaged or failed parts before resuming operation. 28.
4 5 7 16 8 15 6 14 17 13 26 9 12 18 25 11 23 19 24 10 22 20 21 Fig. 3 4. 10 Wide Cast Iron Extension Wings 17. Keyed Washer 5. Wrenches (2) 18. Spindle 6. 7/16-20 x 1 Hex Cap Screws (6) for mounting extension wings 19. Tie Rod 20. Tie Rod Nut 7. Flat Washers (6) for mounting extension wings 21. Keps Nut (2) for mounting switch-to-switch mounting bracket 8. Handwheel 9. Key for Handwheel 22. Phillips Head Screw (2) for mounting switch-toswitch mounting bracket 10. Lock Knob 23.
27 28 32 29 45 33 38 44 31 35 37 34 36 40 30 39 42 43 41 Fig. 4 27. Fence Body 37. Hex Soc. Hd. Screw (4) for mounting guard mounting bracket to top cover 28. Left and Right fence halves 38. Rod for fence guard 29. Locking Levers (2) for fence halves 39. Holddown for fence guard 30. Flat Washers (2) for locking levers 40. Brackets for fence guard (4) 31. Spring clamp for fence guard 41. Flat washers (2) for mounting top cover to fence body 32. Top cover 33.
ASSEMBLY INSTRUCTIONS WARNING: FOR YOUR OWN SAFETY, DO NOT CONNECT THE SHAPER TO THE POWER SOURCE UNTIL THE SHAPER IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTOOD THE ENTIRE INSTRUCTION MANUAL. ASSEMBLING SPINDLE RAISING AND LOWERING HANDWHEEL A B 1. Insert key (A) Fig. 5, into slot in spindle raising and lowering shaft (B) as shown. D C 2. Assemble handwheel (C) Fig. 5, onto spindle shaft (B), making certain the key (A) fits into the slot (D) in the handwheel.
G B H F A B F E G H D L F K L K C C Fig. 9 Fig. 10 H ASSEMBLING SWITCH BRACKET AND ON/OFF SWITCH 1. The on/off switch (A) Fig. 9, and switch mounting bracket (B) are shipped inside the shaper cabinet. Open the side door of the shaper cabinet, remove switch package and remove packaging material. H 2. Position switch mounting bracket (B) Fig. 10, so holes (C) are over hole (D) in shaper cabinet (E), then fasten bracket (B) to cabinet (E) using four truss head screws (F) Fig.
ASSEMBLING FENCE TO SHAPER TABLE 1. The fence on this shaper can be mounted parallel to the miter gage slot using two holes (B) Fig. 14, or 90 degrees to the miter slot by using two holes (A). The following illustrates mounting the fence parallel to the miter gage. A B A B 2. Place fence body (C) Fig. 15, on the table as shown, and locate the two fence locking levers with washers (D) and fence lock bars (E). Fig. 14 C D E D E Fig. 15 Fig. 16 3.
5. Fig. 19, illustrates fence body (C) fastened to the table with the two fence locking handles (F). F C F Fig. 19 6. Loosen locking lever (D) Fig. 20, and slide rear of fence half (G) onto locking bar (E). Assemble remaining fence half in the same manner. Then tighten locking lever (D) to secure each fence half to the fence body. G E D Fig. 20 7. Assemble guard mounting bracket (H) Fig.
ASSEMBLING GUARDS TO FENCE BODY C A B 1. Assemble guard bracket (A) Fig. 24, and hex rod (B) to upright hex shaft (C) as shown. Fig. 24 2. Assemble two guard brackets (A) Fig. 25, and clear plastic guard (D) to holddown (E) as shown. A A E D Fig. 25 3. Assemble holddown/clear plastic guard assembly to hex rod (B) as shown in Fig. 26. 4. Assemble guard bracket (A) Fig. 27, and spring clamp (F) to hex rod (B) as shown, then tighten all wing nuts. B 5.
6. Fig. 29, illustrates complete fence and guard assembly mounted in the alternate position, 90 degrees to miter gage slot. Fig. 29 ASSEMBLING AND CHANGING SPINDLES MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE. 1. Thread one end of the tie rod (A) Fig. 30, into the threaded hole in the bottom of the spindle (B). B A E Fig. 30 2. Insert tie rod and spindle into the spindle cartridge, making sure the pin (C) Fig. 31, in the spindle cartridge, is engaged with notch (D), in the spindle. 3.
ASSEMBLING TABLE INSERTS Three table inserts are provided for various size cutters, as shown in Fig. 34. The large insert is adjustable and should be set flush with the table as follows: 1. Remove the three slotted head screws (A) Fig. 34. 2. Using a screwdriver, turn the three adjusting screws (B) Fig. 34, until insert is flush with table. Then replace the slotted head screws (A). Fig. 34 ASSEMBLING CUTTERS AND COLLARS TO SPINDLE 1. There are three different sized collars (A) Fig.
ASSEMBLING SPINDLE GUARD A 4-1/2 diameter spindle guard is supplied as standard equipment and is supplied with a 1/2 bushing which enables the guard to be used with both the 1/2 and 3/4 spindles. CAUTION: The diameter of the spindle guard should be at least 1 more than the maximum cutting circle of the shaper cutter and the height of the guard should not exceed 1/4 above the material. To assemble the spindle guard, proceed as follows: MAKE CERTAIN THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE. 1.
CONNECTING SHAPER TO POWER SOURCE GROUNDING INSTRUCTIONS CAUTION: THIS TOOL MUST BE GROUNDED WHILE IN USE TO PROTECT THE OPERATOR FROM ELECTRIC SHOCK. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. The motor is equipped with an electric cord having an equipment-grounding conductor and a grounding plug.
OPERATING CONTROLS AND ADJUSTMENTS A B Fig. 43 STARTING AND STOPPING THE SHAPER To apply power to the machine, push “ON” button (A) Fig. 43. To stop the machine, push “OFF” button (B). C Fig. 44 LOCKING SWITCH IN THE “OFF” POSITION IMPORTANT: We suggest that when the shaper is not in use, the switch be locked in the “OFF” position using a padlock (C) Fig. 44 , through the switch plate and “ON” button as shown.
RAISING AND LOWERING SPINDLE D The spindle can be raised or lowered by loosening lock knob (A) Fig. 45, and turning handwheel (B). To raise the spindle height, turn the handwheel (B) clockwise. To lower the spindle height, turn handle (B) counterclockwise. C The scale (C) Fig. 45, indicates the spindle travel range from 0 to 3 and is marked in 1/16 increments. Minor cutter height adjustments can be measured using the pointer (D) along the scale (C).
FENCE CONTROLS AND ADJUSTMENTS E C C E A A B D B D Fig. 48 1. DISCONNECT SHAPER FROM POWER SOURCE. IMPORTANT: The fence halves (A) Fig. 48, should be adjusted endwise so the opening at the spindle is never more than is required to clear the cutter. 2. To adjust the fence halves (A) Fig. 48 endwise, loosen the two fence locking levers (B), slide the fence halves to the required positions, and tighten locking levers (B). 3. Each fence half (A) Fig.
GUARD CONTROLS AND ADJUSTMENTS DISCONNECT SHAPER FROM POWER SOURCE. C The spring clamp (A) Fig. 52, holddown (B), and clear plastic guard (C) are fully adjustable to provide safe protection for most applications. NOTE: For certain applications, the supplied spindle guard may have to be used or a custom guard may need to be fabricated. D B 1. Using a square (not shown), check to see if shaft (D) Fig. 52, on spring clamp (A) is 90 degrees to the table surface.
4. Loosen thumb screws on guard mounting bracket (P) Fig. 56, and adjust spring clamp (N) so it will provide inward pressure on workpiece; then tighten thumb screws. NOTE: Thumb screws on guard mounting bracket (R) Fig. 56, can be loosened to permit extension of guard assembly. R P E WARNING: TURN THE CUTTER BY HAND TO MAKE CERTAIN CUTTER DOES NOT CONTACT ANY OF THE GUARDING OR FENCE HALVES BEFORE CONNECTING THE SHAPER TO POWER SOURCE. N CAUTION: Always make certain guard locking handle (E) Fig.
SHAPING WITH COLLARS AND STARTING PIN When shaping with collars and starting pin, the following rules must always be followed for good work and safety in operation. 1. Collars MUST be smooth and free of all gum or other substances. 2. The edge of the work to be shaped MUST be smooth, as any irregularity in the surface which rides against the collar will be duplicated on the moulded surface. 3.
B A A B Fig. 67 Fig. 68 STARTING PIN 1. Your machine is supplied with a tapered starting pin (A) Fig. 67, which is used as a support when starting the cut. The starting pin (A) is placed on one of the tapered holes (B) in the table. 2. Fig. 68, illustrates starting pin (A) placed into hole in table. 3. The work should be placed in the first position using the guide pin as a support, as shown in Fig. 69. Then swing the work into the cutter as shown in the second position.
Delta Shaper Accessories High-Speed Steel 3-Lip Shaper Cutters All have 1/2 spindle hole. Involute relief design permits honing of the face without changing the shape. Cutters 09-128 & 09-137 are counterbored to fit Stub Spindle. Cutters are shown 3/8 size. 1/2 Lb. each. 09-100 1 /2 Cove 5 /16 Qr. Rd. 09-109 1 /4 Flute 09-101 5 /16 Cove 3 /8 Bead 09-111 Stile with 1 /4 Groove 09-115 3-Bead Cove 09-103 1 /4 & 1/2 Qr. Rd.
Delta Shaper Accessories Door Edge Detail All 2 / 15 16 diameter. / bore, / T-Bushing. 3 4 1 2 (continued) Bead or Half Round Concave Glue Joint All 2 / For cutting 1/2 to 11/4 Material. 215/16 dia. 3 /4 bore, 1/2 T-Bushing. 15 16 Width 1 /4 3 /8 diameter. / bore, / T-Bushing. 3 1 4 Cat. No. 42-035 42-036 2 Width 1 /2 3 /4 1 Cat. No. 42-037 42-038 42-039 Corner Round All 215/16 diameter. 3/4 bore, 1/2 T-Bushing. Wedge Tongue and Groove All 215/16 diameter. 3/4 bore, 1/2 T-Bushing.
Delta Shaper Accessories Male and Female Sash All 2 / 15 16 Drawer Joint diameter. / bore with / T-Bushing. 3 4 1 (continued) 2 Straight All 2 / diameter. / bore, / T-Bushing. Requires use of Stub Spindle. Counterclockwise rotation only. 15 3 16 1 4 2 Horizontal Panel Raising Horizontal Panel Raising For cutting 3/4 material. With 15° shear for optimum cutting both with and across the grain. Use 42-120 Rub Bearing with 41/2 Dia. Cutters and 42-121 Rub Bearing with 6 Dia. Cutter.
Delta Shaper Accessories (continued) Double Sided 8-Cutter Cope and Pattern Set Ball Bearing Rub Collars Includes / and / wide x / tongue and groove cutters. All 215/16 diameter unless otherwise noted. 3/4 bore. For use with 42-122 rub bearing. For cutting 13/8 passage doors and 13/4 entry doors. For use with carbide-tipped cope and pattern cutter sets and horizontal panel raising cutters. 1 1 4 2 5 8 Cat. No. Diameter Bore Use With Cutter and/or Sets 42-120 Cat. No.
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