HP Professional Wood Shaper (Model 43-290C) Part No. 1235200 Dated 8-30-01 Copyright © 2001 Delta Machinery A Pentair Company To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com.
TABLE OF CONTENTS SAFETY INSTRUCTIONS ......................................... 3,4 UNPACKING MACHINE ............................................. 4,5 ASSEMBLY INSTRUCTIONS Attaching Extensions Wing ................................................... 6 Attaching Adjusting Wrench and Bracket .............................. 6 Assembling and Attaching Fence ......................................... 7 Assembling and Changing Spindles .....................................
SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are over- looked or ignored, personal injury to the operator may result.
ADDITIONAL SAFETY RULES FOR WOOD SHAPERS WARNING: DO NOT OPERATE YOUR WOOD SHAPER UNTIL IT IS COMPLETELY ASSEMBLED AND INSTALLED ACCORDING TO THE INSTRUCTIONS. 1. If you are not throughly familiar with the operation of Wood Shapers, obtain advice form your supervisor, instructor or other qualified person. 2. Follow all wiring codes and recommended electrical connections. Make certain that the tool is properly grounded. 3.
Fig. 3 Figure 3 The following shaper parts require assembly. Please be sure all of the listed parts are included before starting assembly. 1. 2. 3. 4. 5. 6. 7. 8. 9. Center Guard and Dust Chute 1/2” and 3/4” Spindles w/collars Tie Rod and Nut Fence Bracket Assembly (2) Adjusting Wrench and Bracket Adjustable Fence Halves (2) Stock Guide Rods (2) Stock Guide Brackets (4) Stock Guide Allen Lock Screws (6) 10. 11. 12. 13. 14. 15.
ASSEMBLY INSTRUCTIONS WARNING: FOR YOUR OWN SAFETY, DO NOT PLUG SHAPER IN OUTLET UNTIL THE TOOL IS COMPLETELY ASSEMBLED AND YOU READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. Attaching Extension Wing to Shaper Table Figure 4 Using supplied hex head screws and washers (A), attach the extension wing (B) to shaper table. Note: Loosely tighten screws until next step is complete. Fig. 4 Figure 5 Using a straight edge (A),check the level of the extension wing (B) with the shaper table (C).
Assembling and Attaching Fence Figure 7 The fence for this shaper can be mounted in two positions. Forward, using the two front fence mount holes (A), or in the back using the two rear fence mount holes (B). Note: The two table inserts (C) have been removed to show the three insert leveling screws (D). Fig. 7 Figure 8 Attach the right and left fence bracket assemblies (A) to the center guard (B).
Assembling and Changing Spindles DISCONNECT TOOL FROM POWER SOURCE. Figure 11 Thread the end of the tie rod with the shorter threads (A) into the spindle bottom (B). Insert tie rod and spindle into the spindle cartridge, making sure the notches in the spindle (C) engage with the pins (D) on the spindle cartridge. Thread nut (E) on the bottom end of tie rod. Fig. 11 Figure 12 Place the special wrench on top spindle flats (A). Tighten tie rod nut (B) with supplied open end wrench. Fig.
Stock Guide Assembly and Positioning Figure 14 Slide two guide brackets (A) onto a guide assembly rod (B). Thread two allen lock screws(C) into threaded holes on guide brackets and hand tighten. Fig. 14 Figure 15 Insert stock guide rod (A) thru hole in fence bracket (B). Thread an allen lock screw (C) into top of fence bracket and tighten with adjusting hex wrench. Fig. 15 Figure 16 Loosen the two allen lock screws (A), slide spring bars (B) under bracket lock screws and over guide rod.
ELECTRICAL CONNECTIONS Power Source A seperate electrical circuit should be used for your tool. This circuit should not be less than #12 wire and should be protected with a 20 amp time lag fuse. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure the electric current is of the same characteristics as indicated on the tool. All line connections should make good contact. Running on low voltage will damage the motor.
Extension Cords Make sure your extension cord is in good condition an is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the tool’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the tool. An undersized cord will cause a drop in line voltage, resulting in loss of power and overheating. Changing Operational Motor Voltage Figure 20 This chart shows correct power input for single phase 110-120 VAC. Fig.
OPERATING CONTROLS AND ADJUSTMENTS Starting and Stopping the Shaper Reversing Spindle Rotation Raising and Lowering Spindle Locking Shaper Spindle Figure 22 To apply power to the machine, turn knob (A) to the right for forward operation, and to the left for reverse operation. Never attempt to reverse the rotation of the spindle while the motor is still running. The spindle can be raised or lowered by unlocking spindle locking lever (C) and turning the handwheel (B).
Fence Controls and Adjustments DISCONNECT TOOL FROM POWER SOURCE. Figure 24 The fence halves (A) should be adjusted so that the opening at the spindle is no more than is required to clear the cutter. To adjust the fence halves, loosen indexable locking levers (B) and slide fence halves to the required position. Tighten locking levers. Fig. 24 Figure 25 Each fence half can be moved independently, forward or backward, depending on the shaping operation.
OPERATIONS Shaping When using the Fence as a Guide The use of the fence is the safest and most satisfactory method of shaping. Most straight work can be shaped using the fence described below. Figure 26 For average work, where a portion of the original edge of the work is not touched by the cutter, both the front and rear fences are in a straight line (Fig. 26). Fig.
ACCESSORIES A complete line of accessories is available form your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. WARNING: Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
PARTS, SERVICE, AND WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of PorterCable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain accessories, parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-463-3582.
