(Model 37-195) (Model 37-275X) PART NO. 909995 - 01-22-03 Copyright © 2003 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
SAFETY GUIDELINES / DEFINITIONS This manual contains information that is important for you to know and understand. This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the symbols to the right. Please read the manual and pay attention to these sections. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
17. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in “OFF” position before plugging in power cord. In the event of a power failure, move switch to the “OFF” position. 18. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is accidentally contacted. 19. CHECK DAMAGED PARTS.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
the plug. No adapter is available or should be used with this machine. If the machine must be re-connected for use on a different type of electric circuit, the reconnection should be made by qualified service personnel; and after re-connection, the machine should comply with all local codes and ordinances. GROUNDED OUTLET BOX CURRENT CARRYING PRONGS I N A L L C A S E S , M A K E C E R TA I N THE RECEPTACLE IN QUESTION IS PROPERLY G R O U N D E D .
JOINTER PARTS 1 2 3 4 5 6 7 8 11 9 12 13 14 15 10 Fig. 4 1. Jointer 9. 12-14mm Open End Wrench 2. Fence Carriage Assembly 10. 8-10mm Open End Wrench 3. Cutterhead Pulley Guard/Carriage Mounting Bracket 11. 8mm Hex Wrench 4. Switch Mounting Bracket 13. 4mm Hex Wrench 5. Cutterhead Guard 14. 3mm Hex Wrench 6. Fence Tilting Handles (2) 15. 2.5mm Hex Wrench 12. 6mm Hex Wrench 7. Fence 8.
20 27 16 21 17 18 22 28 23 29 24 30 25 31 26 32 33 34 35 19 Fig. 5 16. Stand with Pre-Wired Switch 26. #10-16x1/2" Sheet Metal Screw (4) 17. Dust Chute 27. M10 Flat Washer (3) 18. V-Belt 28. 11/32" Flat Washer (1) 19. Pulley 29. M8 Flat Washer (10) 20. M10x1.5x20mm Hex Socket Head Screw (3) 30. M10.2 Lockwasher (3) 21. M8x1.25x55mm Hex Socket Head Screw (4) 31. M8.1 Lockwasher (10) 22. M8x1.25x30mm Hex Socket Head Screw (2) 32. 5/16" Lockwasher (1) 23. M8x1.
ASSEMBLING JOINTER TO STAND 1. The outfeed end (N) Fig. 9, of the jointer must be pointing toward the end of the stand with dust chute opening (B) Fig. 7. B C E 2. Remove three screws (C) Fig. 7, and loosen two screws (D). Then remove back panel (E) from stand by lifting upward. D Fig. 7 F 3. Line up the three holes (F) Fig. 8, on the top of stand with the three threaded holes on the bottom of the jointer base. Using the supplied 8mm hex wrench (G) Fig. 9, fasten the jointer to the stand. Place a M10.
ASSEMBLING BELT AND ALIGNING PULLEYS B 1. Place belt (A) Fig. 11, in groove of cutterhead pulley (B) and motor pulley (C). 2. Make certain the motor pulley (C) Figs. 11 and 12, is properly aligned with cutterhead pulley (B) by placing a straight edge (D) Fig. 12, onto the face of each pulley as shown. A E 3. If an adjustment is needed, the motor pulley can be moved in or out on the motor shaft, or the motor can be shifted by loosening motor mounting screws, two of which are shown at (E) Fig. 11.
ASSEMBLING FENCE CARRIAGE ASSEMBLY A 1. Fasten fence carriage assembly (A) Fig. 15, to cutterhead pulley guard/carriage mounting bracket (C). Align the holes in the fence carriage assembly (A) one of which is shown at (D), with the holes in the pulley guard/carriage mounting bracket (C). Place a M8.1 lockwasher (E), then an M8 flat washer on an M8x1.25x20mm hex socket head screw (B).
ASSEMBLING CUTTERHEAD GUARD C 1. Remove set screw (A) Fig. 20 from cutterhead guard post (F) with the 2.5mm hex wrench. Insert post (F) through hole in the infeed table. NOTE: A spring is supplied in knob assembly (E) that returns the guard (C) over the cutterhead after a cut has been made. Turn knob (E) counter-clockwise to provide tension on the spring before inserting post (F). Make certain the spring engages in the slot of the post.
ASSEMBLING DUST CHUTE The jointer stand has a built-in dust chute (A) Fig. 25. If this machine is to be used with a dust collection system, the supplied dust collector connector (B) Fig. 26, can be fastened to jointer stand (C) with four #10-16x1/2" sheet metal screws (D) as shown. A standard 4" dust collection hose can be attached to dust collector connector. D B A C Fig. 25 Fig. 26 OPERATING CONTROLS AND ADJUSTMENTS STARTING AND STOPPING JOINTER B 1.
LOCKING SWITCH IN THE “OFF” POSITION IMPORTANT: When the tool is not in use, the switch should be locked in the “OFF” position to prevent unauthorized use. Insert the shank of padlock (C) Fig. 33, through the holes in the switch plate to lock the on/off switch trigger (A). C A Fig. 33 INFEED TABLE ADJUSTMENTS 1. To raise or lower the infeed table, loosen table lock handle (A) Fig. 34, located on the rear side of infeed table. A Fig. 34 D 2. Grasp the infeed table raising/lowering handle (B) Fig.
INFEED TABLE POSITIVE STOPS G DISCONNECT MACHINE FROM POWER SOURCE. J Positive stops are provided to limit the height and depth of the infeed table. To adjust the stops, loosen two locknuts (F) and (G) Fig. 37, and turn the two adjusting screws (J) and (K) as required. Then retighten the locknuts (F) and (G). A good suggestion is to set the upper positive stop (J) for your finish or final cut.
F D F E Fig. 41 Fig. 42 5. If the knife is high or low at either end, slightly turn the four screws (D) Fig. 41, in the knife locking bar clockwise to loosen using the wrench (E) supplied. Then adjust the height of the knife by turning the knife raising screws (F) Fig. 42, counterclockwise to lower and clockwise to raise the knife. C A R E M U S T B E TA K E N W H E N HANDLING THE KNIVES, AS THE CUTTING EDGES ARE VERY SHARP. Fig.
ADJUSTING TABLE GIBS “Gibs”’ are provided to take up all play between the mating dovetail ways of the base and the infeed and outfeed tables. The ”gib” for the infeed table is shown at (A) Fig. 46, and the “gib” for the outfeed table is shown at (B) Fig. 47. Proper “gib” adjustment is necessary for the correct functioning of the jointer. The “gibs” were adjusted at the factory and should require no further adjustment. If, however, it becomes necessary to adjust the “gibs”, proceed as follows: 1.
ADJUSTING FENCE POSITIVE STOP NOTE: SWITCH HAS BEEN REMOVED FOR CLARITY OF ILLUSTRATIONS ONLY. The fence on this jointer is equipped with positive stops that allow you to rapidly tilt the fence to the 90 and 45 degree angle to the table in the inward or outward position. To check and adjust the positive stops, proceed as follows: DISCONNECT MACHINE FROM POWER SOURCE. Fig. 50 C 1. Position the fence at 90 degrees to the table. Make certain flip stop (G) Fig.
REMOVING, REPLACING, AND RESETTING KNIVES B If the knives are removed from the cutterhead for replacement or sharpening, care must be used in removing, replacing, and resetting them. A DISCONNECT MACHINE FROM POWER SOURCE. 1. Move the fence to the rear and remove the cutterhead guard. B E E X T R E M E LY C A R E F U L T H AT YOUR HANDS DO NOT COME IN CONTACT WITH THE KNIVES. THE KNIVES ARE VERY SHARP. Fig. 54 E 2. Using wrench (A) Fig.
13. Rotate the cutterhead by hand until the knife is at its highest point at each end of the cutterhead. To raise the knife, use wrench (E) Fig. 58, and turn raising screw clockwise until the knife just touches the straight edge (J) on each end and center of the cutterhead when the knife is at its highest point. When you are certain the knife is adjusted properly, tighten the four locking screws (B) by turning them counterclockwise. J B E 14. Adjust the remaining two knives in the same manner.
SURFACING Surfacing is identical to the jointing operation except for the position of the workpiece. For surfacing, the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence, as shown in Fig. 63.
SURFACING WARPED PIECES If the wood to be surfaced is dished or warped, take light cuts until the surface is flat. Avoid forcing such material down against the table; excessive pressure will spring it while passing the knives, and it will spring back and remain curved after the cut is completed. SURFACING SHORT OR THIN WORK WHEN SURFACING SHORT OR THIN PIECES, ALWAYS USE PUSH BLOCKS TO MINIMIZE ALL DANGER TO THE HANDS. Fig. 66, illustrates using the Delta Push Blocks properly.
1/2" SQUARES CUT OFF HERE TO PUSH 1/2" WOOD CUT OFF HERE TO PUSH 1/4" WOOD NOTCH TO HELP PREVENT HAND FROM SLIPPING MAKE FROM 1/2" OR 3/4" WOOD OR THICKNESS LESS THAN WIDTH OF MAT’L. TO BE CUT PUSH STICK CONSTRUCTING A PUSH STICK Narrow pieces of stock that are close to 10 inch minimum length should be handled with a push stick and push block. The Fig. below is a pattern for a push stick.
ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. Since accessories other than those offered by Delta have not been tested with this product, use of such accessories could be hazardous. For safest operation, only Delta recommended accessories should be used with this product.
PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro