(Models 28-241 & 28-299A) 426-02-651-0049 - 06-24-02 Copyright © 2002 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
GENERAL SAFETY RULES Woodworking can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
ADDITIONAL SAFETY RULES FOR BAND SAWS WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. DO NOT OPERATE THIS MACHINE UNTIL it is assembled and installed according to the instructions. 15. TURN THE MACHINE “OFF” to back out of an uncompleted or jammed cut. 2. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not familiar with the operation of this tool. 17.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
EXTENSION CORDS MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Ampere Rating Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine.
ASSEMBLY STAND The stand is shipped top-down in the shipping container with the motor mounted to the inside top of the stand. The on/off switch is wired to the end of the power cord. To make the motor operational, do the following: B D 1. Remove the stand (A) Fig. 4 from the shipping container. NOTE: Set the stand on several blocks of wood to raise the stand off the floor. 2. Take the panel (B) Fig. 4 off of the stand (A) by removing two screws (C) and loosening the two other screws (D).
ATTACHING BAND SAW TO THE STAND CAUTION: The band saw is very heavy. Use a helper when attaching the saw to the stand. Attach the band saw to the stand by using the four holes provided (two of which are shown at (A) Fig. 8). Place one 5/16-18 x 1-3/4" hex head screw with a 5/16" flat washer through each hole in the bottom of the band saw and the top of the stand. Thread a 5/16" flange nut on screw and tighten securely. A A B Fig. 8 ATTACHING AND ALIGNING V-BELT, ADJUSTING BELT TENSION A D 1.
F E E Fig. 15 Fig. 14 5. Use the two nuts and lockwashers (E) Fig. 14, removed in STEP 3, to fasten the switch box to the bandsaw arm (Fig. 14). 6. Remove the screw (F) and cable clamp (E) Fig. 15 from the lower arm of the band saw. 7. Insert the switch cord and power cord (F) Fig. 16 into the clamp (E) (removed in STEP 6), and fasten to the bandsaw. 8. Push connector end of switch cord through the plastic bushing (G) Fig 16A. and plug it into the motor cord.
TILTING THE TABLE 1. The table on the band saw can be tilted 45 degrees to the right and 10 degrees to the left. To tilt the table to the right, loosen the two locking knobs (A) Fig. 20, tilt the table to the desired angle as shown on the scale (D) Figs. 20 and 21, and tighten two locking knobs (A). D 2. To tilt the table (C) Fig. 21 to the left, loosen the two locking knobs (A) Fig. 20, and tilt the table to the right until access to the table stop (A) Fig. 21 is gained. Remove the table stop (A) Fig.
A B C Fig. 25 Fig. 24 TRACKING THE BLADE CAUTION: DISCONNECT TOOL FROM POWER SOURCE. IMPORTANT: Before tracking the blade, make sure that the blade guides and blade support bearings are clear of the blade. After applying tension to the blade, rotate the wheels slowly forward by hand and observe the blade’s movement. The blade (A) Fig. 24 should travel in the center of the upper tire. If the blade creeps toward the front edge, loosen the wing nut (B) Fig. 25, and tighten the thumb screw (C).
C F B G H A E D C B B A A Fig. 27 Fig. 28 B ADJUSTING LOWER BLADE GUIDES AND BLADE SUPPORT BEARING B A A Adjust the lower blade guides and blade support bearing after the the upper guides and bearing have been adjusted. 1. DISCONNECT TOOL FROM POWER SOURCE. E 2. Adjust the front edge of the guide blocks (B) Fig. 27 so that they are just behind the “gullets” of the saw teeth. Turn the knurled knob (C) Fig. 29 to make this adjustment. Check the support bearing (E) Fig. 28.
BAND SAW BLADES A bandsaw blade is a delicate piece of steel that is subjected to a great deal of stress. Proper blade care results in optimal performance. Always use blades of the proper thickness, width, and temper to correspond to the workpiece. Use the widest blade possible. Narrow blades should be reserved for small, abrupt curves and delicate work. When pressure is required to push a workpiece through the blade, either file and set the blade, or replace it.
ACCESSORIES A complete line of accessories is available from your Delta Supplier, Porter-Cable • Delta Factory Service Centers, and Delta Authorized Service Stations. Please visit our Web Site www.deltamachinery.com for a catalog or for the name of your nearest supplier. WARNING: Since accessories, other than those offered by Delta, have not been tested with this product, use of such accessories could be hazardous. For safest operation,only Delta recommended accessories should be used with this product.
PARTS, SERVICE OR WARRANTY ASSISTANCE All Delta Machines and accessories are manufactured to high quality standards and are serviced by a network of Porter-Cable • Delta Factory Service Centers and Delta Authorized Service Stations. To obtain additional information regarding your Delta quality product or to obtain parts, service, warranty assistance, or the location of the nearest service outlet, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200 CALIFORNIA Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554 San Leandro