(Model 23-725) PART NO. 900804 - 06-10-05 Copyright © 2005 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 2.
ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS PERSONAL INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. CLEAN THE MACHINE thoroughly when processing different types of workpieces (wood, steel, or aluminum). Combining wood and metal dust can create an explosion or fire hazard. DO NOT GRIND OR POLISH MAGNESIUM. Fire will result. 17. NEVER GRIND NEAR FLAMMABLE GAS OR LIQUIDS. Sparks can create a fire or an explosion. 18.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3-prong grounding type plugs and matching receptacle which will accept the machine’s plug.
EXTENSION CORDS MINIMUM GAUGE EXTENSION CORD RECOMMENDED SIZES FOR USE WITH STATIONARY ELECTRIC MACHINES Use proper extension cords. Make sure your extension cord is in good condition and is a 3-wire extension cord which has a 3-prong grounding type plug and matching receptacle which will accept the machine’s plug. When using an extension cord, be sure to use one heavy enough to carry the current of the machine.
CARTON CONTENTS A E B C J I G D H F Fig.
HARDWARE ILLUSTRATION Fig. 2 illustrates the hardware components of the grinder. ACTUAL SIZE M10 x 1.50 x 30 M10 M8 x 1.25 x 18 M8 M8 x 1.25 x 15 M6 M6 x 1.0 M8 x 1.25 x 10 M6 x 1.0 x 15 M6 x 1.0 x 18 Fig. 2 UNPACKING AND CLEANING Carefully unpack the machine and all loose items from the shipping container(s). Remove the protective coating from all unpainted surfaces.
FOR YOUR OWN SAFETY, DO NOT CONNECT THE TOOL TO THE POWER SOURCE UNTIL THE MACHINE IS COMPLETELY ASSEMBLED AND YOU HAVE READ AND UNDERSTAND THE ENTIRE INSTRUCTION MANUAL. ASSEMBLING TOOL RESTS J DISCONNECT MACHINE FROM POWER SOURCE. F 1. The tool rest arms (F) Fig. 3, are universal and can be attached to either side of the grinder. Assemble adjustable tool rest (J) Fig. 3, to left side of tool rest arm (F) Fig. 3, as shown, and fasten with one bolt (1) Fig. 2, and one washer (7) Fig. 2, as shown.
D D C C Fig. 6 Fig. 7 ASSEMBLING EYE SHIELDS DISCONNECT MACHINE FROM POWER SOURCE. Your grinder is supplied with two eye shields for operator protection. NOTE: ALWAYS WEAR EYE PROTECTION. To assemble the eye shields, proceed as follows: 1. Assemble long end of eye shield mounting rod (D) Fig. 1, to the side of each wheel guard using the eye shield rod bracket (E) Fig. 1, and screw (3) Fig. 2, and washer (8) Fig. 2.
FLEXIBLE LAMP The flexible lamp operates independently of the grinder. To turn the lamp on and off, rotate switch (A) Fig. 17. A To reduce the risk of fire, use 40 watt or less, 120 volt, reflector track type light bulb (not supplied). A standard household light bulb should not be used. The reflector track type light bulb should not extend below the lampshade. Fig. 17 OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS STARTING AND STOPPING GRINDER 1. The on/off switch (A) Fig.
DRESSING A GRINDING WHEEL When dressing a grinding wheel, use a suitable silicone carbide stick type dresser or the wheel dresser wrench provided with the grinder, as shown in Fig. 19. Bring the dresser forward on the tool rest until it just touches the high point on the face of the wheel and dress the wheel by moving the dresser back and forth. Repeat this operation until the face of the grinding wheel is clean and the corners of the wheels are square. Fig.
DUST PORT There is one dust port located on the rear of each grinding wheel cover; this dust port enables the user to attach a dust collection system to the grinder. Fig. 22. WHEN USING A DUST COLLECTION SYSTEM WITH THIS METAL GRINDING TOOL, BE SURE THE DUST COLLECTOR IS DESIGNED TO ACCEPT HOT METAL SHAVINGS. MACHINE USE IMPORTANT: KEEP SPARK GUARDS AND EYE SHIELDS IN PLACE AT ALL TIMES. Fig. 22 Figures 23, 24, and 25, illustrate several typical operations that can be accomplished using the grinder.
TROUBLESHOOTING For assistance with your machine, visit our website at www.deltamachinery.com for a list of service centers or call the DELTA Machinery help line at 1-800-223-7278 (In Canada call 1-800-463-3582). MAINTENANCE KEEP MACHINE CLEAN LUBRICATION Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.
WARRANTY Two Year Limited New Product Warranty Delta will repair or replace, at its expense and at its option, any new Delta machine, machine part, or machine accessory which in normal use has proven to be defective in workmanship or material, provided that the customer returns the product prepaid to a Delta factory service center or authorized service station with proof of purchase of the product within two years and provides Delta with reasonable opportunity to verify the alleged defect by inspection.
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Phoenix 85013-2906 4501 N. 7th Ave.