(Model 22-610, Three Phase) PART NO. 428-08-651-0001 06-15-05 Copyright © 2005 Delta Machinery To learn more about DELTA MACHINERY visit our website at: www.deltamachinery.com. For Parts, Service, Warranty or other Assistance, please call 1-800-223-7278 (In Canada call 1-800-463-3582).
TABLE OF CONTENTS IMPORTANT SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 SAFETY GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 GENERAL SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY GUIDELINES - DEFINITIONS It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information. Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
GENERAL SAFETY RULES READ AND UNDERSTAND ALL WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING THIS EQUIPMENT. Failure to follow all instructions listed below, may result in electric shock, fire, and/or serious personal injury or property damage. IMPORTANT SAFETY INSTRUCTIONS 1. FOR YOUR OWN SAFETY, READ THE INSTRUCTION MANUAL BEFORE OPERATING THE MACHINE. Learning the machine’s application, limitations, and specific hazards will greatly minimize the possibility of accidents and injury. 14. 2.
ADDITIONAL SPECIFIC SAFETY RULES FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS INJURY. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the instructions. A machine incorrectly assembled can cause serious injury. OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly familiar with the operation of this machine. Knowledge is safety.
POWER CONNECTIONS A separate electrical circuit should be used for your machines. This circuit should not be less than #12 wire and should be protected with a 20 Amp time lag fuse. If an extension cord is used, use only 3-wire extension cords which have 3prong grounding type plugs and matching receptacle which will accept the machine’s plug.
CARTON CONTENTS The 22-610 planer is shipped complete in one container mounted to a shipping skid. Remove the wooden crate from around the machine. The planer is shipped with the motor, motor pulleys and belts assembled to the machine. Fig. 2, illustrates the loose items supplied with the machine. 1. Planer 2. Cutterhead guard. 3. Dust chute 4. Knife guage 5. Open end wrenches 6. Hex wrenches 7.
ASSEMBLY ASSEMBLY TOOLS REQUIRED * Open end wrenches (supplied) * Hex wrenches (supplied) * Flat screwdriver (not supplied) ASSEMBLY TIME ESTIMATE - 2-3 hours UNLOADING AND POSITIONING MACHINE This machine should be unloaded using a crane and slings around and under the table on both sides, as shown in Fig. 2. Lift the machine slowly, making sure it is well balanced, and lower it carefully. Using rollers or a similar hauling device, push the machine to the desired working site.
To connect power to your machine, proceed as follows for either 200-230/460 volts, three phase operation. 1. Remove the four screws, one of which is shown at (A) Fig. 4, and remove cover (B). 2. Insert power line through entrance hole (E) and connect the three power lines to terminals L1, L2 and L3 (shown at C). The green ground wire should be connected to the ground terminal (J). A B 3. Replace cover (B) Fig. 4. Fig.
OPERATION OPERATIONAL CONTROLS AND ADJUSTMENTS STARTING AND STOPPING THE PLANER The machine is started by pressing the green (shrouded) "ON" button (A) and stopped by pressing the red (mushroom type) "OFF" button (B), as shown in Fig. 8. B TABLE RAISING AND LOWERING CONTROLS A Fig.
To change feed roll speeds, make sure the feed roll engagement lever (A) Fig. 12, is disengaged (in the down position) and open the left side door of the machine. When the belt (C) is on the smallest step of the motor pulley (D) and the largest step of the gearbox pulley (E), the feed roll speed will be 25 feet per minute. When the belt (C) is on the largest step of the motor pulley (D) and the smallest step of the gearbox pulley (E), the feed roll speed will be 46 feet per minute.
CHECKING AND ADJUSTING BELT TENSION A DRIVE BELT TENSION: Proper drive belt tension is obtained when there is zero deflection, using light finger pressure, on drive belts (A) Fig. 16, midway between pulleys. If an adjustment is necessary, push down on lever (B) Fig. 16, to disenguage feed roller. Loosen jam nut (C) Fig. 17, located on top of motor (D) and turn adjustment stud (E) right or left as needed until proper drive belt tension is obtained. Tighten jam nut (C) after adjustment is made.
CHECKING, ADJUSTING AND REPLACING KNIVES 1. When checking, adjusting or replacing the cutterhead knives on the planer, proceed as follows: A. E DISCONNECT MACHINE FROM POWER SOURCE B C B. Remove the top cover of the planer exposing the cutterhead. A C. Check all four knives for proper setting using the knife guage (A), as shown in Fig. 20.
LEVELING THE TABLE The table must be parallel to the cutterhead knives. To check and adjust, proceed as follows: B 1. DISCONNECT MACHINE FROM POWER SOURCE A 2. Remove the four screws that attach the top cover to the planer and carefully remove the top cover. C 3. Place a straight edge (A) Fig. 21, on the ground surfaces (B) of the planer, as shown. 4. Place the guage block (C) Fig.
CHECKING AND ADJUSTING BED ROLL HEIGHT The height of the bed rolls (A) and (E) Fig. 23A, should be set between .002" and .004" above the table surface, with the bed rolls at their lowest position. To check the infeed bed roller height setting, proceed as follows: A C 1. DISCONNECT MACHINE FROM POWER SOURCE D 2. Turn height adjustment knob (B), counterclockwise as far as it will go. E B Fig. 23A 3. Place a straight edge (C), across the infeed and outfeed rollers on the left side of the table as shown.
ADJUSTING PRESSURE BAR A IMPORTANT: THE PRESSURE BAR IS SET AT THE FACTORY AND SHOULD NOT NEED ASJUSTMENT. BUT WHEN KNIVES ARE SHARPENED OR REPLACED THE PRESSURE BAR SETTING SHOULD BE CHECKED AND ADJUSTED IF NECESSARY. The pressure bar is located directly behind the cutterhead and rides on the planed surface of the stock, pressing the stock down on the table. If the stock does not feed, the pressure bar is set too low. If the stock has chatter marks, the pressure bar is set too high.
ADJUSTING THE CHIPBREAKER The chipbreaker is located on the top of the planer and extends down around the front of the cutterhead. The chip-breaker segments raise as stock is fed through and "break or curl" the chips the same as the plane iron cap on a hand plane. The bottom of the chipbreaker must be parallel to the knives and set .040" below the cutting circle. To check and adjust the chipbreaker, proceed as follows: C B 1. DISCONNECT MACHINE FROM POWER SOURCE A 2.
C C ADJUSTING SPRING TENSION ON FEED ROLLERS B B The outfeed roll (A) Fig. 33, and infeed roll (not visible) are those parts of your planer that feed the stock while it is being planed. The feed rolls are under spring tension and this tension must be sufficient to feed the stock uniformly through the planer without slipping but should not be too tight that it causes damage to the board. The tension should be equal at both ends of each roll.
ADJUSTING CHIP DEFLECTOR C 1. DISCONNECT MACHINE FROM POWER SOURCE 2. Remove the cutterhead guard. A 3. The edge (C) of the chip deflector (A) Fig. 38, should be adjusted so it is a minimum of .040" and a maximum of .080" away from the cutting circle. Place a feeler gauge between the knife and the edge of the chip deflector as shown in Fig. 38. If an adjustment is necessary, loosen three screws (B) and move chip deflector.
MACHINE USE When using your machine, follow these few simple steps for achieving the best results. 1. True Up One Face – Feed one face of the board over a jointer, making thin cuts with each pass, until the entire surface is flat. 2. Plane to Thickness – Place the side you planed in STEP 1 face down and feed the board through the planer. Plane until this side is flat, then plane both sides of the board until you are satisfied with the thickness. Make thin cuts, and alternate sides with each pass.
KEEP MACHINE CLEAN SURFACE LUBRICATION Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material. Apply household floor paste wax to the machine table and extension table or other work surface weekly.
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PORTER-CABLE • DELTA SERVICE CENTERS (CENTROS DE SERVICIO DE PORTER-CABLE • DELTA) Parts and Repair Service for Porter-Cable • Delta Machinery are Available at These Locations (Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable • Delta) ARIZONA Phoenix 85013-2906 4501 N. 7th Ave.