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Summary of content (141 pages)

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Preface Firmware Version 1.07 Thank you for choosing DELTA’s high-performance VFD-D D Series. The VFD-DD Series is manufactured with high-quality components and materials and incorporate the latest microprocessor technology available. This manual is to be used for the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drive. To guarantee safe operation of the equipment, read the following safety guidelines before connecting power to the AC motor drive.
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; Do NOT connect AC main power directly to the drive’s output terminals U/T1, V/T2 and W/T3. ; DO NOT use Hi-pot test for internal components. The semi-conductor used in the AC motor drive is easily damaged by high-pressure. ; A charge may still remain in the main circuit terminals with hazardous voltages, even when motor has come to stop. ; Only the qualified technicians are allowed to install, wire and maintain AC motor drive.
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without prior notice. Please contact your local distributors or visit our website to download the most updated version at http://www.delta.com.tw/industrialautomation/. The AC motor drive may also be called as “drive”, all drive mentioned in this manual refers to the AC motor drive.
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Table of Content Chapter 1 Introduction 1-1 Receiving and Inspection .................................................................................................... 1 - 2 1-2 Preparation for Installation and Wiring ............................................................................... 1 - 4 1-3 Dimensions ....................................................................................................................... 1 - 6 Chapter 2 Wiring 2-1 Wiring Diagram .............................
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Group 04: Door Open Parameters .................................................................................. 4 - 4 2 Group 05: Door Close Parameter.................................................................................... 4 -46 Group 06: Protection and Special Parameters................................................................. 4 -51 Group 07: Control Parameters ........................................................................................
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Chapter 1 Introduction |DD Series Chapter 1 Introduction 1-1 Receiving and Inspection 1-2 Preparation for Installation and Wiring 1-3 Dimensions The AC motor drive should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the AC motor drive should be stored properly when it is not to be used for an extended period of time. Storage conditions are: ; Store in a clean and dry location free from direct sunlight or corrosive fumes.
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Chapter 1 Introduction |DD Series 1-1 Receiving and Inspection This VFD-VL AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC motor drive, please check for the following: ; Check to make sure that the package includes an AC motor drive, the User Manual/Quick Start and CD. ; Inspect the unit to assure it was not damaged during shipment.
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Chapter 1 Introduction |DD Series Explanation for Series Number 02DD21A0 T 0 33 230V 1-PHASE 0.25HP(0.
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Chapter 1 Introduction |DD Series 1-2 Preparation for Installation and Wiring Install the AC motor drive in an environment with the following conditions: Operation Air Temperature: -10 ~ +45°C (14 ~ 113°F) Relative Humidity: <90%, no condensation allowed Atmosphere pressure: 86 ~ 106 kPa Installation Site Altitude: Vibration: Storage Transportation <20Hz: 9.80 m/s2 (1G) max 20 ~ 50Hz: 5.88 m/s2 (0.
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Chapter 1 Introduction |DD Series CAUTION! 1. 2. 3. 4. Mount the AC motor drive vertically on a flat vertical surface by using bolts or screws. Other directions are not allowed. The AC motor drive will generate heat during operation. Allow sufficient space around the unit for heat dissipation. When the AC motor drive is installed in a confined space (e.g. cabinet), the surrounding temperature must be with good ventilation. DO NOT install the AC motor drive in a space with bad ventilation.
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Chapter 1 Introduction |DD Series 1-3 Dimension VFD002DD21A; VFD002DDDD21AB; VFD002DD21C; VFD002DD21CB; VFD004DD21A; VFD004DD21AB; VFD004DD21C; VFD004DD21CB; VFD002DD21E; VFD004DD21E; Unit: mm [inch] W 215.0 [8.46] W1 204.0 [8.03] W2 204.0 [8.03] H 170.0 [6.69] H1 138.5 [5.45] H2 15.0 [0.59] Dimensions for Motor ECMD-B9120GMS 1-6 H3 15.1 [0.59] H4 15.5 [0.61] D 55.0 [2.17] D1 8.5 [0.34] Φ1 5.0 [0.20] Φ2 7.0 [0.
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Chapter 1 Introduction |DD Series ECMD-B9160GMS 1-7
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Chapter 2 Wiring|DD Series Chapter 2 Wiring After removing the front cover, examine if the power and control terminals are clearly noted. Please read following precautions before wiring. ; Make sure that power is only applied to the R/L1, S/L2, T/L3 terminals. Failure to comply may result in damage to the equipments. The voltage and current should lie within the range as indicated on the nameplate (Chapter 1-1).
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Chapter 2 WiringDD Series 2-1 Wiring Diagram When wiring for an AC motor drive, user needs to connect wires to two sections, main circuit and control circuit.
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Chapter 2 Wiring|DD Series Wiring/Terminals Setting Used with internal power (+24Vdc) Used with external power MI1 MI1 MI2 ~ MI2 ~ MI5 MI5 COM + +24V COM External +24V power +24V COM CAUTION! ; The wiring of main circuit and control circuit should be separated to prevent erroneous actions. ; Please use shield wire for the control wiring and not to expose the peeled-off net in front of the terminal.
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Chapter 2 Wiring|DD Series ; Damaged insulation of wiring may cause personal injury or damage to circuits/equipment if it comes in contact with high voltage. ; The AC motor drive, motor and wiring may cause interference. To prevent the equipment damage, please take care of the erroneous actions of the surrounding sensors and the equipment. ; The AC drive output terminals U/T1, V/T2, and W/T3 should connect to the motor terminals U/T1, V/T2, and W/T3 respectively.
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Chapter 2 Wiring|DD Series 2-2 Main Circuit Terminal Main Circuit Terminal L1 L2 L1 L2 U/T1 V/T2 E W/T3 Mo tor IM/PM E Wire Gauge 14-12 AWG. (2.075-3.332mm2) Torque Wire Type 5.2kgf-cm (4.5in-lbf) Stranded copper only，75℃ Terminal Symbol L1, L2 Explanation of Terminal Functions AC line input terminals U/T1, V/T2, W/T3 AC drive output terminals for connecting 3-phase induction motor E Earth connection, please comply with local regulations.
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Chapter 2 Wiring|DD Series (Resistance-Capacitance), unless approved by Delta. ; DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of AC motor drives. ; Use a well-insulated motor, suitable for inverter operation.
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Chapter 2 WiringDD Series 2-3 Control Circuit Terminal DCM COM 24V OD Terminal Symbol CD MI5 MI4 MI3 MI2 MI1 MCM MO3 MO2 MO1 RC2 RA2 RB2 RC1 RA1 RB1 Torque Wire Gauge 5 kgf-com (6.9 in-lbf) 18-12 AWG (0.8107-3.332mm2) Terminal Function Factory Setting (NPN Mode) OD Door Open to Stop OD-DCM: ON: Open ; OFF: Decelerate to stop CD Door Close to Stop CD-DCM: ON: Close; OFF: Decelerate to stop MI1 Multi-function Input 1 MI2 Multi-function Input 2 MI3 Multi-function Input 3 Refer to Pr.
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Chapter 2 Wiring|DD Series Digital Inputs (CD, OD, MI1~MI5, COM) ; When using contacts or switches to control the digital inputs, please use high quality components to avoid contact bounce. Digital Outputs (MO1, MO2, MO3, MCM) ; Make sure to connect the digital outputs to the right polarity, see wiring diagrams. ; When connecting a relay to the digital outputs, connect a surge absorber or fly-back diode across the coil and check the polarity.
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Chapter 3 Keypad and Startup |DD Series Chapter 3 Keypad and Start-up 3-1 Operation Method 3-2 Keypad Descriptions ; Make sure that the wiring is correct. In particular, check that the output terminals U/T1, V/T2, W/T3 are NOT connected to power and that the drive is well grounded. ; Verify that no other equipment is connected to the AC motor ; Do NOT operate the AC motor drive with humid hands. ; Verify that there are no short-circuits between terminals and from terminals to ground or mains power.
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Chapter 3 Keypad and Startup |DD Series 3-1 Operation Method The factory setting of VFD-DD series AC motor drive’s operation method is set to external terminal control. But it is just one of the operation methods. The operation method can be via communication, control terminals settings or optional digital keypad. Please choose a suitable method depending on application and operation rule.
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Chapter 3 Keypad and Startup |DD Series 3-2 Keypad Descriptions Descriptions of Digital Keypad Outlook Door Close Door Close Complete Fault Indicate Door Open Door Open Complete LED Disp lay Di spla ys output frequency, cu rren t, al l para me ter sett ing s an d fau lt co nten t UP/DOWN Key Select and change parameters Ent er Ke y Pro gram/Fu nctio n To read o r mod ify d ri ve's para meters Displ ay AC d ri ve 's status an d se tting LED Indi cates STOP/RESET Key To stop s and resets th e pa
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Chapter 4 Parameter Settings|DD Series Chapter 4 Parameter Settings 4-1 Summary of Parameter Settings 4-2 Summary of Detailed Parameter Settings The VFD-DD parameters are divided into 12 groups by property for easy setting. Most of the parameter settings can be done before start-up and readjustment of the parameter will not be needed.
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Chapter 4 Parameter Settings|DD Series 4-1 Summary of Parameter Settings 00 System Parameters Explanation Settings Factory Setting VF VFP SVC FOC FOC Parameter : This parameter can be set during operation. Read ○ ○ ○ ○ Identity Code of AC motor 0: 200w 2: 400w only drive Read ○ ○ ○ ○ 00.01 Rated Current Display of 0: 1.50A 2: 2.50A only AC motor drive 0: No function 0 ○ ○ ○ ○ 00.02 Parameter Reset 1: Parameters locked 8: Keypad locked 10: All parameters are reset to factory setting (33.
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Parameter 00.05 Explanation Software version 00.06 Password Input 00.07 Password Set 00.08 Control Method 00.09 Door Control Mode 00.10 Output Direction 00.11 Carrier Frequency Selection 00.12 Auto Voltage Regulation (AVR) Function 00.13 Source of the Master Frequency Command 00.14 Demo Mode 00.15 Frequency Testing Command Settings Factory Setting Read only(Different versions will display #.
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Chapter 4 Parameter Settings|DD Series 01 Motor Parameters 01.00 01.01 01.02 01.03 01.04 01.05 01.06 01.07 01.08 01.09 01.10 01.11 01.12 01.13 01.14 01.15 Explanation Settings Factory Setting VF VFP SVC FOC FOC Parameter : This parameter can be set during operation. 0: No function 0 1: Auto-tuning for PM motor parameters (brake locked) 2: Auto-tuning for PG offset angle without load (Pr.01.09) 3: Auto-tuning for PG offset angle with load (Pr.01.09) (20~120%)*00.01 Amps 1.
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Parameter Explanation 01.22 Slip Compensation Time Constant Settings 0.001~10.000sec 01.23 Torque Compensation Gain 00～10 0.00～10.00 01.24 Slip Compensation Gain 01.25 Slip Deviation Level 00~1000% (0:Disable) 01.26 Detection Time of Slip Deviation 0.0~10.0sec 01.27 Over Slip Treatment 0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and coast to stop 00~10000 (0:Disable) 01.28 Hunting Gain Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series 0.
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Chapter 4 Parameter Settings|DD Series 02 Input/Output Parameters Explanation Settings Factory Setting VF VFP SVC FOC FOC Parameter : This parameter can be set during operation. 0 ○ ○ ○ ○ ○ 02.01 0: 2-wire mode 1 (when power is on, operation begins) 1: 2-wire mode 1 (when power is on, no operation) 2: 2-wire mode 2 (when power is on, operation begins) 3: 2-wire mode 2 (when power is on, no operation) Multi-Function Input 1 (MI1) 0: No function 14 ○ ○ ○ ○ ○ 02.
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Parameter Explanation Settings Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series 02.09 Multi-function Output (Relay2) 1: AC drive in operation 17 ○ ○ ○ ○ ○ 02.10 Multi-function Output (MO1) 2: Zero speed frequency signal (including STOP) 0 ○ ○ ○ ○ ○ 02.11 Multi-function Output (MO2) 3: AC drive ready 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 02.12 Multi-function Output (MO3) (Communication) 4: Low voltage warning(Lv) 5: Fault indication ○ ○ ○ ○ ○ 6: Overhead warning (Pr.06.
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Chapter 4 Parameter Settings|DD Series 4-8
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Chapter 4 Parameter Settings|DD Series 03 Feedback Parameters This parameter can be set during Parameter Explanation Settings Factory Setting 7 Encoder (PG) Signal Type 0: No function 1: ABZ 7: PWM pulse 1~25000 256 03.01 Encoder pulse 1 03.
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Chapter 4 Parameter Settings|DD Series 04 Door Open Parameters Explanation Settings 04.00 Door Open by Initial Speed 0.00~120.0Hz 0~65535 (Unit: pulses number) 04.01 Door Open Distance by Initial Speed 0~20.0s 04.02 Door Open Time by Initial Speed 0.00~120.0Hz 04.03 Door Open High Speed 1 Factory Setting VF VFP SVC FOC FOC Parameter This parameter can be set during operation. 2.00 ○ ○ ○ ○ ○ 300 ○ ○ ○ ○ ○ 1.0 ○ ○ ○ ○ ○ 15.00 ○ ○ ○ ○ ○ 04.04 Door Open by Final Speed Begins 0.0~100.
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Parameter 04.25 Explanation Current Level when unable to open the door Settings 0.0~150.0% (rated motor current) 0.
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Chapter 4 Parameter Settings|DD Series 05 Door Close Parameters Explanation Settings 05.00 Door Close Initial Speed 0.00~120.0Hz 05.01 Door Close Distance by Initial Speed 0~65535 (Unit: pulses number) 05.02 Door Close Time by Initial 0~20.0s Speed 05.03 Door Close High Speed 1 0.00~120.0Hz Factory Setting VF VFP SVC FOC FOC Parameter This parameter can be set during operation. 2.00 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 15.00 ○ ○ ○ ○ ○ 05.04 Door Close by Final Speed 0.0~100.
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Parameter Explanation 05.24 Door Close DC Brake Starting Frequency 05.25 Door Re-open Current Level 1 05.26 Door Re-open Current Level 1 for Acceleration Area Settings Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series 0.00~120.00Hz 0.00 ○ ○ ○ ○ 0.0~150.0% (AC drive’s rated current) 100.0 ○ ○ ○ ○ ○ 100~200% (100% is Pr.05.25 setting) 0.0~150.0%(Drive’s rated current) 05.27 Door Re-open Current Level 1 for Low Speed Area 0.0~150.0%(Drive’s rated current) 05.
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Chapter 4 Parameter Settings|DD Series 06 Protection and Special Parameters Parameter Explanation Settings Factory Setting VF VFP SVC FOC FOC This parameter can be set during operation. 06.00 Software Braking Level 350.0~450.0Vdc 06.01 ED Setting of Brake Resistor 0~100% 50 ○ ○ ○ ○ ○ 06.02 Current Boundary 0～250% 200 ○ ○ 06.03 Forward Motor Torque Limit 0～250% 0～250% 06.04 Forward Regenerative Torque Limit 06.05 Reverse Motor Torque Limit 0～250% 200 ○ ○ 200 ○ ○ 200 ○ ○ 06.
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Parameter Explanation 06.11 Position Control Mode 06.12 Stall Current Level of Position Mode Settings Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series Bit6=0 OD and CD signal are input at the same time, but without reaction. Bit6=1 OD and CD signal are input at the same time and with door opening Bit7=0 When the running signal come from an external terminal. Pressing OD and CD buttons to return to running status is not supported when the drive is stopped.
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Parameter Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series 6: Over-current at stop (ocS) 0 ○ ○ ○ ○ ○ 7: Over voltage during acceleration (ovA) 8 Over voltage during deceleration (ovd) 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 11: Low voltage during acceleration (LvA) 12: Low voltage during deceleration (Lvd) 13: Low voltage during steady speed (Lvn) 14:Low voltage at stop (LvS) 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 0 ○ ○ ○ ○ ○ 15:Phase loss protection (P
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Parameter Factory Setting VF VFP SVC FOC FOC Chapter 4 Parameter Settings|DD Series 52:Password error (PcodE) 0 ○ ○ ○ ○ ○ 53:Software error (ccodE) 0 ○ ○ ○ ○ ○ 54:Communication time-out (cE1) 0 ○ ○ ○ ○ ○ 55: Communication time-out (cE2) 0 ○ ○ ○ ○ ○ 56: Communication time-out (cE3) 0 ○ ○ ○ ○ ○ 57: Communication time-out (cE4) 0 ○ ○ ○ ○ ○ 58 Communication time-out (cE10) 0 ○ ○ ○ ○ ○ 59:PU time-out (cP10) 0 ○ ○ ○ ○ ○ 60: Brake chopper error (bF) 0 ○ ○ ○ ○ ○ 61~67: Reserved 0 ○
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Chapter 4 Parameter Settings|DD Series 07 Control Parameters Explanation Settings Factory Setting VF VFP SVC FOC FOC Parameter This parameter can be set during operation. 1.5 ○ ○ ○ ○ ○ 07.00 ASR (Auto Speed Regulation) Control (P) of Zero Speed 0.0~500.0% 07.01 ASR (Auto Speed Regulation) Control (I) of Zero Speed 0.000~10.000sec 07.02 ASR (Auto Speed Regulation) Control (P) 1 0.0~500.0% 07.03 ASR (Auto Speed Regulation) Control (I) 1 0.000~10.000sec 07.
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Chapter 4 Parameter Settings|DD Series 08 Multi-step Speed Parameter Explanation Settings Factory Setting VF VFP SVC FOC FOC Parameter This parameter can be set during operation. 0.00~120.00Hz 0.00 ○ ○ ○ ○ ○ 08.01 1st Step Speed Frequency 0.00~120.00Hz 08.02 2nd Step Speed Frequency 0.00~120.00Hz 0.00 ○ ○ ○ ○ ○ 08.03 3rd Step Speed Frequency 0.00~120.00Hz 08.04 4th Step Speed Frequency 0.00~120.00Hz 0.00 ○ ○ ○ ○ ○ 08.05 5th Step Speed Frequency 0.00~120.00Hz 08.06 6th Step Speed Frequency 0.
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Chapter 4 Parameter Settings|DD Series 09 Communication Parameters Explanation Settings 09.00 Communication Address 01~254 09.01 Transmission Speed 4.8～115.2Kbps 09.02 Transmission Fault Treatment 0: Warn and keep operation 1: Warn and ramp to stop 2: Reserved 3: No action and no display 0.0～100.0sec 09.03 Time-out Detection 09.04 Communication Protocol 09.
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Chapter 4 Parameter Settings|DD Series 10 User-defined Parameters This parameter can be set during operation. Parameter Explanation Settings 10.00 Start-up Display Selection 0003 10.01 Maximum Operation Frequency 0131 10.02 Motor Rated Frequency 0132 10.03 Motor Rated Voltage 0133 10.04 2nd Output Frequency (Mid-point frequency) 0134 10.05 2nd Output Voltage (Mid-point voltage) 0135 10.06 3rd Output Frequency (Mid-point frequency) 0136 0402 10.
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Parameter Explanation Settings 10.23 Door Close Holding Torque Level 0510 10.24 Door Close Holding Torque 0511 10.25 Multi-function Input Terminal 0207 Direction 0201 10.26 Multi-function Input 1 10.27 Multi-function Input 2 0202 10.28 Multi-function Input 3 0203 10.29 Multi-function Input 4 0204 10.30 Multi-function Output RY1 0208 10.
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Chapter 4 Parameter Settings|DD Series 11 View User-defined Parameters 11.00 ~ 11.31 Explanation View User-defined Parameters Settings Factory Setting Pr. 00.00~09.05 ○ ○ ○ ○ ○ - 4-23 VF VFP SVC FOC FOC Parameter This parameter can be set during operation.
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Chapter 4 Parameter Settings|DD Series 4-2 Description of Parameter Settings 00 System Parameter This parameter can be set during operation. Identity Code of AC Motor Drive Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: Read only 0:200w 1:400w Rated Current Display of AC Motor Drive Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: Read only 0:1.50A 2:2.50A Pr. 00-00 displays the identity code of the AC motor drive.
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Chapter 4 Parameter Settings|DD Series 5: Display output power (kW) 6: Display motor angle speed (HU) 7: Display the drive’s estimated output torque (kg-m) 8: Display PG pulse input position 9: Display the electrical angle 10: Display IGBT temperature(oC) 11: Display digital input ON/OFF status 12: Display digital output ON/OFF status 13: Display current multi-step speed 14: Display the corresponding CPU pin status of digital input 15: Display the corresponding CPU pin status of digital input 16:Actual outp
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Chapter 4 Parameter Settings|DD Series The password consists of min. 1 digit and max. 4 digits. How to make the password valid again after decoding by Pr.0-07: Method 1: Re-input original password into Pr.0-07 (Or you can enter a new password if you want to use a new one). Method 2: After rebooting, password function will be recovered Method 3: Input any number or character in Pr.00-07, but not password. (The display screen will show END whether the password entered in Pr.00-07 is accurate or not.
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Chapter 4 Parameter Settings|DD Series accurate (1:1000). Door Control Mode Control mode VF VFPG SVC Factory setting: 3 FOCPG FOCPM 0: Distance control mode 1: Reserved 2: Multi-step speed control mode Settings 3: Speed control mode 0: Distance control mode Set encoder PG pulses accurately to ensure precise door width estimation. Door width is measured and stored by Auto-tuning. It operates the door for speed switch and completed position by counting the PG pulses.
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Chapter 4 Parameter Settings|DD Series Open Door (REV) 08. 08 8th Step Speed 08. 02 2nd Step Speed 08. 01 1st Step Speed 08. 00 Zero Step Speed 08. 09 9th Step Speed 08. 03 3rd St ep Speed 08. 10 10t h Step Speed Close Door Limit 08. 11 11t h Step Speed 08. 04 4th Step Speed 08. 05 5th Step Speed 08. 13 13t h Step Speed 08. 12 12t h Step Speed 08. 06 6th Step Speed 08. 07 7th Step Speed 08. 15 15t h Step Speed 08.
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Chapter 4 Parameter Settings|DD Series This parameter determines the PWM carrier frequency of the AC motor drive. Carrier Frequency Acoustic Noise 1kHz Significant Electromagnetic Noise or leakage current Minimal Heat Dissipation Current Wave Minimal Minimal Significant Significant 8kHz 15kHz Minimal Significant From the table, we see that the PWM carrier frequency has a significant influence on the electromagnetic noise, AC motor drive heat dissipation, and motor acoustic noise.
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Chapter 4 Parameter Settings|DD Series When Pr.00-15 is not 0, door will move in testing frequency, other commands to door will stop.
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Chapter 4 Parameter Settings|DD Series 01 Motor Parameters This parameter can be set during operation. Motor Auto Tuning (PM) Control mode FOCPM Settings Factory setting: 0 0: No function 1: Auto-tuning for PM motor parameters (brake locked) 2: Auto-tuning for PG offset angle without load (Pr.01.09) 3: Auto-tuning for PG offset angle with load (Pr.01.09) When Pr.01-00 = 2, auto-tune for PG offset angle. Please follow the following 3 rules: 1. Unload before Auto-tuning begins. 2.
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Chapter 4 Parameter Settings|DD Series Full-load Current of motor (PM) Control mode Unit: Amper FOCPM Settings Factory setting: 1.00 (20~120%)*00.01 Amps This value should be set according to the rated frequency of the motor as indicated on the motor nameplate. The factory setting is 90% X rated current. Example: If rated current for 400W model is 2.5A. The current range for user will be 0.5~3.0A. (2.5*20%=0.5; 2.5*120%=3.0) Rated Power of Motor (PM) Control mode Factory setting: 0.
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Chapter 4 Parameter Settings|DD Series Magnetic Pole Re-orientation (PM) Control mode Factory setting: 0 FOCPM Settings 0:No function 1:Reset magnetic pole position This function is used to search magnetic pole position and is only available on permanent magnet motor. When encoder origin-adjustment function (Pr.01-09= 360.0) is not available, the motor operation efficiency can only achieve up to 86% of its best efficiency.
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Chapter 4 Parameter Settings|DD Series NOTE ; In torque/vector control mode, it is not recommended to have motors run in parallel. ; It is not recommended to use torque/vector control mode if motor rated power exceeds the rated power of the AC motor drive. ; The no-load current is usually 20~50% X rated current. ; The rated speed can not be greater than or equal to 120f/p (f=rated frequency Pr.01-32; P: number of motor poles Pr.01-15).
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Chapter 4 Parameter Settings|DD Series Settings 0.0~6553.5mH Torque Compensation Time Constant Control mode Factory setting: 0.020 SVC Settings 0.001~10.000sec Slip Compensation Time Constant Control mode Factory setting: 0.100 SVC Settings 0.001~10.000sec The slip compensation response time can be set by Pr.01-21 and Pr.01-22 and maximum up to 10 sec. When Pr.01-21 and Pr.01-22 are set to 10 sec, it is the slowest response time the drive supports.
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Chapter 4 Parameter Settings|DD Series Settings 0~10000 (0: No action) The motor will have current wave motion in some specific area. It can improve this situation by setting this parameter. (When it is high frequency or run with PG, it can be set to 0. when the current wave motion happens in the low frequency, please increase the value in Pr.01-28.) Accumulative Motor Operation Time (Min.
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Chapter 4 Parameter Settings|DD Series Settings 0.00~120.00Hz Output Voltage 3 Control mode VF Factory setting: 5.0 VFPG Settings 0.0V~240.0V Output Frequency 4 Control mode VF VFPG Settings SVC Factory setting: 0.00 FOCPG 0.00~120.00Hz Output Voltage 4 Control mode VF Factory setting: 0.0 VFPG Settings 0.0V~240.0V V/f curve setting is usually set by the motor’s allowable loading characteristics.
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Chapter 4 Parameter Settings|DD Series 02 Input/Output Parameters This parameter can be set during operation. 2-wire/3-wire Operation Control Control mode VF VFPG Settings SVC Factory setting: 0 FOCPG FOCPM 0 FWD/STOP 1 FWD/STOP, REV/STOP (Line Start Lockout) 2 RUN/STOP, REV/FWD 3 RUN/STOP, REV/FWD (Line Start Lockout) When line start lockout is enabled, the drive will not run once applying the power.
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Chapter 4 Parameter Settings|DD Series 8: 1st, 2nd acceleration/deceleration time selection 9: Force stop (NO) input 10: Demo mode 11: Emergency stop (NO) input 12: Source of operation command (Keypad/External terminals) 13: Parameter lock enable (NC) 14: Door open complete signal 15: Door close complete signal 16: Door open speed switch signal 17: Door close speed switch signal 18: Open allowance signal 19: Screen signal input 20: Door curve signal input for 2nd set door open/close 21: Reset signal input 2
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Chapter 4 Parameter Settings|DD Series Door open complete signal When Pr.06-11 is set to 01 or 03, drive will open the door to the completed position by this signal. Door close complete signal When Pr.06-11 is set to 02 or 03, drive will close the door to the completed position by this signal. Door open speed switch When door control mode (pr.00-09) is set to 3 speed control mode, signal this terminal can be used for switching speed. Door close speed switch When door control mode (pr.
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Chapter 4 Parameter Settings|DD Series Multi-function Output (MO3) Factory setting: 0 Settings Control mode 0: No function 1: AC drive in operation 2: Zero speed frequency signal (including STOP) 3: AC drive ready 4: Low voltage warning(Lv) 5: Fault indication 6: Overhead warning (Pr.06.
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Chapter 4 Parameter Settings|DD Series 10 OD command Active when the operation direction is door open. 11 CD command Active when the operation direction is door close. 12 Demo Indication Active when the drive is in demo mode. Demo complete 14 Emergency stop indication Active when each time door open/close is complete in demo mode (contact closed for 0.5s only). Active when emergency stop is detected. 15 Force stop indication Active when force stop is detected.
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Chapter 4 Parameter Settings|DD Series Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 12.5 0.0~100.0% Position Detection Signal 3 Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 7.5 0.0~100.0% When Pr.02-12 (multi-function output terminal)are set to 16~18, it will output a signal once the door is in position that Pr.02-14~02-16 set.
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Chapter 4 Parameter Settings|DD Series 03 Feedback Parameter This parameter can be set during operation. Encoder (PG) Signal Type Control mode VFPG Settings Factory setting: 7 FOCPG FOCPM 0: No function 1: ABZ 7: PWM pulse Detection of the magnetic pole: Setting 1: The AC motor drive will output short circuit to detect the position of the magnetic pole. At this moment, the motor will generate a little noise.
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Chapter 4 Parameter Settings|DD Series Encoder Feedback Fault Treatment (PGF1, PGF2) Control mode VFPG Settings Factory setting: 2 FOCPG 0: Warn and keep operation 1: Warn and ramp to stop 2: Warn and stop operation Detection Time for Encoder Feedback Fault Control mode VFPG Settings FOCPG FOCPM Factory setting: 1.0 0.0~10.0sec When PG loss, encoder signal error, pulse signal setting error or signal error, if time exceeds the detection time for encoder feedback fault (Pr.
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Chapter 4 Parameter Settings|DD Series Settings 0: Disable 1: Enable The door width will be difference due to its application. For example, the door of the freight elevator is much wider than passenger elevator. Therefore, it needs to have door width auto tuning function to measure the correct door width for the correct position and door open/close. This parameter is suitable for the condition when door control mode is set to distance control mode (Pr.00-10=0).
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Chapter 4 Parameter Settings|DD Series 04 Door Open Parameters This parameter can be set during operation. Door Open by Initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 2.00 0.00~120.0Hz Door Open Distance by Initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 300 0~65535 (pulses number) Door Open Time by Initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 1.0 0~20.
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Chapter 4 Parameter Settings|DD Series O pen Door (R EV) 04.03 Door Open H igh Speed 1 Door Open by Ini tial Speed 04.00 04.08 Door Open Accelerat ion Time 1 04.09 Door Open Deceleration Time 1 04.06 Door Open 04.04 Door Open by Holding Speed Begins by Final Speed Begi ns 05.08 05.00 D oor Clos e Door Close Acc el er at ion Time 1 I ni tial Speed 04.01 Door Open D istanc e by I ni tial Speed 05.07 Door Close Holding Speed Door Close Limit 0.0% 05.09 05.05 Door Close Final Speed 05.
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Chapter 4 Parameter Settings|DD Series Within the holding time, when CD command (door close command) is given, the drive will begin door close action. When Pr.04-18 set to 999.9, OD terminal is executing a permanent holding command, user can only terminate this command by using the STOP/RESET key on digital keypad. Door Open Acceleration Time of S1 Curve Control mode VF VFPG Settings SVC Factory setting: 0.0 FOCPG FOCPM 0.0~10.
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Chapter 4 Parameter Settings|DD Series Door Open DC Brake Starting Frequency Control mode VF VFPG Settings SVC Factory setting: 0.00 FOCPG 0.00~120.00Hz During the period AC motor drive decelerating to stop, this parameter sets the DC brake starting frequency If Pr.04-24 is lower than Pr.01-09 (starting frequency), DC brake will regards lowest frequency as starting frequency.
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Chapter 4 Parameter Settings|DD Series 05 Door Close Parameters This parameter can be set during operation. Door Close initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 2.00 0.00~120.0Hz Door Close Distance by Initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 0 0~65535 (Unit: pulses number) Door Close Time by Initial Speed Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 0 0.0~20.
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Chapter 4 Parameter Settings|DD Series Open Door (R EV) 04.03 Door Open by Ini tial Speed 04.00 Door Open H igh Speed 1 04.08 Door Open Acceleration Time 1 04. 09 Door Open Decelerat ion Time 1 Door Close Limit 0.0% 05.09 05.05 Door Close Final Speed Door Close Final Speed 05.06 Door Close by Holding Speed Begins Door Open Holding Speed 04.07 04.06 Door Open 04.04 Door Open by Holding Speed Begins by Final Speed Begi ns 05. 08 05.
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Chapter 4 Parameter Settings|DD Series will STOP. The holding time is valid only when door open has reached the complete position. Within the holding time, when OD command (door open command) is given, the drive will begin door close action. When Pr.05-18 set to 999.9, CD terminal is executing a permanent holding command, user can only terminate this command by using the STOP/RESET key on digital keypad. Door Close Acceleration Time of S1 Curve Control mode VF VFPG Settings SVC Factory setting: 0.
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Chapter 4 Parameter Settings|DD Series Door Close DC Brake Starting Frequency Control mode VF VFPG Settings SVC Factory setting: 0.00 FOCPG 0.00~120.00Hz During the period AC motor drive decelerating to stop, this parameter sets the DC brake starting frequency If Pr.05-24 is lower than Pr.01-09 (starting frequency), DC brake will regards lowest frequency as starting frequency. Door Re-open Current Level 1 Control mode VF VFPG Settings SVC FOCPG FOCPM VF Factory setting: 100.0 0.0~150.
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Chapter 4 Parameter Settings|DD Series Larger current is required at the beginning of door open and door close, so it needs to have larger re-open current level in the acceleration area. Please refer to the following figure for setting reopen current and acceleration area: Open Door ( REV) 04.03 Door Open H igh Speed 1 Door Open by Ini tial Speed 04.08 Door Open Accel eration Time 1 04.00 04.09 Door Open Deceleration Time 1 Door Open D istance by Ini tial Speed 05.05 Door Close Final Speed 05.
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Chapter 4 Parameter Settings|DD Series 06 Protection and Special Parameters This parameter can be set during operation. Software Braking Level Control mode VF VFPG Settings SVC Factory setting: 380.0 FOCPG FOCPM 350.0~450.0Vdc This parameter sets the software braking level, please refer to the DC voltage range on DC bus as reference.
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Chapter 4 Parameter Settings|DD Series Emergency/Force Stop Deceleration Method Control mode VF VFPG Settings SVC Factory setting: 3 FOCPG FOCPM 0:Coast to stop 1: Decelerate by 1st decel. time 2: Decelerate by 2nd decel. time 3:By Pr.05.33 setting When multi-function input terminal (MI) is set to 09 or 11, this parameter is active and the drive will operate as the setting in Pr.06-07. Low Voltage Level Control mode VF VFPG Settings SVC Factory setting: 180.0 FOCPG FOCPM 160.0~270.
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Chapter 4 Parameter Settings|DD Series 1. Incorrect door close limit: a. The signal for the door open limit is received before Pr.05-04 setting. b. The signal for the door open limit isn’t received after Pr.05-06setting. 2. Incorrect door open limit: a. The signal for the door close limit is received before Pr.04-04 setting. b. The signal for the door close limit isn’t received after Pr.04-06 setting.
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Chapter 4 Parameter Settings|DD Series Times of Door Opened/Closed in Demo Mode (L) Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 0 0~9999 Times of Door Opened/Closed in Demo Mode (H) Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 0 0~9999 When executing demo mode, it records the number of times the door opened or closed. It counts as one when door action from open to close.
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Chapter 4 Parameter Settings|DD Series 38 Over-voltage detection error (Hd2) 39 Ground current detection error (Hd3) 40 Auto tuning error (AuE) 41: Reserved 42: PG feedback error (PGF1) 43 PG feedback loss (PGF2) 44 PG feedback stall (PGF3) 45 PG slip error (PGF4) 46~48: Reserved 49:External fault signal input 50~51: Reserved 52:Password error (PcodE) 53:Software error (ccodE) 54:Communication time-out (cE1) 55: Communication time-out (cE2) 56: Communication time-out (cE3) 57: Communication time-out (cE4) 5
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Chapter 4 Parameter Settings|DD Series Auto Restart After Fault Control mode VF VFPG Settings SVC FOCPG FOCPM Factory setting: 0 0~10 After fault occurs (oc and ov), the AC motor drive can be reset/restarted automatically up to 10 times. Setting this parameter to 0 will disable the reset/restart operation after any fault has occurred. When enabled, the AC motor drive will restart with speed search, which starts at the frequency before the fault.
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Chapter 4 Parameter Settings|DD Series 07 Control Parameters This parameter can be set during operation. ASR (Auto Speed Regulation) Control (P) of Zero Speed Control mode VF VFPG Settings SVC Factory setting: 1.5 FOCPG FOCPM 0.0~500.0% ASR (Auto Speed Regulation) Control (I) of Zero Speed Control mode VF VFPG Settings SVC Factory setting: 0.050 FOCPG FOCPM 0.000~10.000sec ASR (Auto Speed Regulation) Control (P) 1 Control mode VF VFPG Settings SVC Factory setting: 1.
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Chapter 4 Parameter Settings|DD Series Zero Speed/ASR1 Width Adjustment Control mode VFPG Settings Factory setting: 2.00 FOCPG FOCPM 0.00~120.00Hz ASR1/ASR2 Width Adjustment Control mode VFPG Settings Factory setting: 5.00 FOCPG FOCPM 0.00~120.00Hz These parameters set the slope width from zero speed to low speed and from Pr.07-06 to high speed. PI 07.04 07.05 07.02 07.03 07.00 07.01 07.09 07.08 0Hz 07.
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Chapter 4 Parameter Settings|DD Series 1. Get system inertia 2. Adjust Pr.07-15 and 07-16 (When larger number is set, the suppressed overshoot function will be better. But it needs to be used with the actual condition) PI PDFF It is recommended to dis able this function (Pr.07- 15= 0) for Y/ connection s witch and ASR1/ASR 2 sw itch appli cation.
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Chapter 4 Parameter Settings|DD Series 08 Multi-step Speed Parameter This parameter can be set during operation.
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Chapter 4 Parameter Settings|DD Series 09 Communication Parameters This parameter can be set during operation. 6 1 Seri al interface 1: +E V When the AC motor driv e is controlled by RS- 485 seri al 2 : G ND communication,a c onv er ter, VFD-USB 01 or IF D8500, 3: SG should be connected between the AC motor driv e and P C.
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Chapter 4 Parameter Settings|DD Series 14: 8E1 (RTU) 15: 8O1 (RTU) 16: 8E2 (RTU) 17: 8O2 (RTU) 1. Control by PC or PLC A VFD-VL can be set up to communicate on Modbus networks using one of the following modes: ASCII (American Standard Code for Information Interchange) or RTU (Remote Terminal Unit). Users can select the desired mode along with the serial port communication protocol in Pr.09-04. Code Description: ASCII mode: Each 8-bit data is the combination of two ASCII characters.
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Chapter 4 Parameter Settings|DD Series 11-bit character frame (For RTU): ( 8.N.2 ) Start bit 0 1 2 3 4 5 6 7 Stop Stop bit bit 6 7 Even Stop parity bit 6 7 8-bit character 11-bit character frame ( 8.E.1 ) Start bit 0 1 2 3 4 5 8-bit character 11-bit character frame ( 8.O.1 ) Start bit 0 1 2 3 4 5 Odd 8-bit character 11-bit character frame 3.
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Chapter 4 Parameter Settings|DD Series 3.2 Address (Communication Address) Valid communication addresses are in the range of 0 to 254. A communication address equal to 0, means broadcast to all AC drives (AMD). In this case, the AMD will not reply any message to the master device.
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Chapter 4 Parameter Settings|DD Series 06H: single write, write single data to register. Example: writing data 6000(1770H) to register 0100H. AMD address is 01H.
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Chapter 4 Parameter Settings|DD Series LRC Check END ‘A’ ‘0’ ‘9’ ‘A’ CR LF RTU mode: Command message: ADR CMD1 Starting data address Number of data (count by word) Number of data (count by byte) The first data content The second data content CRC Check Low CRC Check High Response message: ADR CMD 1 01H 10H 05H 00H 00H 02H 04 Starting data address Number of data (count by word) CRC Check Low 13H 88H 0FH A0H ‘9’ ‘A’ CRC Check High 01H 10H 05H 00H 00H 02H 41H 04H Check sum ASCII mode: LRC (Longitudina
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Chapter 4 Parameter Settings|DD Series Step 6: Repeat step 2 to 5 for the next 8-bit byte of the command message. Continue doing this until all bytes have been processed. The final contents of the CRC register are the CRC value. When transmitting the CRC value in the message, the upper and lower bytes of the CRC value must be swapped, i.e. the lower order byte will be transmitted first. The following is an example of CRC generation using C language.
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Chapter 4 Parameter Settings|DD Series 2001H 2002H Status monitor Read only 0001B: 1st accel/decel.
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Chapter 4 Parameter Settings|DD Series 2129H 212AH 212BH 2201H 2203H 2204H 2205H 2206H 2207H 2208H 2209H Input status of multi-function terminal when malfunction (format is the same as Pr.00-04=16) Output status of multi-function terminal when malfunction (format is the same as Pr.00-04=17) Drive status when malfunction (format is the same as 2119H) Pr.
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Chapter 4 Parameter Settings|DD Series Response Delay Time Control mode VF VFPG Settings SVC Factory setting: 2.0 FOCPG FOCPM 0.0~200.0ms This parameter is the response delay time after AC drive receives communication command as shown in the following.
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Chapter 4 Parameter Settings|DD Series 10 User-defined Parameters This parameter can be set during operation. Start-up Display Selection Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting: #. ## Display address 0003 Maximum Control mode VF Operation Frequency VFPG SVC FOCPG TQCPG FOCPM Factory setting: #. ## Display address 0131 Motor Rated Frequency Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting: #. ## FOCPM Factory setting: #.
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Chapter 4 Parameter Settings|DD Series Door Open Acceleration Time 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting: #. ## Display address 0408 Door Open Deceleration Time 1 Control mode VF VFPG SVC FOCPG TQCPG FOCPM Factory setting: #. ## FOCPM Factory setting: #.
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Chapter 4 Parameter Settings|DD Series Door Open Holding Torque Control mode VF VFPG SVC Display address FOCPG TQCPG FOCPM Factory setting: #. ## FOCPM Factory setting: #. ## FOCPM Factory setting: #. ## FOCPM Factory setting: #. ## FOCPM Factory setting: #.
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Chapter 4 Parameter Settings|DD Series Multi-function Output RY1 Control mode VF VFPG SVC Display address FOCPG TQCPG FOCPM Factory setting: #. ## FOCPM Factory setting: #. ## 0208 Multi-function Output RY2 Control mode VF VFPG SVC Display address ~ Control mode FOCPG TQCPG 0209 View User-defined Parameters VF VFPG Settings SVC FOCPG TQCPG FOCPM Factory setting: #.
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Chapter 4 Parameter Settings|DD Series The setting method of 211BH Convert 211BH (hexadecimal) into decimal value: 21 1B 1 x1 6 1+ 11 x1 6 0=1 6+11 = 27 En ter 21 2 7 4-80
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Chapter 4 Parameter Settings|DD Series 11 View User-defined Parameters This parameter can be set during operation. ~ Control mode View User-defined Parameters VF VFPG Settings SVC FOCPG TQCPG FOCPM - Please refer to the parameter groups shown in group 10. 4-81 Factory setting: #.
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Chapter 5 Troubleshooting |DD Series Chapter 5 Troubleshooting 5-1 Over Current (OC) 5-2 Ground Fault (GFF) 5-3 Over Voltage (OV) 5-4 Low Voltage (Lv) 5-5 Over Heat (OH1) 5-6 Overload (OL) 5-7 Digital Display is Abnormal 5-8 Phase Loss (PHL) 5-9 Motor is not Running 5-10 Fail to Adjust Motor Speed 5-11 Motor Stalls During Acceleration 5-12 Motor Run Error 5-13 Electromagnetic/Induction Noise 5-14 Environmental Condition 5-15 Prevent Interference to other Devices ; It is crucial for technician to properly
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Chapter 5 Troubleshooting |DD Series 5-1 Over Current (oc) ocA ocd OC Over-current during acceleration Over-current during acceleration Over current Yes Remove short circuit or ground fault Check if there is any short circuits and grounding between the U, V, W and motor No Reduce the load or increase the power of AC motor drive No Reduce torque compensation No No Yes If load is too large No No No No Suitable torque compensation Yes Yes Reduce torque compensation No Check if Check if acc
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Chapter 5 Troubleshooting |DD Series 5-2 Ground Fault (GFF) GFF Gr ound faul t If output circ uit(cable or motor) of A C motor dr ive is grounded? No Maybe AC motor driv e has malfunction or misoperation due to nois e. Please contact DELTA.
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Chapter 5 Troubleshooting |DD Series 5-3 Over Voltage (ov) Over voltage No Reduce voltage to be within spec. If voltage is within specification Yes If over-voltage is occurred without load Maybe AC motor drive has malfunction or misoperation due to noise. Please contact with DELTA.
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Chapter 5 Troubleshooting |DD Series 5-4 Low Voltage (Lv) Low voltage Yes Power cut, including momentary power l os s Restart after r eset No Check if there i s any malfunction Yes component or disconnection i n power s upply c ircuit No Change defec tiv e component and chec k c onnection Change power supply sy stem for requirement No Check if voltage is within speci fic ati on Yes Check if there i s heavy load with high s tar t cur rent in the same power sy stem No Check if Lv occurs when breaker
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Chapter 5 Troubleshooting |DD Series 5-5 Over Heat (oH1) AC motor driv e overheats Heat sink overheats No Check if temper atur e of heat si nk O is higher than 90 C Temperature detection mal functions. Please contac t DELTA.
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Chapter 5 Troubleshooting |DD Series 5-6 Overload (oL) Ov erload EoL1/ot1 C heck if the setting of elec tr oni c thermal r elay is s uitable No Modify s etting Yes If load is too lar ge No Maybe AC motor drive has malfunction or misoperation due to noise.
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Chapter 5 Troubleshooting |DD Series 5-7 Digital Keypad Display is Abnormal Abnormal display or no display Yes Turn the power off and power on again after display is off Fix connector and eliminate noise No Display normal? No Check if all connectors are connected well and if there is no noise Yes Yes AC motor drive works normally AC motor drive has malfunction. Please contact DELTA.
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Chapter 5 Troubleshooting |DD Series 5-8 Phase Loss (PHL) Phase loss Check if the wiring of terminals R, S and T is OK No Connect all three phase well Yes Check if the screws of terminals are tightened No Tighten all screws Yes Check if the input voltage of R, S, T is unbalanced Yes No Maybe AC motor drive has malfunction or misoperation due to noise. Please contact DELTA.
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Chapter 5 Troubleshooting |DD Series 5-9 Motor is not Running Check if CE01 displays normally Motor cannot run Check if non-fuse No breaker and magnetic contactor are ON No Yes Reset after clearing fault and then RUN Yes Check if there is any fault code displayed Check if input voltage is normal No It can run when no faults occur Input "RUN" command by keypad No Yes No If jumper or DC No reactor is connected between +1 and +2/B1 Check if any faults occur, such as Lv, PHL or disconnection Use
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Chapter 5 Troubleshooting |DD Series 5-10 Fail to Adjust Motor Speed Motor can run but cannot change speed Modify the setting Yes No Check if the setting of the max. frequency is too low No If the setting of frequency Yes is out of range(upper/lower) bound No Press UP/DOWN key to see if speed has any change No Yes If there is any change of the signal that sets frequency (-10V-10V and 4-20mA) If the setting of Pr.04-00 to Pr.
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Chapter 5 Troubleshooting |DD Series 5-11 Motor Stalls during Acceleration Check if acceleration Yes time is too short Motor stalls during acceleration Increase setting time No Yes Check if the inertia of motor and load are very high No Thicken or shorten the wiring between the motor or AC motor drive Yes Yes Check if the voltage of terminal is lower than before Use special motor? No Reduce load or increase the capacity of AC motor drive No Reduce load or increase the capacity of AC motor drive Ye
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Chapter 5 Troubleshooting |DD Series 5-12 Motor Run Error Motor does not run as expected Check if V/f characteristic and torque compensation is suitable No Adjust V/f characteristic and lower torque compensation Yes Run in low speed continuously Yes Please use specific motor No If load is too large Yes Reduce load or increase the capacity of AC motor drive No Check if output voltage of U, V W Yes is balanced Motor has malfunction No Maybe AC motor drive has malfunction or misoperation due to no
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Chapter 5 Troubleshooting |DD Series 5-13 Electromagnetic/Induction Noise There are many noises surround the AC motor drives and invade it by radiation or power circuit. It may cause the misoperation of control circuit and even damage the AC motor drive. Of course, that is a solution to increase the noise tolerance of AC motor drive. But it is not the best one due to the limit. Therefore, solve it from the outside as following will be the best. 1.
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Chapter 5 Troubleshooting |DD Series 5.14 Environmental Condition Since AC motor drive is an electronic device, you should comply with the environmental condition stated in the appendix A. Following are the remedial measures for necessary. 1. To prevent vibration, anti-vibration spacer is the last choice. The vibration tolerance must be within the specification.
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Chapter 5 Troubleshooting |DD Series 5.15 Prevent Interfere to Other Machines AC motor drive may affect the operation of other machine due to many reasons. The solutions are as follows. High Harmonic at Power Side If there is high harmonic at power side during running, the improved methods are: 1. Separate power system: use transformer for AC motor drive. 2. Use reactor at the power input terminal of AC motor drive or decrease high harmonic by multiple circuit. 3.
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Chapter 6 Fault Codes and Descriptions |DD Series Chapter 6 Fault Codes and Descriptions 6-1 Common Problems and Solutions 6-2 Maintenance and Inspectations The AC motor drive has a comprehensive fault diagnostic system that includes several different alarms and fault messages. Once a fault is detected, the corresponding protective functions will be activated. The following faults are displayed as shown on the AC motor drive digital keypad display.
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Chapter 6 Fault Codes and Descriptions |DD Series 6-1 Common Problems and Solutions Following fault name will only be displayed when using the digital keypad. Display Description Corrective Actions Over-current during acceleration 1. Short-circuit at motor output: Check for (Output current exceeds triple rated current during acceleration.) 2. Acceleration Time too short: Increase possible poor insulation at the output. the Acceleration Time. 3.
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Chapter 6 Fault Codes and Descriptions |DD Series Display Description Corrective Actions 1. Check if the input voltage falls within Hardware failure in voltage detection the rated AC motor drive input voltage range. 2. Check for possible voltage transients. DC BUS voltage is less than Pr.06-00 during acceleration 1. Check if the input voltage is normal DC BUS voltage is less than Pr.06-00 during deceleration 1. Check if the input voltage is normal DC BUS voltage is less than Pr.
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Chapter 6 Fault Codes and Descriptions |DD Series Display Description Corrective Actions Hardware failure in current detection (Isum) U-phase error Re-apply power and try again. If fault still occurs, please return it to the factory. V-phase error W-phase error CC current clamp OC hardware error Re-apply power and try again. If fault still occurs, please return it to the factory. OV hardware error 1. Check cabling between drive and Auto tuning error motor 2.
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Chapter 6 Fault Codes and Descriptions |DD Series Display Description Corrective Actions Emergency stop 1. When multi-function input terminals MI1~MI5 are set to emergency stop, the AC motor drive will stop output. 2. Password is locked After fault is cleared, press RESET. 1. Keypad will be locked after three wrong password inputs. 2. Please refer to the setting in Pr.00-06 and Pr.00-07. 3. Re-apply the power and input the right password.
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Chapter 6 Fault Codes and Descriptions |DD Series Display Description Corrective Actions Door width auto-tuning error Check the wiring of the encoder Open door time-out Check if door opens fluently. 6.1.1 Reset There are three methods to reset the AC motor drive after the fault is corrected: 1. Press STOP RESET key on KPV-CE01. 2. Set external terminal to “RESET” and then set the contact ON. 3. Send “RESET” command by communication.
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Chapter 6 Fault Codes and Descriptions |DD Series 6.2 Maintenance and Inspections Before the check-up, always turn off the AC input power and remove the cover. Wait at least 10 minutes after all display lamps have gone out, and then confirm that the capacitors have fully discharged by measuring the voltage between DC+ and DC-. The voltage between DC+ and DC-should be less than 25VDC.
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Chapter 6 Fault Codes and Descriptions |DD Series Maintenance Check Items Period Methods and Criterion Daily Half One Year Year If there are any loose screws Tighten the screws { If any part is deformed or damaged Visual inspection { Visual inspection { Visual inspection { If there is any color change by overheating If there is any dust or dirt Main circuit Maintenance Check Items Period Methods and Criterion Daily If there are any loose or missing screws If machine or insulator is
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Chapter 6 Fault Codes and Descriptions |DD Series DC capacity of main circuit Maintenance Check Items Period Methods and Criterion Daily If there is any leak of liquid, color change, crack or deformation If the safety valve is not removed? If valve is inflated? Visual inspection { Visual inspection { Measure static capacity when One Year Year { required Half Resistor of main circuit Maintenance Check Items Period Methods and Criterion Daily If there is any peculiar smell or insulator
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Chapter 6 Fault Codes and Descriptions |DD Series Maintenance Check Items Period Methods and Criterion Daily If there are any loose screws and Tighten the screws and press the connectors connectors firmly in place.
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Appendix A Specifications |DD Series Appendix A Specifications VDD-DD series provide our customers 230V-200W model and 230V-400W model, choose the one that fits your need. The table below facilitates our customers' purchase. Drive Specifications 002 004 Applicable Motor Output(W) Rated Output Capacity (kVA) Rated Output Current (A) Maximum Output Voltage (V) Output Frequency (Hz) Carrier Frequency (kHz) 200 400 0.6 1.0 1.5 2.5 Rated Input Current (A) Voltage Tolerance 4.
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Appendix A Specifications |DD Series Environment Protection Characteristics (RC1,RA1,RB1) , (RC2,RA2,RB2) ,(MO1,MO2,MO3 and MCM) AC drive operating, frequency attained, fault indication, over torque, Multi-Function Output Signal over voltage, operation mode, alarm indication, demo mode indication, overheat alarm, drive is ready, emergency stop, braking signal, zero speed indication, PG indication error, position detection, limit signal, re-open/close indication, position finished Communication Interface
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Appendix A Specifications |DD Series Motor Specifications Motor Specifications Rated Specifications Maximum speed: 240 RPM; Poles number: 8 pairs (16 poles) Frame ECMD-B9120GMS Rated Output Power (W) 70 70 Rated Voltage (V) Rated Torque (N-m) 220 220 Rated Speed (rpm) 1.9 2.5 Rated Current (A) 350 250 Continuous Stall Torque (N-m) 0.78 0.97 Maximum Momentary Torque(N-m) 1.9 2.5 Maximum Speed (rpm) 3.0 3.
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Appendix B How to Select AC Motor Drive |DD Series Appendix B How to Select AC Motor Drive The choice of the right AC motor drive for the application is very important and has great influence on its lifetime. If the capacity of AC motor drive is too large, it cannot offer complete protection to the motor and motor maybe damaged. If the capacity of AC motor drive is too small, it cannot offer the required performance and the AC motor drive maybe damaged due to overloading.
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Appendix B How to Select AC Motor Drive |DD Series B-1 Capacity Formulas 1. When one AC motor drive operates one motor The starting capacity should be less than 1.5x rated capacity of AC motor drive The starting capacity= ⎛ k×N GD 2 N ⎞ ⎜⎜ TL + × ⎟ ≤ 1.5 × the _ capacity _ of _ AC _ motor _ drive( kVA) 973 × η × cos ϕ ⎝ 375 t A ⎟⎠ 2. When one AC motor drive operates more than one motor 2.
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Appendix B How to Select AC Motor Drive |DD Series Symbol explanation P M : Motor shaft output for load (kW) η : Motor efficiency (normally, approx. 0.85) cos φ : Motor power factor (normally, approx. 0.75) V M : Motor rated voltage(V) IM k : Motor rated current(A), for commercial power : Correction factor calculated from current distortion factor (1.05 - 1.
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Appendix B How to Select AC Motor Drive |DD Series B-2 General Precautions Drives Selection 1. When the AC Motor Drive is connected directly to a large-capacity power transformer (600kVA or above) or when a phase lead capacitor is switched, excess peak currents may occur in the power input circuit and the converter section may be damaged. To avoid this, use an AC input reactor (optional) before AC Motor Drive mains input to reduce the current and improve the input power efficiency. 2.
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Appendix B How to Select AC Motor Drive |DD Series B-3 How to Choose a Suitable Motor Standard motor When using the AC Motor Drive to operate a standard 3-phase induction motor, take the following precautions: 1. The energy loss is greater than for an inverter duty motor. 2. Avoid running motor at low speed for a long time. Under this condition, the motor temperature may rise above the motor rating due to limited airflow produced by the motor’s fan. Consider external forced motor cooling. 3.
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Appendix B How to Select AC Motor Drive |DD Series Special motors: 1. Pole-changing (Dahlander) motor: The rated current is differs from that of a standard motor. Please check before operation and select the capacity of the AC motor drive carefully. When changing the pole number the motor needs to be stopped first. If over current occurs during operation or regenerative voltage is too high, please let the motor free run to stop (coast). 2.
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Appendix B How to Select AC Motor Drive |DD Series Motor torque The torque characteristics of a motor operated by an AC motor drive and commercial mains power are different. Below you’ll find the torque-speed characteristics of a standard motor (4-pole, 15kW): 180 155 140 Motor 180 155 60 seconds torque (%) torque (%) AC motor drive 100 80 55 38 03 20 55 38 60 120 Frequency (Hz) Base freq.