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Dell 5130cn Finisher

Service Manual

10 Jun 2009

Summary of content (136 pages)

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Dell 5130cn Finisher Service Manual 10 Jun 2009
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Information in this document is subject to change without notice. 2010 Dell Inc. All rights reserved. Reproduction in any manner whatsoever without the written permission of Dell Inc.is strictly forbidden. Trademarks used in this text: Dell and the DELL logo are trademarks of Dell Inc. Other trademarks and trade names may be used in this document to refer to the entities claiming the marks and names of their products. Dell Inc.
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Version record Refer to the portion indicated by change bar in each section. Also refer to the reasons in table below. Version Issue date 1st March 31, 2009 2nd June 10, 2009 Note 1st issued 2nd issued Introduction - The illustration was reviewed by the externals change. - The illustration was changed or added. Chapter 3:RRP - The procedure of the RRP was reviewed according to the specification change. Chapter 4:Plug/Jack Connector Locations - The illustration was changed.
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Introduction CONTENTS Cautions................................................................................................................................ i 1. About this manual............................................................................................................. ii 2. Marks giving caution......................................................................................................... ii 3. Related documents.................................................................
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Cautions Operation contents of this document may be subject to modification without notice. Dell Inc. will not assume responsibility for accidental or incidental damages resulting from technical or editorial errors or omissions in this manual, the issue of this manual, the execution of descriptions in this manual, or the use of this manual. This document is protected by copyright. Do not photocopy or duplicate any part of this document in any form without written permission from Dell Inc.
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1. About this manual This manual is a standard service manual of Dell Inc. containing information required for maintenance of this finisher. 2. Marks giving caution Maintenance operations requiring special cautions or additional information regarding descriptions in this manual are presented as "Warning," "Caution," or "Note," depending on their nature. If instructions are not observed, death or serious injury may result.
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4. Safety To prevent possible accidents during maintenance operation, you should observe strictly the "Warning" and "Caution" information in this manual. Avoid dangerous operations and operations out of the scope of this manual. Various processes not covered by this manual may be required in actual operations, and should be performed carefully, always giving attention to safety. 4.
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4.2 Driving units When servicing gears or other driving units, be sure to turn off the power switch and unplug the power cord. Drive them manually when required. Do not do the print work removing the cover of the finisher to confirm the operation of driving part. Finisher Service Manual Version 1 2009.03.
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4.3 Warning/caution labels Warning labels and caution labels are attached to this finisher to prevent accidents Check those labels for their peeling or stains when servicing the finisher. Tbt00503KC Finisher Service Manual Version 3 2009.07.
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Unpacking the Finisher The finisher must be carried horizontally with three or more persons. Take extreme care to avoid personal injuries. Check visually the finisher for evidence of any damages. Peel all tapes off the finisher. Tbt00504KA Finisher Service Manual Version 2 2009.06.
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Tbt00505KA Finisher Service Manual Version 2 2009.06.
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TABLE OF CONTENTS Chapter 1 Troubleshooting ......................................................... 1 - 1 (Dell 5130cn Service Manual) Chapter 2 Operation of Diagnostic ............................................. 2 - 1 (Dell 5130cn Service Manual) Chapter 3 Removal and Replacement Procedures ........................................................3 - 1 Chapter 4 Plug/Jack(P/J) Connector Locations..............................................................4 - 1 Chapter 5 Parts List....................
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Chapter 3 Removal and Replacement Procedures (RRPs) Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS 1. Removal and Replacement Procedures (RRPs) .........................................................3 - 1 1.1 Before Starting Service Procedure ................................................................................................... 3 - 1 1.2 General Notes.................................................................................................................................
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Chapter 3 Removal and Replacement Procedures (RRPs) Chapter 3 Removal and Replacement Procedures (RRPs) CONTENTS Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) 1. Removal and Replacement Procedures (RRPs) 1.1 Before Starting Service Procedure - Start the procedure after turning off the power, and removing the power cord from the outlet. - Do not apply excessive force to parts to avoid functional damage. - Since various types of screws are used, ensure that the right screws are used in their right positions.
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Chapter 3 Removal and Replacement Procedures (RRPs) 1.2 General Notes - The string "(PL X.Y.Z)" appended to the part name in the procedure denotes that the part correto the plate (PL) "X.Y", item "Z" of the Engineering Parts list, and its shape and fitting position can be checked in the Engineering Parts list. - Directional descriptions used in the procedures are defined as follows: -Front : Direction toward you when facing the front of the printer.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal Flows The components not connected with arrows in the flow below can be removed independently. "!"12 3 4 ' , % - .
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement Flows The components not connected with arrows in the flow below can be replaced independently. $ $#3 4 "5 ! '& &( & ) "#$ % & ' ) ' ! '& ' ! * + 2 - ' . /0 .
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Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) 2. Removal Steps Removal 1 KIT TRAY STACKER (PL14.1.98) When performing the following step, use caution not to damage the GUIDE TAMPERs. 1) Remove the TRAY STACKER (PL14.1.2) from the FINISHER ASSY by releasing the two hooks of the TRAY STACKER. Go to the next removal step: Removal 2 KIT FINISHER ASSY (PL14.1.99) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) In the following steps, the details of Step 1 are omitted because they are described earlier in this chapter. Go to the step in parentheses to execute the necessary steps, and then go to Step 2 onward. 1) Remove the TRAY STACKER. (Removal 1) 2)-2 2)-1 2)-2 Tbt03537KA 2) Disengage the AC OUTLET of the CABLE ASSY POWER A4FIN (PL14.11.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) 3)-2 3)-1 4)-2 4)-1 Tbt03502KB 3) Remove the COVER CONNECTOR (PL14.1.5) from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR. 4) Remove the COVER CONNECTOR2 (PL14.1.4) from the FINISHER ASSY by releasing the hook of the COVER CONNECTOR2. Continues to the next page. Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) 6)-1 6)-1 6)-2 5) 8)-1 8)-2 7) 8)-1 5) Tbt03503KB Disengage the connectors (P/J8987) of the TRANSPORT ASSY A4 (PL14.2.1) from the FINISHER ASSY. 6) Remove the clamp that fixes the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY. 7) Disengage the connectors (P121/CN4) of the HARNESS ASSY IF A4FIN (PL14.11.7) from the 8) Remove the clamp that fixes the HARNESS ASSY IF A4FIN to the printer. printer.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 2 KIT FINISHER ASSY (PL14.1.99) 9) Tbt03504KB 9) Remove the FINISHER from the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT (PL 14.3.5) and the other hand on the handle. Go to the next removal step: Removal 3 TRANSPORT ASSY A4 (PL14.2.1), Removal 5 COVER ASSY FRONT (PL14.3.5), Removal 10 COVER REAR (PL14.3.3) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 3 TRANSPORT ASSY A4 (PL14.2.1) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3)-1 3)-1 3)-2 4) 4) 5) Tbt03505KB 3) Remove the one clamp that fixes the harness of the TRANSPORT ASSY A4 (PL14.2.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 3 TRANSPORT ASSY A4 (PL14.2.1) 6) Tbt03506KB 6) Slide the TRANSPORT ASSY A4 toward the FINISHER ASSY until the two tabs on the TRANSPORT ASSY A4 are disengaged from the printer, and then remove the TRANSPORT ASSY upward from the printer. Go to the next removal step: Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H-TRA (PL14.2.99) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 4 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP HTRA (PL14.2.99) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the TRANSPORT ASSY A4.
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Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3)-1 3)-1 3)-2 3) Tbt03508KB Remove the COVER GUIDE TRAY (PL14.1.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) 5)-1 5)-2 Tbt03509KA 4) Open the COVER ASSY FRONT DOOR (PL14.3.6). 5) Remove the KNOB ASSY EXIT from the ROLL ASSY DRIVE EXIT (PL14.7.12) by removing the one screw (sliver, flanged, tapping, 6mm). Continues to the next page. Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 5 COVER ASSY FRONT (PL14.3.5) 6)-2 6)-1 6)-1 6)-1 6)-1 6) Tbt03510KA Remove the COVER ASSY FRONT from the FINISHER ASSY by removing the four screws (silver, flanged, 8mm). Go to the next removal step: Removal 6 COVER FRONT (PL14.3.7), Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19), Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1), Removal 9 LVPS ASSY (PL14.10.10) Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 6 COVER FRONT (PL14.3.7) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the COVER ASSY FRONT.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 7 HOLDER ASSY STAPLER A4 (PL14.8.19) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the COVER ASSY FRONT.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 8 BRACKET ASSY INTERLOCK (PL14.10.1) In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the COVER ASSY FRONT.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 9 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the COVER ASSY FRONT.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 9 LVPS ASSY (PL14.10.10) 8) 6) 7) 7) 7) 6) 7) 7) Tbt03515KB 6) Disengage the two sets of connectors (P/J590, 591) of the LVPS ASSY (PL14.10.10). 7) Remove the five screws (silver, flanged, 6mm) that fix the LVPS ASSY to the FINISHER ASSY. 8) Remove the LVPS ASSY from the FINISHER ASSY. Finisher Service Manual Version 2 2009.06.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 10 COVER REAR (PL14.3.3) In the following steps, the details of Steps 1 and 2 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 3 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 4) 4) 5) 4) 4) 3)-1 3)-1 3)-2 Tbt03516KB 3) Remove the clamp that fixes the HARNESS ASSY IF A4FIN (PL14.11.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 11 PWBA MAIN A4FIN (PL14.4.12) Use a wrist strap to protect the PWB from electrostatic damage. In the following steps, the details of Steps 1 through 3 are omitted because they are described earlier in this chapter. Go to the steps in parentheses to execute the necessary steps, and then go to Step 4 onward. 1) Remove the TRAY STACKER. (Removal 1) 2) Remove the FINISHER ASSY. (Removal 2) 3) Remove the COVER REAR.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 12 HOLDER CARTRIDGE (PL14.8.21) 1) Open the COVER ASSY FRONT DOOR (PL14.3.6). 2) Tbt03518KA 2) Pull out the HOLDER CARTRIDGE (PL14.8.21) from the FINISHER ASSY. Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Removal 13 COVER ASSY FRONT DOOR (PL14.3.6) 1) Open the COVER ASSY FRONT DOOR (PL14.3.6). 2) 2) 2) 3) 2) Tbt03538KA 2) Remove the four screws (silver, flanged, tapping, 8mm) that fix the COVER ASSY FRONT DOOR to the FINISHER ASSY. 3) Remove the COVER ASSY FRONT DOOR from the FINISHER ASSY. Finisher Service Manual Version 2 2009.06.
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Chapter 3 Removal and Replacement Procedures (RRPs) 4. Replacement Steps Replacement 1 PWBA MAIN A4FIN (PL14.4.12) Use a wrist strap to protect the PWB from electrostatic damage. 2) (P8987) (P8988) (P8989) (P8986) (P8983) (P8984) (P8980) (P8990) (P8982) (P8373) 1)-1 1)-2 1)-2 1)-2 1)-2 1)-2 1) Tbt03519KA Replace the PWBA MAIN A4FIN to the FINISHER ASSY, and then secure with the five screws (silver, flanged, 6mm). 2) Engage all the connectors of the PWBA MAIN A4FIN.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 2 COVER REAR (PL14.3.3) 1)-1 1)-2 1)-2 1)-2 1)-2 2) Tbt03520KB 1) Replace the COVER REAR to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). 2) Secure the HARNESS ASSY IF A4FIN to the COVER REAR with the clamp. Go to the next replacement step: Replacement 10 KIT FINISHER ASSY (PL14.1.99) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 3 LVPS ASSY (PL14.10.10) Use a wrist strap to protect the PWB from electrostatic damage. 2) 1) 1) 1) 2) 1) 1) 1) Replace the LVPS ASSY to the FINISHER ASSY, and then secure with the five screws (silver, flanged, 6mm). 2) Tbt03521KB Engage the two sets of connectors (P/J590, 591) of the LVPS ASSY. Continues to the next page. Finisher Service Manual Version 2 2009.06.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 3 LVPS ASSY (PL14.10.10) 3)-1 3)-2 3)-2 3)-2 3)-2 3) Tbt03522KA Replace the COVER RH to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Go to the next replacement step: Replacement 7 COVER ASSY FRONT (PL14.3.5) Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 4 BRACKET ASSY INTERLOCK (PL14.10.1) 1)-1 1)-2 1)-2 2) Tbt03523KA 1) Mate the two holes of the BRACKET ASSY INTERLOCK with the bosses of the FINISHER ASSY, 2) Engage the connectors (P/J8889) of the SWITCH. and then secure with the two screws (silver, flanged, 6mm). Go to the next replacement step: Replacement 7 COVER ASSY FRONT (PL14.3.5) Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 5 HOLDER ASSY STAPLER A4 (PL14.8.19) 2) 1) 3) 2) Tbt03524KB When performing the following steps, use caution not to drop the HOLDER ASSY STAPLER A4. 1) Fit the notch of the HOLDER ASSY STAPLER A4 with the loosened screws, and then mate the two holes of the HOLDER ASSY STAPLER A4 with the bosses of the FINISHER ASSY. 2) Secure the HOLDER ASSY STAPLER A4 to the FINISHER ASSY with the two screws (silver, flanged, 6mm).
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 6 COVER FRONT (PL14.3.7) 2)-2 2)-2 2)-1 2)-2 2)-2 1)-1 1)-2 Tbt03525KA 1) Mate the hole of the BRACKET COVER FRONT with the boss of the COVER FRONT, and then secure with the one screw (silver, flanged, tapping, 8mm). 2) Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT, and then secure with the four screws (silver, flanged, tapping, 8mm).
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Chapter 3 Removal and Replacement Procedures (RRPs) Blank Page Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 1)-1 1)-2 1)-2 1)-2 1)-2 1) Tbt03526KA Replace the COVER ASSY FRONT to the FINISHER ASSY, and then secure with the four screws (silver, flanged, 8mm). Continues to the next page. Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 2)-2 2)-1 Tbt03527KA 2) Replace the KNOB ASSY EXIT to the ROLL ASSY DRIVE EXIT, and then secure with the one 3) Close the COVER ASSY FRONT DOOR. screw (sliver, flanged, tapping, 6mm). Continues to the next page. Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 7 COVER ASSY FRONT (PL14.3.5) 4)-2 4)-1 Tbt03528KB 4) Replace the COVER GUIDE TRAY to the FINISHER ASSY, and then secure with the two hooks. Go to the next replacement step: Replacement 10 KIT FINISHER ASSY (PL14.1.99) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 8 KIT CHUTE ASSY LOWER H-TRA (PL14.2.98), KIT COVER ASSY TOP H-TRA (PL14.2.99) 2) 1) Tbt03529KB 1) Mate the pivots of the COVER ASSY TOP H-TRA into the U-shaped notches on the CHUTE ASSY 2) Swing down the COVER ASSY TOP H-TRA. LOWER H-TRA so that the flat surfaces of the pivots become parallel with the notches. Go to the next replacement step: Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) 1) Tbt03530KB 1) Mate the two tabs on the TRANSPORT ASSY A4 with the holes on the printer. Continues to the next page. Finisher Service Manual Version 2 2009.06.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 9 TRANSPORT ASSY A4 (PL14.2.1) 2) 4) 3) 3) Tbt03531KB 2) Align the two notches on the BRACKET ASSY GUIDE ADD with the bosses on the TRANSPORT ASSY A4 and let the hooks of the TRANSPORT ASSY A4 catch the BRACKET ASSY GUIDE ADD. 3) Secure the TRANSPORT ASSY A4 with the two SCREW M4 STEELs while holding the BRACKET ASSY GUIDE ADD. 4) Secure the harness of the TRANSPORT ASSY A4 to the printer with the clamp.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) When performing the following step, ensure that the two studs on the FINISHER ASSY are mated with the holes on the printer. 1) Tbt03532KB 1) Replace the FINISHER ASSY to the printer by lifting it slightly with one hand on the bottom of the COVER ASSY FRONT and the other hand on the handle on the COVER REAR so that the righthand notch on the FINISHER ASSY fits onto the BRACKET GUIDE on the TRANSPORT ASSY A4.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) 4) 5) 3) 2) Tbt03533KB 2) Secure the HARNESS ASSY IF A4FIN to the printer with the clamp. 3) Engage the connectors (P121/CN4) of the HARNESS ASSY IF A4FIN to the printer. 4) Secure the harness of the TRANSPORT ASSY A4 to the FINISHER ASSY with the clamp. 5) Engage the connectors (P/J8987) of the TRANSPORT ASSY A4 to the FINISHER ASSY. Continues to the next page.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) 7)-1 7)-2 6)-1 6)-2 Tbt03534KB 6) Insert the two tabs on the COVER CONNECTOR2 into the COVER REAR, and then secure with the hook. 7) Insert the two tabs on the COVER CONNECTOR into the COVER REAR, and then secure with the hook. Continues to the next page. Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 10 KIT FINISHER ASSY (PL14.1.99) 8)-2 8)-1 8)-2 Tbt03539KA 8) Engage the AC OUTLET of the CABLE ASSY POWER A4FIN to the printer, and then route the CABLE ASSY POWER A4FIN along the harness guide of the printer. Go to the next replacement step: Replacement 11 KIT TRAY STACKER (PL14.1.98) Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 11 KIT TRAY STACKER (PL14.1.98) When performing the following step, use caution not to damage the GUIDE TAMPERs. 1) Replace the TRAY STACKER to the CARRIAGE ASSY (PL14.9.16) on the FINISHER ASSY, and then secure with the two hooks. Finisher Service Manual Version 3 2009.07.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 12 HOLDER CARTRIDGE (PL14.8.21) 1) Tbt03536KA 1) Insert the HOLDER CARTRIDGE into the FINISHER ASSY. 2) Close the COVER ASSY FRONT DOOR. Finisher Service Manual Version 1 2009.03.
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Chapter 3 Removal and Replacement Procedures (RRPs) Replacement 13 COVER ASSY FRONT DOOR (PL14.3.6) 1)-2 1)-2 1)-1 1)-2 1)-2 Tbt03540KA 1) Mate the four holes of the COVER ASSY FRONT DOOR with the bosses of the COVER FRONT, and then secure with the four screws (silver, flanged, tapping, 8mm). 2) Close the COVER ASSY FRONT DOOR. Finisher Service Manual Version 2 2009.06.
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Chapter 4 Plug/Jack(P/J) Connector Locations Chapter 4 Plug/Jack(P/J) Connector Locations CONTENTS 1. Connector [P (plug) / J (jack)].....................................................................................4 - 1 1.1 List of P/J ......................................................................................................................................... 4 - 1 1.2 FINISHER P/J layout diagram ...............................................................................................
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Chapter 4 Plug/Jack(P/J) Connector Locations 1. Connector [P (plug) / J (jack)] 1.
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Chapter 4 Plug/Jack(P/J) Connector Locations 1.2 FINISHER P/J layout diagram ! #$ % Finisher Service Manual Version 1 2009.03.
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Chapter 4 Plug/Jack(P/J) Connector Locations A B C D E F G H I J K L 116 117 118 119 120 8882 121 8883 8881 8884 122 8880 123 124 125 591 8887 8886 590 126 127 128 129 130 Tbt04101KB Finisher Service Manual Version 2 2009.06.
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Chapter 4 Plug/Jack(P/J) Connector Locations Finisher Service Manual Version 2 2009.06.
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Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS 1. Overview......................................................................................................................6 - 1 1.1 Configuration..................................................................................................................................... 6 - 1 2. Paper Feeding .............................................................................................................6 - 2 2.
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Chapter 6 Principles of Operation Chapter 6 Principles of Operation CONTENTS Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation 1. Overview The Finisher is a device that finishes the sheets ejected by the Printer with post-processing such as stapling, sorting, and stacking, and then deposits them in its Stacker Tray. 1.1 Configuration The Finisher consists of the following blocks: - Horizontal Transport (hereinafter, H-TRA) Relays the sheets ejected from the Printer to the Finisher. - Compile Tray Aligns the sheets. - Stapler Staples the sheets in the specified position.
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Chapter 6 Principles of Operation 2. Paper Feeding 2.1 Paper Path ! $ " $ " ! "% "# & '()')* Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 2.2 Layout of Paper Path ' # !( ' # ! ! ! " " # $ ! % & # ! Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 2.3 Feeding in Horizontal Transport (H-TRA) The sheet coming in from the Exit section of the Printer is fed to the X' port by the ROLL ASSY ENT (PL 14.2.24) and the ROLL ASSY EXIT (PL 14.2.26) rotatably driven by the MOTOR ASSY PM HTU (PL 14.2.16) via the Belt. ' (" ( ## $ & ## $% ! " Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 2.4 Feeding in X' port The sheet coming in from the H-TRA is fed to the Compile Tray by the ROLL ASSY DRIVE ENT (PL 14.7.11) and the ROLL ASSY DRIVE EXIT (PL 14.7.12) rotatably driven by the DRIVE ASSY TRANS (PL 14.7.16) via the Belt. The passage of the sheet is detected by the COMPILE EXIT SENSOR (PL 14.7.9). (No paper: Sensor beam blocked. Refer to 3.2.1 Major Components and Their Functions.
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Chapter 6 Principles of Operation 2.5 Feeding in Compile Tray While the GUIDE PAPER 240 (PL 14.5.38) slides out toward the Stacker Tray, driven by the MOTOR ASSY EJECT (PL 14.5.6), the ROLLER ASSY EJECT PINCH (PL 14.6.3) retracts upward to allow the sheet to come in from the X' port. The sheet coming in from the X' port falls onto the Compile Tray. When stapling or tamping is not specified, the ROLLER ASSY EJECT PINCH lowers to allow the sheet to exit to the Stacker Tray. (Refer to 2.
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Chapter 6 Principles of Operation 2.6 Ejection to Stacker Tray When the processing as stapling or tamping is completed in the Compile Tray, the ROLLER ASSY EJECT PINCH (PL 14.6.13) is lowered by the torque of the MOTOR ASSY EJECT (PL 14.5.6) and the spring pressure of the SPRING PINCH (PL 14.6.2) to guide the sheet to the point between the ROLLER EJECT PINCH (PL 14.6.16) and the ROLLER ASSY EJECT (PL 14.6.31).
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Chapter 6 Principles of Operation 3. Functions of Major Functional Components 3.1 H-TRA 3.1.1 Major Components and Their Functions - HTU H-XPORT OPEN SENSOR (PL 14.2.36) A sensor for detecting whether the COVER ASSY TOP of the H-TRA is open. (COVER open: Sensor beam received) - MOTOR ASSY PM HTU (PL 14.2.14) A motor that drives the belt for paper feeding in the H-TRA. It is provided with the FAN A3 (PL14.2.15) for cooling down the motor in the H-Tra.
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Chapter 6 Principles of Operation 3.2 X' port 3.2.1 Major Components and Their Functions - COMPILE EXIT SENSOR (PL 14.7.9) A sensor for detecting the presence of the paper in the X' port based on the change of its actuator position. (No paper: Sensor beam blocked) - DRIVE ASSY TRANS (PL 14.7.16) A motor that drives all feeding-related rollers in the X' port and Compile Tray. Finisher Service Manual Version 2 2009.06.
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Chapter 6 Principles of Operation 3.3 Compile Tray 3.3.1 Major Components and Their Functions - SOLENOID ASSY (PL 14.6.20) A solenoid that lowers the ARM ASSY PADDLE onto the sheet fed from the X' port, allowing the rotating PADDLE SUB to align the sheet to the flange of the Compile Tray. !" # Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation - COMPILE TRAY NO PAPER SENSOR (PL 14.8.13) Detects the presence of the paper in the Compile Tray based on the change of its actuator position. (Paper present: Sensor beam received) - FRONT TAMPER HOME SENSOR (PL 14.8.9) A sensor for detecting that the GUIDE TAMPER FRONT A4 (PL 14.8.4) is at its home position. (Home position: Sensor beam blocked). - REAR TAMPER HOME SENSOR (PL 14.8.9) A sensor for detecting that the GUIDE TAMPER REAR A4 (PL 14.8.5) is at its home position.
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Chapter 6 Principles of Operation 3.3.2 Operations in Compile Tray In the Compile Tray, the sheets fed from the X' port undergo the tamping operation for alignment with respect to width direction, and the offset stacking operation for placing the sets of sheets staggered in the Stacker Tray. 3.3.2.1 Tamping The sheets fed from the X' port undergo the tamping operation in the Compile Tray for alignment with respect to width direction.
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Chapter 6 Principles of Operation 3.3.2.2 Offset Stacking Offset stacking staggers the position where the ejected sheets land on the Stacker Tray to help separate the stack of sheets into groups such as jobs or collated sets. Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 3.3.2.3 Sheet/Envelope Select Lever The Sheet/Envelope Select Lever can be switched to the "Sheet Mode" or "Envelope Mode" position depending on the print media to be used. In the "Sheet Mode", the sheet exits to the Stacker Tray without contacting the Select Lever.
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Chapter 6 Principles of Operation !" " !" " Finisher Service Manual Version 2 2009.06.
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Chapter 6 Principles of Operation 3.4 Stapler 3.4.1 Major Components and Their Functions - Low Staple Sensor A photo-interrupter type sensor for detecting the remaining quantity of the staples. (Staples low: Sensor beam blocked) Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation - Self Priming Sensor A photo-interrupter type sensor for detecting that the staple has reached the Stapler Head or that stapling has failed. ! " ! !# $ Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation - Staple Home Sensor A photo-interrupter type sensor for detecting that the Stapler Head is at its home position or that stapling has failed. It also triggers the Staple Motor to stop. (Home position: Sensor beam blocked) Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation - Staple Motor A motor that drives the Stapler Head to execute stapling. Rotates clockwise to activate the Stapler Head, and counterclockwise to return it to its original position. Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation Blank Page Finisher Service Manual Version 3 2009.07.
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Chapter 6 Principles of Operation 3.4.2 Stapling The sheets coming in from the X' port undergo tamping in the Compile Tray, and then are stapled in the position specified by the Printer. (Up to 50 sheets) 3.4.2.1 Operation of Stapling Stapling starts when the number of sheets deposited in the Compile Tray has reached the number of sheets for one set. (Up to 50 sheets) Stapling is executed by the Stapler Head that comes down to the sheets.
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Chapter 6 Principles of Operation 3.4.2.2 Stapling Position The staple is applied in the front corner at an angle of 25 degrees after the sheets are aligned to the front edge by the GUIDE TAMPER REAR A4 (PL 14.8.5). Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 3.5 Stacker Tray The Stacker Tray holds the sheets ejected from the Compile Tray by shifting to an appropriate position according to the height of the sheet stack. 3.5.1 Major Components and Their Functions - STACKER HEIGHT SENSOR (PL 14.4.3) * STACKER HEIGHT SENSOR 1/STACKER HEIGHT SENSOR 2 Detects the height of the sheet stack on the Stacker Tray based on the change of its actuator position. The MOTOR ASSY STACKER (PL 14.9.
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Chapter 6 Principles of Operation - STACKER NO PAPER SENSOR (PL 14.9.10) A sensor for detecting that the Stacker Tray is at the topmost position (home position). It also detects that the Stacker Tray has run out of paper. (Home position: Sensor beam blocked) - MOTOR ASSY STACKER (PL 14.4.7) A motor that moves up or down the Stacker Tray. Rotates clockwise to raise and counterclockwise to lower the Stacker Tray. - MOTOR ASSY EJECT (PL 14.5.
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Chapter 6 Principles of Operation ! "#$ ' ! '" ()* , , ! (+* (++ )* ! "#$ ! "#$ " % % & ' ! '" ()* " (+* (++ )* ! Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation - SET CLAMP HOME SENSOR (PL 14.4.3) A sensor for detecting that the SET CLAMP (SHAFT ASSY SET CLAMP: PL 14.6.32) is at its home position. (Home position: Sensor beam received) # % & " ! # $ % & ' ' ( ! % & " Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation - CLUTCH Z34 (PL 14.5.25) A clutch that transmits the torque from the MOTOR ASSY EJECT to the SET CLAMP (SHAFT ASSY SET CLAMP: PL 14.6.32). - GEAR ASSY SECTOR A4 (PL 14.5.18) Controls the movement of the GUIDE PAPER 240 by changing the transmission route from the MOTOR ASSY EJECT. (Refer to 4. Torque Transmission Route.
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Chapter 6 Principles of Operation 3.6 Electrical 3.6.1 Major Components and Their Functions - Switch * FINISHER FRONT DOOR SWITCH (PL 14.10.3) Detects whether the Front Cover is open. Interrupts the DC power to the components in the Finisher (+24VDC) when the Front Door is opened. - PWBA * PWBA MAIN A4FIN (PL 14.4.12Åj A board that controls the components in the Finisher. * LVPS ASSY (PL 14.10.
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Chapter 6 Principles of Operation Blank Page Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 4. Torque Transmission Route 4.1 MOTOR ASSY PM HTU The torque of the MOTOR ASSY PM HTU is transmitted through the route below. [ Name of moving parts ] [ BELT MOTOR ] [ BELT TRANSPORT ] [ ROLL ASSY ENT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation ! [ Name of moving parts ] [ BELT TRANSPORT ] [ BELT MOTOR ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY EXIT ] [ ROLL ASSY ENT ] Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 4.2 DRIVE ASSY TRANS The torque of the DRIVE ASSY TRANS is transmitted through the route below.
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Chapter 6 Principles of Operation ! [ Name of moving parts ] " #$%&' () *( (#+'+(,(# - +(' ). 3 330 4 5 / 0 1 [ BELT ] / 0 [ ROLL ASSY DRIVE ENT ] / 0 2 / 0 [ BELT ] [ PADDLE SUB ] [ ROLL ASSY DRIVE EXIT ] 330 / 0 1 6 3 [ SHAFT ASSY MAIN PADDLE ] Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 4.3 MOTOR ASSY EJECT DRIVE During sheet transfer from the X' port to the Compile Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below.
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Chapter 6 Principles of Operation [ Name of moving parts ] ! "#$%& '( )' '"*&*' '" + *'& (, [ ROLLER ASSY EJECT PINCH ] 8 3 8 - ./0 1 - ./ 8 114 3 8 - 233 45 . 67 - . - 114 . : 4 1 5 [ GUIDE PAPER 240 ] [ GUIDE PAPER 240 ] [ BELT ] [ BELT ] - . - 1145 1 6 - . 0 . 8 114 - . /3 /0 19 1145 -2 - 233 45 ./ 3 - ./ 32 9 36 - . 3 32 9 .
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Chapter 6 Principles of Operation 4.4 MOTOR ASSY EJECT DRIVE During sheet ejection from the Compile Tray to the Stacker Tray, the torque of the MOTOR ASSY EJECT DRIVE is transmitted through the route below. % ! & ' ( #)*+,- -).
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Chapter 6 Principles of Operation !" [ Name of moving parts ] # $%& ' ( $) ) * $ + ) ', [ ROLLER ASSY EJECT PINCH ] 8 2 8 - .0/ - .0 8 3 2 8 - 122 34 . 56 [ ROLLER ASSY EJECT ] - 3 . 7 4 : 3 [ GUIDE PAPER 240 ] [ GUIDE PAPER 240 ] [ BELT ] [ BELT ] - . 02 - . - 34 5 - . / . 8 3 0/ - 122 34 .0 2 7 - .0 9 3 -1 21 9 25 - .
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Chapter 6 Principles of Operation 4.5 MOTOR ASSY TAMPER The torque of the MOTOR ASSY TAMPER is transmitted through the route below. [ Name of moving parts ] [ GUIDE TAMPER FRONT ] [ GUIDE TAMPER REAR ] # !" Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation [ Name of moving parts ] [ GUIDE TAMPER REAR ] [ GUIDE TAMPER FRONT ] "# Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation 4.6 DRIVE ASSY STACKER The torque of the DRIVE ASSY STACKER is transmitted through the route below. [ Name of moving parts ] [ BELT ] [ BELT STACKER ] [ CARRIAGE ASSY & TRAY STACKER ] Finisher Service Manual Version 1 2009.03.
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Chapter 6 Principles of Operation [ Name of moving parts ] [ CARRIAGE ASSY & TRAY STACKER ] ! " [ BELT ] [ BELT STACKER ] Finisher Service Manual Version 1 2009.03.
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Chapter 7 Wiring Diagrams and Signal Information Chapter 7 Wiring Diagrams and Signal Information CONTENTS 1. Connection Wiring Diagram.........................................................................................7 - 1 1.1 Symbols in the General Connection Wiring Diagram........................................................................ 7 - 1 1.2 General Wiring Diagram ...................................................................................................................
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Chapter 7 Wiring Diagrams and Signal Information 1. Connection Wiring Diagram 1.1 Symbols in the General Connection Wiring Diagram The symbols in the general connection wiring diagram are described below. Symbol Description Represents an interconnection between parts using wiring harness or wire. Represents an interconnection which differs according to the specifications. Represents an interconnection between parts using a conductive member such as a plate spring.
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Chapter 7 Wiring Diagrams and Signal Information 1.2 General Wiring Diagram PWBA MAIN A4 FIN PL14.4.12 1 3 Printer PWBA MCU PL10.2.18 P/J22 P/J121 CN 4 P/J 8990 LVPS ASSY PL14.10.10 P/J 590 P/J 591 SWITCH (FRONT DOOR SWITCH) P/J 8889 PL14.10.3 P/J 8872 STACKER NO PAPER SENSOR PL14.9.10 P/J 8870 EJECT CLAMP HOME SENSOR PL14.4.3 P/J 8871 SET CLAMP HOME SENSOR PL14.4.3 P/J 8873 STACKER HEIGHT SENSOR 1 PL14.4.3 P/J 8874 STACKER HEIGHT SENSOR 2 PL14.4.3 P/J 8876 SOLENOID ASSY PL14.6.
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Chapter 7 Wiring Diagrams and Signal Information 2. Interconnection Wiring Diagram of Parts 2.1 Notes on Using the Wiring Diagram between Parts The following describes the legend of the wiring diagrams between parts shown on the following pages. Symbols Description Denotes a plug. Denotes a jack. P/JXX YY PWBA HNB DRV (PL X.Y.Z) Heater Control DEVE_A REGI CLUTCH ON(L)+24VDC EXIT PAPER SENSED(L)+3.3VDC Finisher Service Manual Version 1 2009.03.
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Chapter 7 Wiring Diagrams and Signal Information Symbols Description Denotes a connection between wires. I/L +24VDC +5VDC +3.3VDC Denotes DC voltage when the interlock switch in HNB MCU WITH CPU turns on. Denotes DC voltage. SG Denotes signal ground. AG Denotes analog ground. RTN Finisher Service Manual Version 1 2009.03.31 Denotes the return.
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Chapter 7 Wiring Diagrams and Signal Information 2.2 Configuration of the Interconnection Wiring Diagram of Parts The interconnection wiring diagram is divided into 4 sections. § 1 to § 4 indicate details of the interconnections of parts. § 1 DC POWER SUPPLY & SWITCH Connections of Printer with PWBA MAIN A4 FIN. Connections of LVPS ASSY with PWBA MAIN A4 FIN. Connections of SWITCH with PWBA MAIN A4 FIN. § 2 H-TRANSPORT, X' PORT & COMPILER Connections of HTU-HXPORT OPEN SENSOR with PWBA MAIN A4 FIN.
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Chapter 7 Wiring Diagrams and Signal Information BLANK PAGE Finisher Service Manual Version 1 2009.03.
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Chapter 7 Wiring Diagrams and Signal Information § 1 DC POWER SUPPLY & SWITCH Printer PWBA MAIN A4 FIN PL14.4.12 PWBA MCU PL10.2.18 HARNESS ASSY FIN PL11.1.8 PJ22 xDETECT_FIN 1 xEXIT_SNR_FIN 2 LVSQ_FIN 3 4 PJ121 xDETECT COMMANDER 5 6 7 8 TxD_FIN RxD_FIN SG CN4 1 1 2 2 3 3 6 6 9 9 10 10 11 11 RLY 24V 12 12 HARNESS ASSY IF A4FIN PL14.11.7 P/J8990 IOT DETECT 1 IOT EXIT 2 PS ENB 3 NC 4 CMD 5 STA 6 SG 6 NC HARNESS ASSY FIN PWR LVPS ASSY PL10.1.14 PL10.2.
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Chapter 7 Wiring Diagrams and Signal Information Signal line name Description xDETECT_FIN xEXIT_SNR_FIN LVSQ_FIN Communication signal of PWB A MCU (Engine) and PWB MAIN A4 xDETECT COMMANDER FIN(Finisher) TxD FIN RxD FIN PS_ENB Control signal of the LVPS FIN FRONT DOOR SW Control signal of the Switch(Front Door) Finisher Service Manual Version 1 2009.03.
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Chapter 7 Wiring Diagrams and Signal Information § 2 H-TRANSPORT, X' PORT & COMPILER TRAY PWBA MAIN A4 FIN PL14.4.12 +5VDC HARNESS ASSY HTU A4FIN PL14.2.40 P/J8987 1 2 3 11 12 13 14 +5VDC P/J8989 P/J8864 3 2 1 XPORT MOT A XPORT MOT /A XPORT MOT B XPORT MOT /B P/J8863 6 2 5 1 HARNESS ASSY SNR2 A4FIN PL14.11.6 SG COMP EXIT SNR VCC 10B 11B 12B P/J8984 9 10 11 12 +5VDC SG HTU OPEN SNR VCC HARNESS ASSY MOT2 A4FIN PL14.11.
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Chapter 7 Wiring Diagrams and Signal Information Signal line name Description HTU OPEN SNR Opening/closing detection signal of "COVER TOP H-TRA" XPORT MOT A XPORT MOT /A XPORT MOT B XPORT MOT /B Drive control signal of the MOTOR ASSY PM HTU. COMP EXIT SNR Transport paper detection signal to Compile Tray by SENSOR (Compile Exit Sensor) TRANSPORT MOT A TRANSPORT MOT /A TRANSPORT MOT B TRANSPORT MOT /B Drive control signal of the DRIVE ASSY TRANS.
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Chapter 7 Wiring Diagrams and Signal Information § 3 STACKER PWBA MAIN A4 FIN PL13.4.12 +5VDC HARNESS ASSY SNR2 A4FIN PL14.11.6 P/J8989 SG 4A STACK NO PAPER SNR 5A VCC 6A +5VDC 10A 11A 12A SG EJECT CLAMP HOME SNR VCC P/J8870 3 2 1 1B 2B 3B SG SET CLAMP HOME SNR VCC P/J8871 3 2 1 4B 5B 6B SG STACK HEIGHT SNR1 VCC P/J8873 3 2 1 7B 8B 9B SG STACK HEIGHT SNR2 VCC P/J8874 3 2 1 +5VDC +5VDC +5VDC +24VDC P/J8872 3 2 1 P/J8984 1 2 3 4 HARNESS ASSY MOT2 A4FIN PL14.11.
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Chapter 7 Wiring Diagrams and Signal Information Signal line name Description STACK NO PAPER SNR Paper detection signal in Stack Tray by SENSOR (STACKER NO PAPER SENSOR) EJECT CLAMP HOME Eject Clamp home position detection signal by SENSOR (EJECT CLAMP SNR HOME SENSOR) SET CLAMP HOME SNR Set Clamp home position detection signal by SENSOR (SET CLAMP HOME SENSOR) STACK HEIGHT SNR1 Height detection signal of Stack Tray by SENSOR (STACKER HEIGHT SENSOR1) STACK HEIGHT SNR2 Height detection signal of Sta
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Chapter 7 Wiring Diagrams and Signal Information § 4 STAPLER STAPLER ASSY PL14.8.20 PWBA MAIN A4 FIN PL14.4.12 P/J8983 1 2 3 4 P/J8988 10 11 12 13 14 HARNESS ASSY MOT1 A4FIN PL14.11.3 STAPLE CW(+) STAPLE CW(+) STAPLE CCW(-) STAPLE CCW(-) HARNESS ASSY SNR1 A4FIN PL14.11.5 VCC STAPLE HOME SNR SELF PRIMING SNR LOW STAPLE SNR SG P/J8887 1 2 3 4 P/J8886 5 4 3 2 1 M Staple Motor Staple Home Sensor Self Priming Sensor Low Staple Sensor FIN07005KA Finisher Service Manual Version 1 2009.03.
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Chapter 7 Wiring Diagrams and Signal Information Signal line name Description STAPLE CW(+) STAPLE CCW(-) Drive control signal of the Staple Motor. STAPLE HOME SNR Stapler Head home position detection signal by Staple Home Sensor in STAPLER ASSY LOW STAPLE SNR Detection signal of the needle of Stapler by Low Staple Sensor in STAPLER ASSY. Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS 1. Configuration of Finisher ............................................................................................8 - 1 1.1 Basic Configuration.......................................................................................................................... 8 - 1 2. Electrical Properties....................................................................................................8 - 2 2.1 Power Supply..........
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Chapter 8 Printer Specifications Chapter 8 Printer Specifications CONTENTS Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 1. Configuration of Finisher 1.1 Basic Configuration The Finisher consists of "Horizontal-Transport", "Stacker Tray", and "Finisher Main Unit". The Finisher functions only when installed to the printer. Tbt08100KB Finisher Service Manual Version 2 2009.06.
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Chapter 8 Printer Specifications 2. Electrical Properties 2.1 Power Supply The Finisher receives AC power from the printer it is connected to (100 to 240 VAC). 2.2 Power Consumption 65 VA or less Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 3. Mechanical Properties 3.1 Dimensions/Mass of Horizontal-Transport Width (mm) Depth (mm) Height (mm) Mass (kg) 429.8 256.3 115.8 1.7 or less Tbt08101KB 3.2 Dimensions/Mass of Finisher Width (mm) Depth (mm) Height (mm) Mass (kg) 490.2 516 524.7 14.0 or less Tbt08102KB Finisher Service Manual Version 2 2009.06.
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Chapter 8 Printer Specifications 3.3 Installation Requirements The finisher requires the minimum installation space shown below for typical operation. (Space occupied by the operator is not included.) Top view 60mm Tbt08103KA Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 4. Functions 4.1 Stapling - Stapling Position: Front Corner - Maximum Stapling Capacity: 50 sheets (90 g/m2 or less) - Staple Capacity: 5,000 or more 4.2 Stacker Tray Ejection Mode The ejection mode is automatically selected from Set Mode and Sheet Mode depending on the paper size. - Set Mode: The sheets are deposited in the Compile Tray, and then ejected to the Stacker Tray. - Sheet Mode: The sheets are directly ejected to the Stacker Tray.
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Chapter 8 Printer Specifications 4.5 Stapling Position 4.6 Processing Speed The processing speed of the Finisher depends on that of the Printer. Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 5. Consumables 5.1 Items of Consumables - Staple cartridge 5.2 Consumable Life - Staple cartridge: 5,000 staples Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 6. Operating Environment 6.1 Ambient Temperature/Humidity The ambient temperature and humidity of the installation site shall be as follows: At operation: 10-32 °C, 15-85%RH (Non-condensing) 6.2 Installation Levelness When secured to the Printer, the Finisher shall not malfunction at a tilt of 1° to the front, back, right, or left. 6.3 Ambient Lighting 3000 lux or less (without direct sunlight) Finisher Service Manual Version 1 2009.03.
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Chapter 8 Printer Specifications 7. Safety/Environment Conditions 7.1 Safety Standard - 100V system UL60950-1 CSA C22.2 No.60950 - 220V system IEC60950 7.2 EMI - 100/110V system (US) FCC Part 15, Subpart B, Class B - 220V system (EC) EN55022, Class B Finisher Service Manual Version 1 2009.03.