Operating Instructions VLT® 5000 FLUX
VLT® 5000 FLUX ■ Contents Safety ...................................................................................................................... How to use this manual ............................................................................................ Safety regulations ..................................................................................................... Warning against unintended start .............................................................................
VLT® 5000 FLUX Programming .................................................................................................... 60 Operation and Display ............................................................................................ 60 Load and motor ..................................................................................................... 67 Functional Stop Delay, par 163 - Flux ..................................................................... 77 References and limits .........
VLT® 5000 FLUX ■ How to use this manual This manual provides you with the information necessary to install, start-up and operate the frequency converter. We recommend you to read this manual carefully. When using a cross reference in text please see contents. You may also visit Danfoss Drives’ homepage: www.danfoss.com/drives Safety VLT 5000 FLUX 175ZA735.15 ■ Software version Operating Instructions Software version: 5.
VLT® 5000 FLUX The voltage of the frequency converter is dangerous whenever the equipment is connected to mains. Incorrect installation of the motor or the frequency converter may cause damage to the equipment, serious personal injury or death. Consequently, the instructions in this manual, as well as national and local rules and safety regulations, must be complied with. ■ Warning against unintended start 1.
VLT® 5000 FLUX ■ Abbreviations and Definitions ■ Frequency converter Abbreviation/Definition Description IVLT,MAX The maximum output current of the frequency converter. IVLT,N The rated output current of the frequency converter. UVLT,MAX The maximum output voltage.
VLT® 5000 FLUX ■ Motor Abbreviation/Definition Description fM,N The rated motor frequency (nameplate data) IM,N The rated motor current (nameplate data) I0 Idle current nM,N The rated motor speed (nameplate data) nslip Slip in motor speed PM,N The rated power delivered by the motor (nameplate data) P0 Power losses at idle state RFe Iron loss resistance R2’ Rotor resistance RS Stator resistance TM,N The rated torque (motor) UM,N The rated motor voltage (nameplate data) X1σ Stator L
VLT® 5000 FLUX ■ Miscellaneous- continued Abbreviations/Definitions Description ED Duty cycle ELCB Earth Leakage Circuit Breaker ETR Electronic thermal relay is a thermal load calculation based on present load and time.
VLT® 5000 FLUX ■ Technology ■ Control Principle A frequency converter rectifies AC voltage from mains into DC voltage. This DC voltage is then converted into a AC voltage with a variable amplitude and frequency. 1. Mains voltage 3 x 400 - 500 V AC, 50 / 60 Hz. 2. Rectifier A three-phase rectifier bridge that rectifies AC voltage into DC voltage. 3.
VLT® 5000 FLUX Minor interference on mains Since as standard the frequency converter features intermediate circuit coils, there is only a small amount of harmonic mains supply interference. This ensures a good power factor and lower peak current, which reduces the load on the mains installation. Advanced VLT protection Current measurement on all three motor phases provides perfect protection of the frequency converter against earthing and short-circuiting faults on the motor connection.
VLT® 5000 FLUX ■ Key Diagram for VLT 5001–5027 10 200-240 V, VLT 5001–5102 380-500 V MG.55.A7.
VLT® 5000 FLUX Introduction ■ Key Diagram for VLT 5122-5502 380-500 V MG.55.A7.
VLT® 5000 FLUX ■ Key Diagram for VLT 5032–5052 200–240 V 12 MG.55.A7.
VLT® 5000 FLUX ■ Mechanical dimensions All the below listed measurements are in mm.
VLT® 5000 FLUX ■ Mechanical dimensions, cont. 14 MG.55.A7.
VLT® 5000 FLUX ■ Mechanical dimensions (cont.) Type H, IP 20, IP 54 Technical data Type I, IP 00 Type J, IP 00, IP 21, IP 54 MG.55.A7.
VLT® 5000 FLUX Please pay attention to the requirements that apply to integration and field mounting kit, see the below list. The information given in the list must be observed to avoid serious damage or injury, especially when installing large units. All frequency converters can be mounted side by side/flange by flange. The frequency converter must be installed vertically. The frequency converter is cooled by means of air circulation.
VLT® 5000 FLUX d [mm] Comments Bookstyle VLT 5001-5006, 200-240 V VLT 5001-5011, 380-500 V 100 100 Installation on a plane, vertical surface (no spacers) Compact (all enclosure types) VLT 5001-5006, 200-240 V VLT 5001-5011, 380-500 V 100 100 Installation on a plane, vertical surface (no spacers) VLT 5008-5027, 200-240 V VLT 5016-5062, 380-500 V VLT 5072-5102, 380-500 V 200 200 225 Installation on a plane, vertical surface (no spacers) VLT 5032-5052, 200-240 V VLT 5122-5302, 380-500 V 225 225 VL
VLT® 5000 FLUX ■ Installation of VLT 5352-5502 380-500 V Compact Nema 1 (IP 21) and IP 54 Cooling Side-by-side Compact Nema 1 (IP 21) and IP 54 All units in the above-mentioned series require a minimum space of 225 mm above the enclosure and must be installed on a flat level surface. This applies to both Nema 1 (IP 21) and IP 54 units. Gaining access to the VLT 5352-5502 requires a minimum space of 579 mm in front of the frequency converter.
VLT® 5000 FLUX ■ Electrical installation The voltage on the frequency converter is dangerous when the unit is connected to mains. Incorrect installation of the motor or the frequency converter may lead to material damage or serious injury or it may be fatal. Consequently, the instructions in this manual as well as national and local rules and safety regulations must be complied with. Touching the electrical parts may be fatal, even after the mains supply has been disconnected.
VLT® 5000 FLUX ■ Motor shaft direction ■ Electrical installation - brake resistor temperature switch Torque: 0.5-0.6 Nm Screw size: M3 No. 106, 104, 105 The factory setting is for clockwise rotation with the frequency converter output connected as follows: CW U 96 V 97 W 98 CCW U 96 V 98 W 97 Function Brake resistor temperature switch. NB!: This function is only available on VLT 5032-5052 200-240 V and VLT 5125-5502 380-500 V.
VLT® 5000 FLUX ■ Tightening-up torques and screw sizes The table shows the torque required when fitting terminals to the frequency converter. For VLT 5001-5027 200-240 V and VLT 5001-5102 380-500 V, the cables must be fastened with screws. For VLT 5032-5052 200-240 V and VLT 5122-5502 380-500 V, the cables must be fastened with bolts.
VLT® 5000 FLUX ■ Electrical installation - external fan supply Torque 0,5-0,6 Nm Screwsize: M3 Screw size: M3 No. 1-3 4, 5 Function Relay output, 1+3 break, 1+2 make See parameter 323 of the Operating Instructions. See also General technical data. Relay output, 4+5 make See parameter 326 of the Operating Instructions. See also General technical data. Available in 5122-5502, 380-500 V; 5032-5052, 200-240 V in all enclosure types.
VLT® 5000 FLUX ■ Extra protection (RCD) ELCB relays, multiple protective earthing or earthing can be used as extra protection, provided that local safety regulations are complied with. In the case of an earth fault, a DC content may develop in the faulty current. If ELCB relays are used, local regulations must be observed. Relays must be suitable for protection of 3-phase equipment with a bridge rectifier and for a brief discharge on power-up.
VLT® 5000 FLUX ■ Electrical installation, power cables Compact IP 20/Nema 1 Compact IP 54 Bookstyle VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V 24 MG.55.A7.
VLT® 5000 FLUX Compact VLT 5001-5006 200-240 V VLT 5001-5011 380-500 V ■ Electrical installation, power cables Compact IP 20 VLT 5072-5102 380-500 V Installation Compact IP 20/Nema 1 VLT 5008-5027 200-240 V VLT 5016-5102 380-500 V Compact IP 20/Nema 1 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V MG.55.A7.
VLT® 5000 FLUX Compact IP 54 VLT 5008-5027 200-240 V VLT 5016-5062 380-500 V 26 Compact IP 54 VLT 5072-5102 380-500 V MG.55.A7.
Compact IP 00 with disconnect and fuse VLT 5202-5302 380-500 V Compact IP 21/IP54 without disconnect and fuse VLT 5122-5152 380-500 V Compact IP 21/IP54 with disconnect and fuse VLT 5202-5302 380-500 V Installation Compact IP 00 without disconnect and fuse VLT 5122-5152 380-500 V MG.55.A7.
VLT® 5000 FLUX Compact IP 21 / IP 54 without disconnect and fuse VLT 5352-5502 380-500 V Compact IP 00 with disconnect and fuse VLT 5352-5502 380-500 V Position of earth terminals, IP 00 Compact IP 00 without disconnect and fuse VLT 5352-5502 380-500 V Position of earth terminals, IP 21 / IP 54 28 MG.55.A7.
VLT® 5000 FLUX Installation ■ Electrical installation, power cables Compact IP 00/NEMA 1 (IP 20) VLT 5032-5052 200-240 V Compact IP 54 VLT 5032-5052 200-240 V MG.55.A7.
VLT® 5000 FLUX ■ Installation of Control Cables All terminals for the control cables are located under the protective cover of the frequency converter. The protective cover (see drawing) can be removed by means of a pointed object - a screwdriver or similar. ■ Terminal Designation No. 04, 05 Function Relay output +24 VDC. Supply to digital inputs Imax: 200 mA.
VLT® 5000 FLUX Terminal 37 is a "Hardware Coast" input function for disabling the output stages (inverter). Terminal 37 cannot be disabled, handled or adjusted by any parameters. Terminal 37 must be pulled up to 24 V DC for the unit to work. Installation of Control Cables Tightening-up torque: 0.22 - 0.25 Nm Screw size: M2 Screw driver type: 0.4 x 2.5 x 80 mm See Earthing of Braided Screened/Armoured Control Cables for correct earthing.
VLT® 5000 FLUX The encoder surveillance circuit must be switched off in parameter 350 [0]. If the encoder has no inverted outputs, the encoder cable can only have a length of max 3 meter. The encoder input must then be terminated as shown. If the encoder has no zero pulse, and the encoder monitor is enabled (parameter 350), the inputs 77 and 78 must be terminated. ■ Electrical installation Regarding programming of the digital and analog inputs and outputs, see parameter group 300.
VLT® 5000 FLUX If more than one frequency converter is to be connected to a given master, use parallel connections. ie. when using eg. the RS 232, the RS 485 plug must be removed from the board. Hardware connection of the RS 232: In order to avoid potential equalizing currents the circuit driving terminals 68 and 69 are connected to the VLT chassis ground via a 100 resistor. Bus termination The bus must be terminated by a resistor network at both ends.
VLT® 5000 FLUX ■ Connection examples ■ 2-wire start/stop Start (18) Stop (16) Jog Ramp up Time Ramp down Time Jog Speed Jog Ramp Time Quick Stop (27) Parameter 302 Pulse Start [2] Parameter 300 Stop inverted [2] Parameter 305 Jog [5] Parameter 207/209 [0.01…3600] Parameter 208/210 [0.01…3600] Parameter 213 [0.0…Parameter 202] Parameter 211 [0.
VLT® 5000 FLUX Start - Stop (18) Freeze reference Higher speed Lower speed Ramp up time Ramp down time Parameter 302 Start [1] Parameter 305 Freeze reference [9 Parameter 306 Speed up [9] Parameter 307 Speed down [9] Parameter 209 [0.01...3600] Parameter 210 [0.01...3600] ■ Potentiometer reference Analogue input (53) Min Scaling (53) Max Scaling (53) Parameter 308 Reference [1] Parameter 309 [0.0….10.0 V] Parameter 310 [Parameter 309…10.
VLT® 5000 FLUX ■ Electrical installation - EMC precautions The following is a guideline to good engineering practice, when installing drives. Following these guidelines is advised, where compliance with EN 61000-6-3, EN 61000-6-4, EN 55011 or EN 61800-3 First environment is required. If the installation is in EN 61800-3 Second environment, i.e. industrial networks or in an installation that has its own transformer, it is acceptable to deviate from these guidelines. It is however not recommended.
Installation VLT® 5000 FLUX MG.55.A7.
VLT® 5000 FLUX 38 MG.55.A7.
VLT® 5000 FLUX ■ Use of emc-correct cables Braided screened/armoured cables are recommended to optimise EMC immunity of the control cables and the EMC emission from the motor cables. The ability of a cable to reduce the in- and outgoing radiation of electric noise depends on the transfer impedance (ZT).
VLT® 5000 FLUX ■ Electrical installation - earthing of control cables Generally speaking, control cables must be braided screened/armoured and the screen must be connected by means of a cable clamp at both ends to the metal cabinet of the unit. The drawing below indicates how correct earthing is carried out and what to be done if in doubt.
VLT® 5000 FLUX ■ RFI switch Mains supply isolated from earth: If the frequency converter is supplied from an isolated mains source ( IT mains), the RFI switch is recommended to be turned off (OFF). In case optimum EMC performance is needed, parallel motors are connected or the motor cable length is above 25 m, it is recommended to set the switch in ON position.
VLT® 5000 FLUX Compact IP 20/NEMA 1 VLT 5008 200 - 240 V VLT 5016 - 5022 380 - 500 V Compact IP 20/NEMA 1 VLT 5022 - 5027 200 - 240 V VLT 5042 - 5102 380 - 500 V Compact IP 20/NEMA 1 VLT 5011 - 5016 200 - 240 V VLT 5027 - 5032 380 - 500 V Compact IP 54 VLT 5001 - 5006 200 - 240 V VLT 5001 - 5011 380 - 500 V 42 MG.55.A7.
VLT® 5000 FLUX Compact IP 54 VLT 5008 - 5011 200 - 240 V VLT 5016 - 5027 380 - 500 V Installation Compact IP 54 VLT 5072 - 5102 380 - 500 V Compact IP 54 VLT 5016 - 5027 200 - 240 V VLT 5032 - 5062 380 - 500 V MG.55.A7.
VLT® 5000 FLUX ■ Control panel (LCP) The front of the frequency converter features a control panel - LCP(Local Control Panel), which makes up a complete interface for operation and monitoring of the frequency converter. The control panel is detachable and can - as an alternative - be installed up to 3 metres away from the frequency converter, e.g. on a front panel, by means of a mounting kit option.
VLT® 5000 FLUX [DISPLAY / STATUS] selects the mode of display or for changing back to Display mode from either the Quick menu mode or the Menu mode. [QUICK MENU] programms the parameters that belong under the Quick menu mode. It is possible to switch directly between Quick menu mode and Menu mode. [MENU] programms all parameters. It is possible to switch directly between Menu mode and Quick menu mode. [CHANGE DATA ] changes the parameter selected either in the Menu mode or the Quick menu mode.
VLT® 5000 FLUX ■ Display mode - selection of read-outstate • Read-out state I: • Display state IV: 1500 rpm SETUP 1 This display state can be produced during operation if another setup is to be changed without stopping the frequency converter. This function is activated in parameter 005, Programming Setup. 24.3% Line 2 shows the data value of an operating variable with related unit. Line 1 provides a text which explains line 2. In the example, the speed has been selected as variable via parameter 009.
VLT® 5000 FLUX DISPLAY MODE ▲ ▲ Automatic Motor 8 329 Encoder feedback ▲ ▲ MENU MODE 9 351 Encoder direction 10 207 Ramp-up time 1 [sec] 11 208 Ramp-down time 1 [sec] 12 205 Max reference [rpm] 13 417 Speed PID 14 418 QUICK MENU MODE SPEED ▲ QUICK MENU 1 OF 13 ▲ 1500 rpm KEYB.
VLT® 5000 FLUX SPEED ■ Changing data The procedure for changing data is the same in Quick menu as Menu mode . Pressing the [CHANGE DATA] key gives access to changing the selected parameter, following the flashing underlining in line 4. SPEED 1500 rpm 001 SETUP 1 175ZA740.10 ■ Changing a text value If the selected parameter is a text value, the text value is changed by means of the [+/-] keys. LANGUAGE ENGLISH 1500 rpm 130 SETUP 1 175ZA743.
VLT® 5000 FLUX ■ Initialisation to factory setting The frequency converter can be initialised to factory settings in two ways. Initialisation by parameter 620 - Recommended initialisation • • • • • • Select parameter 620 Press [CHANGE] Select "Initialisation" Press the [OK] key Cut off the mains supply and wait until the display turns off. Reconnect the mains supply - the frequency converter is now reset.
VLT® 5000 FLUX ■ Local and remote control The frequency converter can be operated manually (Local control) or remotely (Remote control). The following is a list of the functions/commands given via the control panel, the digital inputs or the serial communication port in the two situations (modes).
VLT® 5000 FLUX ■ Handling of single references Using a single reference, only one active reference signal is connected, either in the form of an external or in the form of a preset (internal) reference. The external reference can be voltage, current, frequency (pulse) or binary via the serial port. Two examples are given below of the way the single references are handled by the frequency converter.
VLT® 5000 FLUX Example 3: Ex 1 Ex 2 Ex 3 External reference signal from an external source = -10 V (1500 rpm ccw) - +10 V (1500 rpm cw) Configuration (parameter 100) = Speed control closed loop. Configuration Reference term (53) Min Ref signal (1V) Max Ref signal (5 V) Ref Range Min Ref (20.000 rpm) Max Ref (1500.000 rpm) Configuration Reference term (53) Min Ref signal (0V) Max Ref signal (10 V) Ref Range Ref Type Max Ref (3000.
VLT® 5000 FLUX • • • Sum Relative External/Preset List of handling of multi-references Reference Handling ■ Handling of multi-references Multi-references are used where two or more reference signals are connected either as external or preset reference signals. Parameter 214 can be combined in the following functions: MG.55.A7.
VLT® 5000 FLUX ■ Programming of stop at torque limit In applications with an external electro-mechanical brake, such as hoisting applications, it is possible to stop the frequency converter via a ‘standard’ stop command, while at the same time activating the external electro-mechanical brake. The example below illustrates the programming of frequency converter connections. The external brake can be connected to relay 01 or 04, see Control of mechanical brake.
VLT® 5000 FLUX The brake is protected against short-circuiting of the brake resistor, and the brake transistor is monitored to ensure that short-circuiting of the transistor is detected. By using a relay/digital output, the latter can be used for protecting the brake resistor against overloading in connection with a fault in the frequency converter.
VLT® 5000 FLUX NB!: If a short circuit in the brake transistor occurs, power dissipation in the brake resistor can only be prevented by using a mains switch or contactor to disconnect the mains for the frequency converter. (The contactor can be controlled by the frequency converter). 56 MG.55.A7.
VLT® 5000 FLUX How to perform an AMA 1. Press the [STOP/RESET] key 2. Set motor nameplate data in parameters 102-106 3. Select whether a total [ENABLE COMPLETE AMA] or an [ENABLE REDUCED AMA] is required in parameter 107 4. Connect terminal 12 (24 VDC) to terminal 37 on the control card 5. Connect terminal 12 (24 VDC) to terminal 27 on the control card 6. Connect terminal 12 (24 VDC) to terminal 18 on the control card 7. Press the [START] key to start the automatic motor adaptation.
VLT® 5000 FLUX CHECK P.103,105 [0] [AUTO MOT ADAPT FAIL] Parameter 102, 103 or 105 has a wrong setting. Correct the setting and start AMA all over. LOW P.105 [1] The motor is too small for AMA to be carried out. If AMA is to be enabled, the rated motor current (parameter 105) must be higher than 35% of the rated output current of the frequency converter. ASYMMETRICAL IMPEDANCE [2] AMA has detected an asymmetrical impedance in the motor connected to the system. The motor could be defective.
VLT® 5000 FLUX ■ Flying start Flying start function makes it possible to "catch" a motor that is spinning freely and for the frequency converter to take control of the motor speed. This function can be enabled or disabled via parameter 445. that the motor is at a standstill or is rotating at a low speed, and the frequency converter will start the motor in the normal way after searching. 3. The frequency converter trips and Flying start is active.
VLT® 5000 FLUX ■ Operation and Display ■ Introduction The parameter group 001 - 099 provides the adjustment and settings for the operation site and for the operation and settings of the LCP (Local Control Panel) display and storing unit. PNU Parameter # description Factory setting Range Changes 4-Setup 001 L anguage English No No 0 5 002 L ocal/remote control Remote control Yes Yes 0 5 003 L ocal reference 000.
VLT® 5000 FLUX NB!: Please be aware that terminal 37 (hardware coast) is always active. (LANGUAGE) Value: ✭English (ENGLISH) German (DEUTSCH) French (FRANCAIS) Danish (DANSK) Spanish (ESPAÑOL) Italian (ITALIANO) [0] [1] [2] [3] [4] [5] Function: This parameter defines the language to be used on the display. 002 Local/remote control (OPERATION SITE) Value: ✭Remote control (REMOTE) Local control (LOCAL) [0] [1] Function: There is a choice of two methods of controlling the frequency converter.
VLT® 5000 FLUX Function: This parameter defines the Setup number to control the functions of the frequency converter. All parameters can be programmed in four individual parameter Setups, Setup 1 - Setup 4. In addition, there is a Factory Setup, which cannot be modified. 006 Copying of Setups Description of choice: Factory Setup [0] contains the data set at the works. Can be used as a data source if the other Setups are to be returned to a known state.
VLT® 5000 FLUX NB!: Uploading/Downloading can only be carried out in the Stop mode. 008 Display scaling speed (SPEED SCALE) Value: 0.01 - 100.00 ✭ 1 Function: This parameter chooses the factor to be multiplied by the motor speed, for presentation in the display, when parameter 009-012 have been set for Speed x Scaling [5].
VLT® 5000 FLUX Motor voltage [V] states the voltage supplied to the motor. DC link voltage [V] states the intermediate circuit voltage in the frequency converter. Thermal load, motor [%] states the calculated/estimated thermal load on the motor. 100% is the cut-out limit. Thermal load, VLT [%] states the calculated/estimated thermal load on the frequency converter. 100% is the cut-out limit. Hours run [Hours] states the number of hours that the motor has run since the latest reset in parameter 619.
VLT® 5000 FLUX 016 Local reversing 013, when the frequency converter has been set to Remote control [0] in parameter 002. (LOCAL REVERSING) Value: ✭Not possible (DISABLE) Possible (ENABLE) LCP control [3] is selected if the reference is to be set via parameter 003.
VLT® 5000 FLUX 019 Operating state at Power up, local control (POWER UP ACTION) Value: Auto restart, use saved ref. (AUTO RESTART) ✭Forced stop, use saved ref. (LOCAL=STOP) Forced stop, set ref. to 0 (LOCAL=STOP, REF=0) [0] [1] 025 Quick Menu setup (QUICK MENU SETUP) [2] Function: Setting of the operating mode when the mains voltage is reconnected. This function can only be active in connection with Local control [1] in parameter 002. Description of choice: Auto restart, use saved ref.
VLT® 5000 FLUX ■ Load and motor ■ Introduction PNU Parameter # description Factory setting Range Changes 4-Setup 100 C onfiguration Speed control, closed loop No Yes 0 5 101 Torque characteristics High - constant torque No Yes 0 5 102 M otor power Depends on the unit 0.18-500 kW No Yes 1 6 103 M otor voltage Depends on the unit 200 - 500 V 104 M otor frequency 50 Hz 105 M otor current Depends on the unit 0.
VLT® 5000 FLUX See also Operation and Display for further information regarding Changes during operation, 4-Setup and Conversion index. ✭ = factory setting. () = display text [] = value for use in communication via serial communication port 68 MG.55.A7.
VLT® 5000 FLUX 102 Motor power (MOTOR POWER) (CONFIG. MODE) Value: Speed control, open loop (SPEED OPEN LOOP) ✭Speed control, closed loop (SPEED CLOSED LOOP) Torque control, speed feedback (TORQUE CONTROL SPEED) [0] [1] [5] Function: This parameter is used for selecting the configuration to which the frequency converter is to be adapted. This makes adaptation to a given application simple, because the parameters that are not used in the given configuration are covered up (not active).
VLT® 5000 FLUX 103 Motor voltage Function: Selecting the rated motor frequency fM,N (nameplate data). (MOTOR VOLTAGE) Value: 200 V 208 V 220 V 230 V 240 V 380 V 400 V 415 V 440 V 460 V 480 V 500 V [200] [208] [220] [230] [240] [380] [400] [415] [440] [460] [480] [500] Description of choice: Select a value that equals the nameplate data on the motor. Alternatively it is also possible to set the value for motor frequency infinitely variably.
VLT® 5000 FLUX Description of choice: The rated motor speed nM,N is used i.a. for calculating the optimal slip compensation. NB!: It is important to enter the correct value, since this forms part of the Flux vector control feature. The max. value equals fM,N x 60. Set fM,N in parameter 104. NB!: There must not be any externally generating torque during automatic motor adaptation. NB!: If the setting in parameter 102-106 is changed, the parameters 150-154 will return to factory setting.
VLT® 5000 FLUX 119 High starting torque Description of choice: (HIGH START TORQ.) Value: 0.0 - 0.5 sec. ✭ 0.0 sec. Function: This function is active together with Speed Control Closed Loop (parameter 100). In order to obtain a high starting torque, approx. 2 x IVLT,N for max. 0.5 sec. However, the current is limited by the protection limit of the frequency converter. Description of choice: Set the high starting torque time. 120 Start delay (START DELAY) Value: 0.0 - 10.0 sec. ✭ 0.0 sec.
VLT® 5000 FLUX Function: Selecting the function of the frequency converter after a stop command and the frequency has been ramped down to the settings of parameter 123. Warning: 100 % current for too long may damage the motor. Description of choice: 123 Min. speed for activating function at stop (MIN.F. FUNC.STOP) Value: 0 - 600 rpm ✭ 0 rpm Function: This parameter sets the speed at which the function selected in parameter 122 is to be activated. Description of choice: Enter the desired speed.
VLT® 5000 FLUX 127 DC brake cut-in speed (DC BRAKE CUT-IN) Value: 0.0 - parameter 202 ✭ 0.0 rpm (OFF) Function: Setting the DC brake cut-in speed at which the DC braking current (parameter 125) is active, in connection with a stop command. Select Thermistor trip if cutting out (trip) is desired when the connected thermistor in the motor gets too hot. Select ETR Warning 1-4, if a warning is to come up on the display when the motor is overloaded according to the calculations.
VLT® 5000 FLUX 130 Start speed (START SPEED) Value: 0.0 - 600 rpm ✭ 0.0 rpm Function: This parameter allows setting of the output speed at which the motor is to start. The output speed ’leaps’ to the set value. This parameter can be used e.g. for hoist applications (cone armature motors). Description of choice: Programming Set the desired start speed.
VLT® 5000 FLUX ■ Additional Motor Parameters The motor data in parameter 150-158 must be matching the specific motor, in order for the motor to run properly. Factory settings are figures based on common motor parameter values from normal standard motors. If the motor parameters are not set correctly, it may cause a malfunction of the drive system. If the motor data is not known it is recommended to perform an AMA (Automatic Motor Adaptation). See section Automatic Motor Adaptation.
VLT® 5000 FLUX 154 Main Reactance (MAIN REACTANCE) Value: Ohm RFe < P0 / I02 ✭ Depends on unit Function: Set the main reactance of the motor. Description of choice: Xh can be set as follows: 1. Automatic Motor Adaptation, where the frequency converter measures on the motor to determine the value. 2. The motor supplier states the value. 3. The factory setting of Xh, selected by the frequency converter itself on the basis of the motor nameplate data, is used.
VLT® 5000 FLUX 163 Functional Stop Delay (FUNC. STOP DELAY) Value: 0-10 sec. ✭ 0 Function: When stopping, this delay postpones the change to the selected stop-function, unless DC-brake is enabled. During this delay, the shaft will be held at zero speed with full holding torque. Description of choice: Ensuring that the mechanical brake has locked the load before the motor is in coast mode. See Mechanical brake control. 164 Mechanical Brake Release Delay (BRAKE REL. DELAY) Value: 0.01-2.00 sec ✭ 0.
VLT® 5000 FLUX ■ References and limits ■ Introduction The purpose of the parameter group 2xx is selecting and adjusting references, ramping times and setting limits for warnings. Actual reference External reference Preset reference Resulting reference for speed/torque Reference on Terminals 53, 54 or 60, and puls and bus references Reference value from the internal four presets.
VLT® 5000 FLUX See also Operation and Display for further information regarding Changes during operation, 4-Setup and Conversion index. ✭ = factory setting. () = display text [] = value for use in communication via serial communication port 80 MG.55.A7.
VLT® 5000 FLUX 200 Output speed range/direction See also parameter 205. (OUT SPEED RNG/ROT) Description of choice: Value: ✭Only clockwise, 0-4500 rpm (4500 RPM CLOCK WISE) Both directions, 0-4500 rpm (4500 RPM BOTH DIRECT.) Only clockwise, 0-18000 rpm (18000 RPM CLOCK WISE) Both directions, 0-18000 rpm (18000 RPM BOTH DIRECT.) [0] A value from 0 to the choice made in parameter 200 can be selected. [1] [3] Function: This parameter prevents unwanted reversing.
VLT® 5000 FLUX 205 Maximum reference (MAX. REFERENCE) Value: RefMIN - 100,000.000 221). Please note, that the value 0.00 corresponds to 0.01 sec. in speed mode. ✭ 1500.000 Function: The Maximum reference gives the highest value that can be obtained by the sum of all references. Description of choice: The unit follows the choice of configuration in parameter 100.
VLT® 5000 FLUX Switching to ramp 2 may be activated via a signal on digital input terminal 16, 17, 29, 32 or 33. Ramp 1 will then be disabled. 212 Quick stop ramp-down time (Q STOP RAMP TIME) Value: 0.00 - 3600 sec. (closed loop) 0.05 - 3600 sec. (open loop) ✭ depends on unit 210 Ramp-down time 2 Value: 0.00 - 3600 sec. (closed loop) 0.05 - 3600 sec. (open loop) ✭ depends on unit Function: See description of parameter 208. Please note, that the value 0.00 corresponds to 0.01 during speed.
VLT® 5000 FLUX If External/preset [2] is selected, it is possible to shift between external references or preset references via terminal 16, 17, 29, 32 or 33 (parameter 300, 301, 305, 306 or 307). Preset references will be a percentage value of the reference range. External reference is the sum of the analogue references, pulses and bus references. See also section Reference Handling. NB!: If Sum or Relative is selected, one of the preset references will always be active.
VLT® 5000 FLUX The values are valid for a 4 pole asynchronous motor. See drawing in section Handling of multi-references . 219 Catch up/slow down value (CATCH UP/SLW DWN) Value: 0.00-100% of the current reference ✭ 0.00% Function: This parameter enables the entry of a percentage value (relative) which will either be added to or deducted from the actual reference. 215 Preset reference 1 (PRESET REF. 1) 216 Preset reference 2 (PRESET REF. 2) 217 Preset reference 3 (PRESET REF.
VLT® 5000 FLUX Changing parameter 222 (TORQ LIMIT GENER) when parameter 100 is set to SPEED OPEN LOOP (0), parameter 236 (LOW SPEED CURRENT) will automatically be readjusted. If parameter 222 > parameter 236, a potential risk for motor stalling occurs. 223 Warning: Low current (WARN. CURRENT LO) Value: 0.0 - parameter 224 ✭ 0.0 A Description of choice: See also parameter 409 for further details. In order to protect the motor from reaching pull-out torque, the factory setting is 1.
VLT® 5000 FLUX Description of choice: 225 Warning: Low speed (WARN. SPEED LOW) Value: 0 - parameter 226 ✭ 0 rpm Function: When the motor speed is below the limit, nLOW, the display indicates SPEED LOW. The signal outputs can be programmed to produce a status signal on terminal 26 or 46 and on relay output 01 or 04 (parameter 319, 321, 323 or 326). Description of choice: The lower signal limit of the motor speed, nLOW, must be programmed within the normal working range of the frequency converter.
VLT® 5000 FLUX Description of choice: NB!: If the motor is running below 10 Hz for a longer period than one minute, parameter 236 must be reduced accordingly to avoid that the motor burns out. 237 Model Shift Speed (MODEL SHIFT SPEED) Value: 2 Hz .. 80% of nnorm ✭ 10 Hz (default and nnorm dependent) Function: With this parameter it is possible to make an adjustment of the shifting point where VLT 5000 FLUX changes the FLUX model in the DSP.
VLT® 5000 FLUX ■ Introduction Parameter group 3xx selects the analogue and digital inputs and outputs to the desired function. Also scaling of the inputs and outputs is performed in this group. Inputs: Max frequency on inputs terminal 16, 17, 18, 19, 27, 32, and 33 is 5 kHz. (24Vpp). Max frequency on inputs terminal 29 is 65 kHz (24Vpp). Max frequency for the encoder inputs terminal 73 - 78 is 250 kHz (5Vpp). Outputs: Analogue outputs terminal 42 and 45 are scaleable current outputs.
VLT® 5000 FLUX ■ Digital Input Functions Digital inputs Terminal no.
VLT® 5000 FLUX None of the above-mentioned stop commands (start-disable) are to be used as disconnection switch in connection with repairs. Cut mains instead. NB!: Note that when the frequency converter is at the torque limit and has received a stop command, it will only stop if an output terminal (42, 45, 01 or 04) has been connected to terminal 27. The data choice on output terminal 42, 45, 01 or 04 must be Torque limit and stop [27].
VLT® 5000 FLUX selected. A logic ‘1‘ on the terminal selected for speed up, the reference or the output speed will increase. Selection of Setup Freeze ref/ (32)msb (33)lsb Freeze output A logic ‘1‘ on the terminal selected for speed down, the reference or the output frequency will be reduced. Pulses (logic ‘1‘ minimum high for 3 ms and a minimum pause of 3 ms) will change the speed of 0.1% (reference) or 1 rpm (output speed).
VLT® 5000 FLUX Regarding Value, Function and Description of choice, please see table in section Digital Input Functions . Analogue inputs ■ Analogue inputs terminal no.
VLT® 5000 FLUX 128 must be programmed for Thermistor warning [1] or Thermistor trip [2]. Speed limit is used if speed limit value set in Parameter 202 is changed by means of an analogue signal. 308 Terminal 53, analogue input voltage (AI [V] 53 FUNCT.) Value: See the Analogue Inputs table. 311 Terminal 54, analogue input voltage (AI [V] 54 FUNCT.) Value: See the Analogue Inputs table. Function: Selection of the desired option on terminal 54. Scaling of input signal is selected in parameter 312 and 313.
VLT® 5000 FLUX 318 Function after time out (LIVE ZERO FUNCT.) 315 Terminal 60, min. scaling (AI 60 SCALE LOW) Value: 0.0 - 20.0 mA ✭ 4 mA Function: This parameter determines the value of the reference signal that is to correspond to the minimum reference value set in parameter 204. If the Time-out function of parameter 317 is used, the value must be set at >2 mA. Description of choice: Set the desired current value. See also section Handling of single references. 316 Terminal 60, max.
VLT® 5000 FLUX ■ Analogue Outputs Analogue outputs (terminal 42 and 45). Analogue outputs are current outputs: 0/4 - 20 mA. Common terminal (terminal 39) is the same terminal and electrical potential for analogue common and digital common connection. Outputs terminal no.
VLT® 5000 FLUX ■ Digital and relay outputs Outputs Value: No function Control ready Ready signal Ready - remote control Enable, no warning Running Running, no warning Running within range, no warning Running at reference value, no warning Fault Fault or warning Torque limit Out of current range Over I low Under I high Out of speed range Over n low Under n high Thermal warning Ready - no thermal warning Ready - remote control - no therm. warn.
VLT® 5000 FLUX Runs on reference, no warning, speed according to reference. Fault, output is activated by alarm. Fault or warning, the output is activated by alarm or warning. Torque limit, the torque limit in parameter 221 has been exceeded. Out of current range, the motor current is outside the range programmed in parameters 223 and 224. Over I low, the motor current is higher than set in parameter 223. Under I high, the motor current is lower than set in parameter 224.
VLT® 5000 FLUX 323 Relay 01, output Description of choice: (RELAY 1-3 FUNCT.) Enter the desired value (can be set at intervals of 0.02 sec.). Value: See table in section Digital Outputs. Function: This output activates a two-way relay. Relay information 01 can be used for bringing status and warnings. The relay is activated when the conditions for the relevant data values have been fulfilled. Activation/deactivation can be delayed in parameter 324/325.
VLT® 5000 FLUX 2048 pulses /rev. (2048) 4096 pulses /rev. (4096) [2048] [4096] This value can also be set between 500 - 10.000 ppr. The number of pulses per revolution can be set between 500 - 10.000 ppr. Function: Set the encoder pulses per revolution on the motor shaft. This parameter is disabled in Open loop function. (Parameter 100 = SPEED OPEN LOOP) Description of choice: Read the correct value from the encoder.
VLT® 5000 FLUX 355 Terminal 26, digital output (DO 26 FUNCTION) Value: See table in section Digital and relay outputs. Function: The digital outputs shift from 0 V to 24 V when the output is true. Description of choice: See description in section Digital relay outputs. 356 Terminal 26, output, pulse scaling (DO 26 FUNCTION) 358 Terminal 42, Output maximum scaling (OUT 42 SCAL MAX) ✭ 5000 Hz 360 Terminal 45, Output maximum scaling Function: This parameter allows scaling of the pulse output signal.
VLT® 5000 FLUX KTY Sensor 1 selected: 1 k @100°C KTY Sensor 2 selected: 1 k @25°C KTY Sensor 3 selected: 1 k @25°C 361 Max Tracking Error (MAX TRACKING ERR) Value: 000 - 999 rpm ✭ OFF (0 rpm) Function: Parameter 361 measures the deviation between reference speed (calculated speed) and actual mechanical shaft speed from feedback device (incremental encoder). Exceeding the value of parameter 361 will generate Alarm 48 and cause a trip.
VLT® 5000 FLUX ■ Special Functions ■ Introduction PNU Parameter # description Factory setting Range Conversion Data during operation Changes 4-Setup index type 400 B rake function/overvoltage control Off Yes No 0 5 401 B rake resistor, ohm Depends on the unit Yes No -1 6 402 B rake power limit, kW Depends on the unit Yes No 2 6 403 P ower monitoring Warning Yes No 0 5 404 B rake check Off Yes No 0 5 405 R eset function Manual reset Yes Yes 0 5 406 A utomatic
VLT® 5000 FLUX 400 Brake function/overvoltage control (BRAKE FUNCTION) Value: ✭Off (OFF) Resistor brake (RESISTOR) Overvoltage control (OVERVOLTAGE CONTROL) Overvoltage control and stop (OVERVOLT CTRL. & STOP) [0] [1] [2] [3] Function: The factory setting is Off [0] for VLT 5001-5062 380-500 V and 5001-5027 200-240 V. For VLT 5075-5250 380-500 V and 5032-5052 200-240 V the factory setting is Overvoltage control [2].
VLT® 5000 FLUX Description of choice: Select whether this function is to be active ( Warning/Alarm) or inactive (Off). Description of choice: If Off [0] is selected, this function will still monitor whether the brake resistor and the brake IGBT short-circuit during operation, in which case it will give off a warning. If Warning [1] is selected, the brake resistor and brake IGBT will be monitored with respect to short-circuiting.
VLT® 5000 FLUX Description of choice: If Manual reset [0] is selected, reset must be effected via the [RESET] key or via the digital inputs. If the frequency converter is to carry out an automatic reset (1-10 times) after tripping, select data value [1]-[10]. If Reset at power-up [11] is selected, the frequency converter will carry out a reset if there has been a fault in connection with the mains failure.
VLT® 5000 FLUX sec. = OFF means that the time is infinite; however, the thermal monitoring will still be active. measurement is increased. This is necessary for the Flux Vector control to function properly. TheSpeed Filter Time is used with Speed Control, Closed Loop. 417 Speed PID proportional gain (SPEED PROP GAIN) Value: 0.000 (OFF) - 0.150 ✭ 0.015 Function: Speed Proportional gain indicates how many times the error (deviation between the feedback signal and the set-point) is to be amplified.
VLT® 5000 FLUX Description of choice: Description of choice: Select Disable if this function is not required. Select Enable if the frequency converter is to be able to ‘catch’ and control a spinning motor. Sets the LC-filter capacitance value. 460 Inductance LC-Filter (INDUCT. LC-FILTER) 450 Mains voltage at mains fault Value: 0.1-100 mH (MAINS FAIL VOLT.
VLT® 5000 FLUX 470 Adaptive Gain Scale (ADAPTIVE GAIN) Value: 20%-500% ✭ 100% Function: In many applications there is a need for having a different tuning of the speed controller depending on motor-speed; a high gain at low speeds (precise) and a lower gain at high speed (smooth). This Parameter defines a scaling of the proportional gain of the speed controller (Par. 417) at low speed.. 471 Adaptive Gain Min.
VLT® 5000 FLUX ■ Serial communication ■ Introduction The purpose of the serial communication parameters is to select and adjust parameters in conjunction with RS 485 field bus. See wiring diagram ’Bus connection’ in the installation section.
VLT® 5000 FLUX 500 Address (BUS ADDRESS) (COASTING SELECT) 503 Quick-stop ✭ 1 Function: This parameter allows specification of the address of each frequency converter. This feature is used in connection with PLC/PC connection. 505 Start (START SELECT) 507 Selection of Setup Description of choice: The individual frequency converters can be given an address between 1 and 126.
VLT® 5000 FLUX Digital input 505-508 0 0 1 1 Bus Description of choice: Control command 0 1 1 1 0 1 0 1 The jog frequency fJOG can be selected in the range between fMIN (parameter 201) and fMAX (parameter 202). 510 Bus jog 2 NB!: Parameters 502-504 deal with stop functions - see examples regarding 502 (coasting) below. Active stop command "0". (BUS JOG 2 SPEED) Value: 0.0 - parameter 202 Function: This is where to set a fixed speed (jog) that is activated via the serial communication port.
VLT® 5000 FLUX Value: ✭Off (OFF) Freeze output (FREEZE OUTPUT) Stop (STOP) Jogging (JOGGING) Max. speed (MAX SPEED) Stop and trip (STOP AND TRIP) [0] [1] [2] [3] [4] [5] Function: This parameter selects the desired reaction of the frequency converter when the set time for bus timeout (parameter 513) has been exceeded. If choices [1] to [5] are activated, relay 01 and relay 04 will be de-activated. Parameter no.
VLT® 5000 FLUX The value shown corresponds to rhe total reference (sum of digital/analogue/preset/bus/freeze ref./catch-up and slow-down). Reference Unit, parameter 516: Gives the present value of terminals 17/29/53/54/60 in the unit resulting from the choice of configuration in parameter 100 (Hz, Nm or rpm). See also parameter 205 if required. Frequency, parameter 518: The value shown corresponds to the actual motor frequency fM.
VLT® 5000 FLUX Indicates the brake power transmitted to an external brake resistor. The mean power is calculated on an ongoing basis for the latest 120 sec. Brake power/sec., parameter 536: Indicates the given brake power transmitted to an external brake resistor. Stated as an instantaneous value. Heat sink temperature, parameter 537: States the given heat sink temperature of the frequency converter. The cut-out limit is 90 ± 5°C, while the unit cuts back in at 60 ± 5°C.
VLT® 5000 FLUX ■ Technical functions ■ Introduction The purpose of Technical function parameters is reading out technical status and conditions of the drive. The selection of read outs of warnings and alarms is also included in this parameter group.
VLT® 5000 FLUX 601 602 603 604 605 Hours run kWh counter No. of cut-ins No. of overtemps No. of overvoltages Display text (OPERATING HOURS) (RUNNING HOURS) (KWH COUNTER) (POWER UP’s) (OVER TEMP’s) (OVER VOLT’S) Function: These parameters can be read out via the serial communication port and via the display in the parameters. Operating hours, parameter 600: Indicates the number of hours in which the frequency converter has been in operation.
VLT® 5000 FLUX Status word, parameter 608: The value for the bus status word is given as a decimal figure within the range of 0-65535. Reference, parameter 609: The value of the reference is stated as a % in the interval 0 - 100%. Output frequency, parameter 611: The value of the motor frequency is stated as a frequency in the interval 0.0 - 999.9 Hz. The lowest log number [1] contains the latest/most recently saved data value, while the highest log number [10] contains the oldest data value.
VLT® 5000 FLUX Description of choice: If Reset [1] has been selected and when the [OK] key is pressed, the hours-run counter of the frequency converter is reset. This parameter cannot be selected via the serial port, RS 485. NB!: When the [OK] key has been activated, the reset has been carried out. Procedure for initializing: [0] [3] Function: Operation mode In addition to its normal function, this parameter can be used for two different tests.
VLT® 5000 FLUX The key data of the unit can be read out via the display or the serial communication port. For example:ID 1,42 2 kB. Database identification number, parameter 626: The key data of the unit can be read out via the display or the serial communication port. For example: ID 1,14. Power section identification number, parameter 627: The key data of the unit can be read out via the display or the serial communication port. For example: ID 1,15.
VLT® 5000 FLUX Symptom 1. Motor runs unevenly How to handle If the motor runs unevenly, but no fault is given, this may be because the frequency converter has been wrongly set. Adjust the motor data settings or run an AMA. Contact Danfoss if the new setting does not make the motor run evenly 2. Motor does not run Check if there is a backlight in the display. If there is a backlight, please check if a fault message is displayed.
VLT® 5000 FLUX ■ Status messages Status messages appear in the 4th line of the display, see the below example. The status message will be on the display for approx. 3 seconds. FREQUENCY 20.0Hz SLOW DOWN Start clockwise/anti-clockwise (REM. START FORW./REV): Input on digital inputs and parameter data are in conflict. (MIXED START FORW./REV): Input on digital inputs and parameter data are in conflict. Slow-down (REM.
VLT® 5000 FLUX Ramp operation (REM. RAMPING): Remote has been selected in parameter 002 and the output speed is changed in accordance with the ramps set. Ramp operation (LOCAL RAMPING): Local has been selected in parameter 002 and the output speed is changed in accordance with the ramps set. Ramp operation (MIXED RAMPING): Local has been selected in parameter 002 and the output speed is changed in accordance with the ramps set. Running, remote control (REM.
VLT® 5000 FLUX Remote has been selected in parameter 002 and the intermediate circuit voltage of the frequency converter is too high. The frequency converter is trying to avoid a trip by increasing the output frequency. This function is activated in parameter 400. Overvoltage control (LOCAL OVER VOLTAGE CONTROL): Local has been selected in parameter 002 and the intermediate circuit voltage of the frequency converter is too high.
VLT® 5000 FLUX Wherever a cross is placed under both Warning and Alarm, this can mean that a warning precedes the alarm. It can also mean that it is possible to program whether a given fault is to result in a warning or an alarm. This is possible, e.g. in parameter 404 Brake check. After a trip, alarm and warning will flash, but if the fault is removed, only alarm will flash. After a reset, the frequency converter will be ready to start operation again. No.
VLT® 5000 FLUX ■ Warnings The display flashes between normal state and warning. A warning comes up on the first and second line of the display. See examples below: TRIP (RESET) NO MOTOR WARN. 3 Alarm messages The alarm comes up in the 2. and 3. line of the display, see example below: SETUP 1 WARNING 1 Under 10 Volts (10 VOLT LOW): The 10 Volts voltage from terminal 50 on the control card is below 10 Volts. Remove some of the load from terminal 50, as the 10 Volts supply is overloaded. Max. 17 mA/min.
VLT® 5000 FLUX If the intermediate circuit voltage (DC) drops below the inverter lower voltage limit (see table on previous page), it will be checked whether 24 V power supply is connected. If no 24 V power supply is connected, the frequency converter will trip after a given time that depends on the unit. Furthermore, the voltage will be stated in the display. Check whether the supply voltage matches the frequency converter, see technical data.
VLT® 5000 FLUX Fault in the EEprom on the control card (EE ERROR CTRL CARD) There is a fault in the EEPROM on the control card. The frequency converter will continue to function, but is likely to fail at the next power-up. Contact your Danfoss supplier. ALARM: 22 Auto-optimisation not OK (AUTO MOT ADAPT FAIL) A fault has been found during automatic motor adaptation. The text shown in the display indicates a fault message.
VLT® 5000 FLUX ALARM: 30 Motor phase U missing (MISSING MOT.PHASE U): Motor phase U between frequency converter and motor is missing. Turn off the frequency converter and check motor phase U. ALARM: 31 Motor phase V missing (MISSING MOT.PHASE V): Motor phase V between frequency converter and motor is missing. Turn off the frequency converter and check motor phase V. ALARM: 32 Motor phase W missing (MISSING MOT.PHASE W): Motor phase W between frequency converter and motor is missing.
VLT® 5000 FLUX (BRAKE IGBT FAULT) [2] The brake IGBT has short-circuited. This fault means that the unit is not able to stop the brake and that, consequently, the resistor is constant being energized. WARNING/ALARM: 44 Encoder loss (ENCODER FAULT) The encoder signal is interrupted from terminal 32 or 33. Check the connections. LEDs on encoder board: When all LEDs are ON the connection to encoder and encoder condition are OK. LED 403 OFF: 5 V supply missing LED 400 OFF: Channel A or inv.
VLT® 5000 FLUX Bit (Hex) 000001 000002 000004 000008 000010 000020 000040 000080 000100 000200 000400 000800 001000 002000 004000 008000 010000 020000 040000 080000 100000 200000 400000 800000 1000000 2000000 4000000 8000000 10000000 20000000 40000000 80000000 Warning word 1 (parameter 540) Fault during brake test EE-prom power card fault EE-prom control card HPFP bus timeout Standard bus timeout Overcurrent Torque limit Motor thermistor Motor overload Inverter overload Undervoltage Overvoltage Voltage wa
VLT® 5000 FLUX Bit (Hex) 000001 000002 000004 000008 000010 000020 000040 000080 000100 000200 000400 000800 001000 002000 004000 008000 010000 020000 040000 080000 100000 200000 400000 800000 1000000 2000000 4000000 8000000 10000000 20000000 40000000 80000000 132 Alarm word 1 (parameter 538) Brake test failed Trip locked AMA tuning not OK Flash fault Power-up fault ASIC fault HPFP bus timeout Standard bus timeout Short-circuiting Switchmode fault Earth fault Overcurrent Torque limit Motor thermistor Moto
VLT® 5000 FLUX ■ Parameter survey PNU Parameter # description Range Changes 4-Setup 001 L anguage English No No 0 5 002 L ocal/remote control Remote control Yes Yes 0 5 003 L ocal reference 000.000 Yes Yes -3 4 004 A ctive setup Setup 1 Yes No 0 5 005 Programming setup Active setup Yes No 0 5 006 C opying of setups No copying No No 0 5 007 L CP copy No copying 008 D isplay scaling speed 1 009 D isplay lini 2 Speed [rpm] 010 D isplay line 1.
VLT® 5000 FLUX PNU Parameter Factory setting Range Changes 4-Setup Conversion Data type # description during operation index 100 C onfiguration Speed control, closed loop No Yes 0 5 101 Torque characteristics High - constant torque No Yes 0 5 102 M otor power Depends on the unit 0.18-500 kW No Yes 1 6 103 M otor voltage Depends on the unit 200 - 500 V No Yes 0 6 104 M otor frequency 50 Hz No Yes 0 6 105 M otor current Depends on the unit 0.
VLT® 5000 FLUX PNU Parameter # description 200 O utput speed range/direction Factory setting Range Only clockwise, 0-4500 Changes 4-Setup Conversion Data during operation index type No Yes 0 5 No Yes -1 6 rpm 202 O utput speed high limit 3000 rpm nMIN - par. 200 203 R eference Range Min - max Yes Yes 0 5 204 M inimum reference 0.000 -100,000.000-RefMAX Yes Yes -3 4 205 M aximum reference 1500.000 RefMIN -100,000.
VLT® 5000 FLUX ConverPNU Parameter Factory setting Range # description 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 Terminal 16, input Terminal 17, input Terminal 18 Start, input Terminal 19, input Terminal 27, input Terminal 29, input Terminal 32, input Terminal 33, input Terminal 53, analogue input voltage Terminal 53, min. scaling Terminal 53, max. scaling Terminal 54, analogue input voltage Terminal 54, min. scaling Terminal 54, max.
VLT® 5000 FLUX PNU Parameter # description Factory setting Range Conversion Data during operation Changes 4-Setup index type 400 B rake function/overvoltage control Off Yes No 0 5 401 B rake resistor, ohm Depends on the unit Yes No -1 6 402 B rake power limit, kW Depends on the unit Yes No 2 6 403 P ower monitoring Warning Yes No 0 5 404 B rake check Off Yes No 0 5 405 R eset function Manual reset Yes Yes 0 5 406 A utomatic restart time 5 sec.
VLT® 5000 FLUX PNU Parameter # description Factory setting Range Changes 4-Setup 500 A ddress 1 Yes No 0 6 501 B audrate 9600 Baud Yes No 0 5 502 C oasting Logic or Yes Yes 0 5 503 Q uick-stop Logic or Yes Yes 0 5 504 D C-brake Logic or Yes Yes 0 5 505 S tart Logic or Yes Yes 0 5 506 R eversing Digital input Yes Yes 0 5 507 S election of setup Logic or Yes Yes 0 5 508 S election of speed Logic or Yes Yes 0 5 509 B us jog 1 200 rpm 0.
VLT® 5000 FLUX PNU Parameter Conversion Data # description Factory setting during operation index ype 600 O perating data: Operating hours No No 74 7 601 O perating data: Hours run No No 74 7 602 O perating data: kWh counter No No 1 7 603 O perating data: Number of power-up’s No No 0 6 604 O perating data: Number of overtemperatures No No 0 6 605 O perating data: Number of overvoltages No No 0 6 606 D ata log: Digital input No No 0 5 607 D ata log: Bus co
VLT® 5000 FLUX ■ General technical data Mains supply (L1, L2, L3): Supply voltage 200-240 V units ........................................................................ 3 x 200/208/220/230/240 V ±10% Supply voltage 380-500 V units ................................................................ 3 x 380/400/415/440/460/500 V ±10% Supply frequency .........................................................................................................................
VLT® 5000 FLUX Voltage level, logical ’1’ ........................................................................................................................... >10 V DC Maximum voltage on input ........................................................................................................................ 28 V DC Input resistance, Ri(terminals 16, 17, 18, 19, 27, 32, 33) ................................................................................ 4 k Input resistance, Ri(terminal 29) .....
VLT® 5000 FLUX Reliable galvanic isolation: All encoder inputs are galvanically isolated from the supply voltage (PELV). In addition, encoder inputs can be isolated from the other terminals on the control card by connecting an external 24 V DC supply and opening switch 4. See section on Control cables. Control card, digital/pulse outputs: No. of programmable digital outputs ..................................................................................................................... 2 Terminal nos. .
VLT® 5000 FLUX Max. voltage ripple ..................................................................................................................................... 2 V DC Power consumption .............................................................................. 15 W - 50 W (50 W for start-up, 20 msec.) Min. pre-fuse ...............................................................................................................................................
VLT® 5000 FLUX Control characteristics: Frequency range .................................................................................................................................... 0 - 300 Hz Resolution on output frequency ............................................................................................................. ±0.003 Hz System response time ............................................................................................................................... 3 msec.
VLT® 5000 FLUX • The frequency converter is protected against short-circuiting on motor terminals U, V, W. • The frequency converter is protected against earth fault on motor terminals U, V, W. • Monitoring of the intermediate circuit voltage ensures that the frequency converter cuts out if the intermediate circuit voltage becomes too high or too low. • If a motor phase is missing, the frequency converter cuts out, see parameter 234 Motor phase monitor.
VLT® 5000 FLUX ■ Electrical data ■ Bookstyle and Compact, Mains supply 3 x 200 - 240 V According to international requirements Output current Output (240 V) Typical shaft output Typical shaft output VLT type IVLT,N [A] IVLT, MAX (60 s) [A] SVLT,N [kVA] PVLT,N [kW] PVLT,N [HP] Max. cable cross-section to motor, brake and loadsharing [mm 2 ]/[AWG]2 ) Rated input current Max. cable (200 V)IL,N [A] cross-section power [mm2 ]/[AWG] 2 ) Max.
VLT® 5000 FLUX ■ Compact, Mains supply 3 x 200 - 240 V According to international requirements V LT type Normal overload torque (110 %): Output current IVLT,N [A] IVLT, MAX (60 s) [A] SVLT,N [kVA] PVLT,N [kW] PVLT,N [HP] Output (240 V) Typical shaft output Typical shaft output High overload torque (160 %): Output current IVLT, IVLT,N [A] MAX (60 s) [A] Output (240 V) SVLT,N [kVA] Typical shaft output PVLT,N [kW] Typical shaft output PVLT,N [HP] Max.
VLT® 5000 FLUX ■ Compact, Mains supply 3 x 200 - 240 V According to international requirements Normal overload torque (110 %): Output current Output Typical shaft output Typical shaft output High overload torque (160 %): Output current Output Typical shaft output Max.
VLT® 5000 FLUX ■ Bookstyle and Compact, Mains supply 3 x 380 - 500 V According to international requirements Output current Output Typical shaft output Typical shaft output Max. cable cross-section to motor, V LT type IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] (441-500 V) SVLT,N [kVA] (380-440 V) SVLT,N [kVA] (441-500 V) PVLT,N [kW] PVLT,N [HP] brake and loadsharing [mm2 ]/[AWG]2 ) Rated input current Max. cable cross-section, power Max.
VLT® 5000 FLUX Bookstyle and Compact, Mains supply 3 x 380 - 500 V According to international requirements Output current V LT type IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] (441-500 V) Output SVLT,N [kVA] (380-440 V) SVLT,N [kVA] (441-500 V) Typical shaft output PVLT,N [kW] Typical shaft output PVLT,N [HP] Max. cable cross-section to motor, brake and loadsharing [mm2 ]/[AWG]2 ) Rated input current IL,N [A] (380 V) IL,N [A] (460 V) Max.
VLT® 5000 FLUX ■ Compact, Mains supply 3 x 380 - 500 V According to international requirements Normal overload torque (110 %): Output current VLT type IVLT, IVLT, Output Typical shaft output Typical shaft output High overload torque (160 %): Output current IVLT, IVLT, Output Typical shaft output Typical shaft output Max. cable cross-section to motor, brake and loadsharing [mm2 ]/[AWG]2) Min.
VLT® 5000 FLUX Compact, Mains supply 3 x 380 - 500 V According to international requirements VLT type Normal overload torque (110 %): Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] (441-500 V) Output SVLT,N [kVA] (380-440 V) SVLT,N [kVA] (441-500 V) Typical shaft output PVLT,N [kW] Typical shaft output PVLT,N [HP] High overload torque (160 %): Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT
VLT® 5000 FLUX Compact, Mains supply 3 x 380 - 500 V According to international requirements Normal overload torque (110 %): Output current Output Typical shaft output High overload torque (160 %): Output current Output Typical shaft output VLT type 5062 5072 5102 IVLT,N [A] (380-440 V) 106 147 177 IVLT, MAX (60 s) [A] (380-440 V) 117 162 195 IVLT,N [A] (441-500 IVLT, MAX (60 s) [A] (441-500 SVLT,N [kVA] (380-440 SVLT,N [kVA] (441-500 PVLT,N [kW] (400 PVLT,N [HP] (460 PVLT,N [kW] (500 V) V)
VLT® 5000 FLUX ■ Compact, Mains supply 3 x 380 - 500 V According to international requirements V LT type Normal overload current (110 %): Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] Output Typical shaft output (441-500 V) SVLT,N [kVA] (400 V) SVLT,N [kVA] (460 V) SVLT,N [kVA] (500 V) [kW] (400 V) [HP] (460 V) [kW] (500 V) High overload torque (160 %): Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (4
VLT® 5000 FLUX ■ Compact, Mains supply 3 x 380 - 500 V VLT type Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] (441-500 V) Output SVLT,N [kVA] (400 V) SVLT,N [kVA] (460 V) SVLT,N [kVA] (500 V) Typical shaft output [kW] (400 V) [HP] (460 V) [kW] (500 V) High overload torque (160 %): Output current IVLT,N [A] (380-440 V) IVLT, MAX (60 s) [A] (380-440 V) IVLT,N [A] (441-500 V) IVLT, MAX (60 s) [A] (441-500 V) Output SVLT,N [kVA] (400 V) SVLT
VLT® 5000 FLUX ■ Fuses UL compliance To comply with UL/cUL approvals, pre-fuses according to the table below must be used.
VLT® 5000 FLUX * Circuit Breakers manufactured by General Electric, Cat. No. SKHA36AT0800, with rating plugs listed below can be used to meet UL-requirements: 5122 5152 5202 5252 5302 rating plug No. rating plug No. rating plug No. rating plug No. rating plug No. SRPK800 SRPK800 SRPK800 SRPK800 SRPK800 A A A A A 300 400 400 500 600 KTS-fuses from Bussmann may substitute KTN for 240 V drives. FWH-fuses from Bussmann may substitute FWX for 240 V drives.
VLT® 5000 FLUX ■ Index Control card, digital inputs:...................................... 140, 140 Control card, digital/pulse outputs:................................... 142 Control card, digital/pulse outputs: ................................. 142 A Control card, encoder input: .................................... 141, 141 Automatic motor adaptation ............................................ 71 Control card, pulse input: ...............................................
VLT® 5000 FLUX Electrical installation - mains supply .................................. 19 Incremental encoder ..................................................... 31 Electrical installation - relay outputs .................................. 22 Indexed parameters ...................................................... 48 Electrical installation, power cables ............................. 24, 25 Inductance LC-Filter ..................................................... 108 Enclosure type .............
VLT® 5000 FLUX Mains failure ............................................................... 92 Pole number ........................................................... 77, 77 Mains fault ................................................................. 108 Potentiometer reference ................................................. 35 Mains Interference ........................................................... 8 Power ...................................................................
VLT® 5000 FLUX Selection of ................................................................ 55 U Selection of Setup ........................................................ 111 Unintended start ............................................................. 4 Selection of speed ....................................................... 111 Unit data ....................................................................119 serial communication .....................................................
www.danfoss.com/drives 175R0779 MG55A702 *MG55A702* Rev.
