CAK50 SERIES CAK61 SERIES CNC LATHES CNC LATHES INSTRUCTION BOOK (For Mechanical Unit) SHENYANG NO. 1 LATHE WORKS SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES INSTRUCTION BOOK IT IS NECESSARY FOR YOU TO READ THIS BOOK CAREFULLY AND THOROUGHLY BEFORE OPERATING THE MACHINE. THE CHINESE VERSION OF THIS TECHNICAL DOCUMENT IN ENGLISH IS REGARDED AS FINAL. SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES MATTERS NEEDING ATTENTION TO OPERATION MATTERS NEEDING ATTENTION TO OPERATION It is necessary for you to read this Instruction Book carefully and thoroughly and be acquainted with all details of the Instruction Book before operating the machine, only for doing this you can make the machine completely run safely.
CAK50/CAK61 SERIES MATTERS NEEDING ATTENTION TO INSTALLATION MATTERS NEEDING ATTENTION TO INSTALLATION In order to ensure the machine run normally, the following items during installation of the machine must be paid attention: 1 Wiring 1.1 The performance values of wire used for connecting the electrical parts should be equal to or more than the specified values. 1.2 Never connect the power cable like electrical welder, high-freq. Quencher, etc. which may cause interference to the switchboard. 1.
CAK50/CAK61 SERIES NOTICE TO ENVIRONMENTAL PROTECTION NOTICE TO ENVIRONMENTAL PROTECTION The following stipulations have to be followed when the machine is finally scrapped: ● ● It is necessary to deliver some harmful or non-degradable castoffs, including used batteries, electrical elements, rubber components, etc., which cannot be recovered or re-utilized and designated local recovering unit. The waste liquid leading to environment pollution, such as lubricating oil, coolant, etc.
CAK6150/CAK6161 SERIES 1 CONTENTS GENERAL DESCRIPTION ........................................................................................... 1 1.1 1.2 1.3 1.
CAK6150/CAK6161 SERIES CONTENTS 3.8.1 Maintenance of Primary Period after Installation······························16 3.8.2 Check the Connection of Inner Devices ········································17 3.8.3 Check Electric Control Panel·····················································17 4 3.9 Occupied Floor Space and Foundation Plan of the Machine ························17 SPECIFICATIONS OF THE MACHINE .................................................................... 18 4.
CAK50/CAK61 SERIES 1 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX GENERAL DESCRIPTION 1.1 Application Scope and Purpose of the Instruction Book The Instruction Book is edited for the CNC lathes provided with FANUC 0i-Mate-TC, SMTCL-NC100, DASEN-3g, GUANGZHOU NC System, CHENGDU GUANGTAI NC System, FAGOR 8055T, SIEMENS 802D, WUHAN HUAZHONG CENTURY STAR HNC-22T,GJ-201T, etc.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 1.3 Major Applications of the Machine The machine is mainly used for turning various shaft-type workpieces and disc workpieces, cutting all kinds of threads, arcs, cones and internal and external curvic surfaces of gyro-rotors, and it can meet the need of speed while cutting ferrous and non-ferrous metals at high speed.
CAK50/CAK61 SERIES 2 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX MATTERS NEEDING ATTENTION TO SAFE GUARD The machine is provided with some safeguards to prevent operator from injury or machine from damage. So, before operation of the machine it is necessary for the operator to be acquainted with details on the all safety labels and the following regulations. 2.1 Requirements for Operator and Maintainer The operator of the machine shall be the personnel who was trained and has skill certificate.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX the machine will occur. Don’t change parameters or other electric devices at will. If it must be changed, you should register the original value before change, so that it can recover to the original value when needed. Do not dirty nick or get down any caution label. If the words on it are not clear or lost, order a new one from our Works. Enough working space should be given to avoid accident.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX The oil tank of the machine should be filled to the oil level, and check it, refill it if necessary. For lubricating point, the kind of oil and relative oil position, please refer to their concerned labels. Every switch and operating lever should be nimble, smooth and the actions should be checked.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX If the machine has been stopped for a long time, you’d better not start the machine with actual machining otherwise which may damage the sliding parts because of the lubrication is not sufficient. For this reason the machine parts may get heat expansion to affect the machining accuracy. In order to avoid this situation the machine temperature should be raised. 2.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX During heavy cutting, hot chips may cause fire, so preventing chips from congestion is necessary. Warn: When operating the machine, operate the switches without gloves to avoid mis-operation. Workpiece can be unloaded only when the tool and spindle are under stop status. Cleaning chips is forbidden during cutting. It is forbidden to open the safeguard door when the machine is running.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Back all parts of the machine to their original positions. Check the chip scraper to see if it is damaged, and replace it with a new one if it’s damaged. Check if the coolant, hydraulic oil and lubricating oil are dirty, and if the pollution is serious, change it with the new. Check the amount of coolant, hydraulic oil and lubricating oil, and add them when necessary. Clean the filter of the water tank.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX During the period of maintenance, anyone who has no relationship with the maintenance should not operate the main circuit switch or the power ON switch on the pendant, therefore a sign plate with “The machine is under maintaining, don’t touch the switch” or with words similar to the above meaning should be hung on the switch or other suitable places. This plate should be easy to see and to pick off but uneasy to fall down.
CAK50/CAK61 SERIES Cutting force: ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 9000 N (for horizontal turret is provided, the value is 5000 N) When the chuck is running at high speed, the jaws must clamp a workpiece to avoid being thrown off from the chuck! While the spindle is running, it is forbidden to shift the speed-changing handle. SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES 3 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX HANDLING AND INSTALLATION 3.1 Transportation and Storage of the Machine Measures for corresponding anti-damp, anti-vibration and anti-impact had been taken during the packing of the machine, guaranteeing the machine can be transported and stored under the temperature of -25C~+55C, and the highest resistible temperature is up to 70C during the short-period transportation and storage within 24h. 3.2 Preparation before Installation 3.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Max. length of workpiece to be turned A 2575 2825 3325 3825 640 890 1390 1900 Fig . 1 -1 i 、j series B 1370 1620 2120 C 1700 1700 1700 1700 Handling plan and foundation schema tic fo r the machine of i, j series (max. length of workpiece: 640, 890, 1390) SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 1-2 Handling plan and foundation schematic for machine of i,j series(max. length of workpiece: 1900) SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX During handling, a great attention should be paid to avoid the NC system and high-pressure switchboard to be shocked. Before handling the machine, check if every part is stable or movable, whether there is an article that is not allowed to be put on the machine. The requirements mentioned below should be followed during handling the machine: The protection door should be first fixed when the machine is transported.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Read the installing procedure carefully, and install the machine according to the requirements specified, so that the machine can perform high-precision machining. 3.4.1 Foundation For installing the machine, a plane installation place should be first found, then arrange the environment according to the specifications and determine the installation space according to the foundation plan.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX anti-rust coating during transportation, so, before starting the machine, clean out this rust preventive with cloth dipped with cleaning oil. After cleaning, cover them with a film of lubrication oil. Inspection of machine: Check if any part of the machine has been damaged. Check if any part or attachment has been lost. Check if every part has been lubricated well. Check if all the hydraulic pipes have been connected well.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX of foundation once a month at least. If any un-normal phenomenon was found, correct it to reach the specified requirement so that the accuracy of the bed level can be ensured. After six months, the checking period can be extended according to the situation of practical change. When it reaches a certain steady extent, the checking period can be set for once or twice a year periodically. 3.8.
CAK50/CAK61 SERIES 4 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX SPECIFICATIONS OF THE MACHINE 4.1 Explanation to the Specification This machine has some different sizes and types. Before read the manual, make sure the type of your machine. Note: The parameters not specially stated in this operation manual are parameters of standard configuration of the machine. 4.2 Table of Technical Specifications Item Unit Specification Max. swing dia. over bed mm 500 610 Max.
CAK50/CAK61 SERIES Item ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Unit Type of turret 4-station Indexing time of turret Size of tool shank Specification 6-station (vertical) 3 s 6-station (vertical) 3.5 5 Inner circle mm Inner hole mm Swing dia.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 4.3 Torque Vs Power Drawing of Spindle (Frequency-changing) 4.3.1 Manual Speed Change Speed drawing of stepless speed-spindle 4.3.2 Hydraulic and Electric Speed Change 22 Characteristic of spindle torque (power) SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES 5 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX CONSTRUCTION OF THE MACHINE 5.1 Layout of the Machine Refer to Fig. 2, please. Fig. 2 Layout of the machine 5.2 Brief Introduction to Parts of Machine 5.2.1 Headstock Common (refer to Fig. 3-1).
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX a: 1460 116 49 24 34 29 =40 r/min 230 71 78 58 69 b: 1460 116 59 24 34 29 =56 r/min 230 61 78 58 69 c: 2880 116 49 24 34 29 =80 r/min 230 71 78 58 69 d: 2880 116 59 24 34 29 =112 r/min 230 61 78 58 69 e: 1460 116 49 57 34 29 =170 r/min 230 71 44 58 69 f: 1460 116 59 57 34 29 =236 r/min 230 61 44 58 69 g: 2880 h: 116 49 57 34 29 =335 r/min 230 71 44 58 69 2
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX engage with 4, and gear 9 engage with10, and through the sliding gear 11on Shaft V engaging with big gear 12 of spindle, the spindle is low speed chain, thus, low speed can be obtained. Power-driven freq.-conversion (See Fig.3-2) Main transmission is transmitted from the gear 1 on Shaft I to the gear 3 on Shaft III and to gear 6 on shaft VI through the gear 5, this transmitting chain is high speed.
ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 3-1 Drawing of main transmission of manual changing step (Bj, Dj, Gj) CAK50/CAK61 SERIES SHENYANG MACHINE TOOL CO.
ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 3-2 Drawing of main transmission of power changing step CAK50/CAK61 SERIES SHENYANG MACHINE TOOL CO.
ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 3-3 Drawing of main transmission of manual changing step (Nj, Tj, Pj) CAK50/CAK61 SERIES SHENYANG MACHINE TOOL CO.
ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 3-4 Drawing of main transmission of manual changing step CAK50/CAK61 SERIES SHENYANG MACHINE TOOL CO.
ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 3-5 Drawing of main transmission (hydraulic changing step) CAK50/CAK61 SERIES SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 4 Control handles of machine 5.2.2 Chuck Standard chuck of this machine is manual chuck, and we can offer hydraulic chuck and electric chuck according to the requirements from the user.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 5.2.3 X-axis and Z-axis The carriage is driven to move along Z direction by Z-axis motor through ball screw rod, the turret on the carriage is driven to move along X direction of the carriage by X-axis motor through ball screw rod. Principle of zero point reset: the machine of this series can be equipped with absolute encoder and incremental encoder according to different control system provided. 5.2.3.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 5.2.5 Tailstock The machine can be provided with three types of tailstock, i.e. manual tailstock, hydraulic tailstock and pneumatic tailstock. The manual tailstock is the same as the one used for the universal lathes, it is locked to the bed by the principle of eccentricity, and by help of turning handwheel by hand to make the leadscrew drive the tailstock can obtain tailstock spindle advancing and backing.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Northman. This kind of pump is characterized by low noise, stable performance, rated draining flow of 11.1ml/r,rated pressure 7 MPa,the working pressure of 1.5~3.5 Mpa, and its real flow quantity can be adjusted according to the speed of chuck movement. Return for Chuck with Changeable-clamping-force (refer to Fig.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX SP1 and SP2 will alarm and the machine will stop. Tailstock Return The tailstock return consists of relief valve, two-way and single-way throttles, electromagnetic reversing valve and pressure relay. The relief valve MPR—02A is used to adjust the withstanding pressure of tailstock, the adjusting range of pressure is 1.0 ~ 2.0Mpa and the tightening speed is adjusted by MT - 02W.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX workpieces to be cut. List of hydraulic elements Name Type Qty.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX This machine can be provided with two kinds of hydraulic system for user to select: One is to have hydraulic chuck and hydraulic tailstock, and the other one is only to have hydraulic chuck. For the machine without hydraulic tailstock, the overlad return of tailstock has been removed, and all the other parts are remained the same.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX mechanism inside the pump and the working pressure of the pump is of 1.5~3.5 Mpa. In order to ensure cleanness of hydraulic oil of the hydraulic system, WU-63× 80-J oil filter for sucking oil is mounted on the oil sucking mouth of the oil pump for preventing dirt or foreign substance from entering to prolong the serving life of the pump and decrease troubles.
CAK50/CAK61 SERIES Name Overlay single-way valve Overlay relief valves ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Type Qty. Manufacturer CVP-02-A 1 Taiwan Janus Co. BRVP-02-L-A 4 Taiwan Janus Co. Overlay throttle valve TVCW-02-L-X 1 Taiwan Janus Co. Overlay throttle valve TVCA-02-L-X 1 Taiwan Janus Co. Overlay throttle valve Electromagnetic reversing valve Electromagnetic reversing valve Electromagnetic reversing valve Pressure relay TVCW-02-L-Y 1 Taiwan Janus Co.
Change speed M40 (Idling) M41(Low) M42 (Middle) M42 (High) SHENYANG MACHINE TOOL CO., LTD T P I-21/2-50-PT1/4-MPa A0 A2 TVCA-02-L-X BRVP-02-L-A P2 RVA-02-L-B I-21/2-35-PT1/4-MPa TVCW-02-L-Y BRVP-02-L-A P3 YV11 I-21/2-35-PT1/4-MPa B1 YV12 D5-02-2N2-D2 A1 CVP-02-A BRVP-02-L-A MJCS-02-P-L-L SP1 YV11 I-21/2-35-PT1/4-MPa Fig.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Adjusting value of parameters of hydraulic system Name Adjusted Element Pressure of system Pump VP-20-F-A2 Clamping pressure of Pressure-relief valve chuck BRVP-02-L-A Clamping signal Pressure of change speed Pressure of change speed Chuck speed Speed of change speed Speed of change speed Speed of change speed Pressure relay MJCS-02-P-L-L (SP1) Adjusted Value 2.0Mpa (2.0~2.5MPa) 1.5Mpa (1.2~2.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX The air resource triple-assy XFRU403 is composed by filter, pressure release, oil atomizing as shown by A、B、C in the assembly drawing. A- Adjusting screw is used to adjust the oil amount B- Filling aperture bolt. When oiling, cut off the air source first, then screw off the B, after oil adding, tighten the B, and ensure the seal. C- For handwheel of pressure adjustment, normal stepless adjusting range is of 0.1~0.6.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 7 Principle diagram of pneumatic tailstock SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Notes:1. Manual conversing valve is installed on the tailstock, P is the inlet hole, R is for air exhaust, Chamber A is connected with inlet hole of single-way throttle and Chamber B will be directly screwed into the cylinder. 2.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig.9 Assembly drawing II of pneumatic tailstock SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 5.2.7.2 Pneumatic Chuck 5.2.7.2.1Composition of Pneumatic System The pneumatic system of the machine consists of air resource, triple-assy FRC-1/4-D/MINI-KB-A (FESTO) of air resource, electromagnetic conversing valve JMFH-5-1/4-B/24VDC (FESTO), etc. the pneumatic clamping action of the pneumatic can be realized by the system. For the working principle of pneumatic system, refer to Fig. 10, please. Pneumatic chuck Fig.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Whenever the system pressure is lower than 0.7Mpa, the pressure relay will send signal. 5.2.7.2.1.2 Pneumatic Chuck The machine employs pneumatic chuck, and when the electromagnet YV1 of the electromagnetic conversing valve is electrifying, the chuck will clamp. When the electromagnet YV2 of the electromagnetic conversing valve is electrifying, the chuck will release.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 5.2.8 Lubricating System Refer to Fig. 11 and Fig. 11A, please. Fig. 11 Lubrication chart SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 11A Lubrication chart SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES 6 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX OPERATION AND SAFEGUARD OF THE MACHINE 6.1 Use of the Machine For the starting and operating program, stop program, operating method, matters needing attention to operation, fault operation occurring often, the countermeasures, etc. of the machine during the period of machine running, please refer to the Instruction Book for Electric Unit of the machine. 6.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX due to the special design of control circuits; and those which are under the “stop” status will not enter into the “starting” status, guaranteeing the safety of the machine.
CAK50/CAK61 SERIES 7 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX INSPECTION AND MAINTENANCE 7.1 Routine Inspection No. Inspected Position Oil gauge for 1 lubricating position Routine Inspection Inspected Item Remarks Check if the oil is enough. Add oil when it is not Check if the oil is polluted obviously. enough 2 Level of coolant 3 Guideways Check if level of the coolant is proper. Add coolant when Check if the coolant is polluted necessary obviously.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.2 Periodic Inspection No.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.3 Lubrication and Cooling 7.3.1 Hydraulic Device The maintenance of the hydraulic device consists of: change and supply of hydraulic oil, check and clean oil filter. Change of hydraulic oil The change of hydraulic oil depends on the frequency of using oil of the machine. Generally, the oil change of the first time shall be carried out while the machine has been used for three months, and all the used oil shall be changed.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX You should check coolant level in the coolant tank (chip plate) as soon as coolant is being jetted from the coolant jet decreases. If coolant is not enough, add more and make its level be over the sucking mouth of the cooling pump. If coolant is too dirty, change the coolant in the coolant tank with the new completely. At the same time, also clean inside of the chip pan.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Loosen the nut 1 (as shown by Fig. 12) or locking screw on the nut 2 for adjusting, after adjustment, re-screw up the locking nut. If still, the requirement hasn’t been satisfied, repeat the steps mentioned above. After completing the adjustment, do dry run for the machine for one hour. And the temperature of the spindle bearings shall not exceed 70C, and otherwise, loosen the locking nut a little.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.4.3 Chuck When the hydraulic chuck has been used for a long time, there may be fine chips accumulate inside the chuck, which can result in troubles, so the chuck should be dismounted and cleaned once every six months. 7.4.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX electric cabinet, etc. are loose. Connector Check if the connection of each connector is loose and re-screw it if there is. Screws of terminals Check if the screws of relays and the terminals of electric elements on each operating panel are loose, if there is, please re-tighten it (them). Limitation switch Check if the wiring screws and the installation screws of the limitation switch are loose. If there is tighten it (them). 7.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.5.1.2 Abnormal Temperature Rising in the Headstock Lubricating inside the headstock is bad. Pre-tightening force of spindle bearings is not proper. 7.5.1.3 Zero Points of X-axis and Z-axis Disappear The switch for zero point is loose. 7.5.1.4 Bad Accuracy of Repeatability Adjustment of the gib is not proper. Lubrication of the guideways is not proper. The screws of the couple and the expansion sleeve are loosened. 7.5.1.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.5.1.9 Tailstock Spindle Does Not Move Check the thrust of the tailstock spindle and inspect if the reading shown by pressure meter is correct. Check if the solenoid for advancing /withdrawing the tailstock spindle works normally. Check if the function of the auxiliary relay which works according to the commands of advancing /withdrawing the tailstock is normal.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 7.5.1.15 Tool Disc Available with Rotation, but Its Stop does not Reach the Pre-set Position The end-tooth-disc is mutual interference. Locking solenoid is abnormal. 7.5.1.16 Tool Disc Can Rotate and Stop, but the Index Position is Incorrect The engagement of the end-tooth disc is incorrect. The installing position of the tool disc is wrong. The installation of tools and the auxiliary implements is in serious imbalance.
CAK50/CAK61 SERIES 8 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX TOOL DISPOSITION Max length of workpiece of the machine means the distance between the two centers. When 6-station turret is used in tailstock, the distance from turret center to the chuck endface:890 mm size 900 mm. Tool rods and tool holders shown by Fig. 15 are only the part of tool rods and holders supplied by our factory for users without special order.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 14 Drawing for installation and swing range of vertical 6-station turret SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Turning Size Tool holder 1 Tool holder 2 B C 610 360 560 500 360 480 Specification Max. swing dia. over bed Center distance A 890 650 640 400 1390 1150 1900 1660 The enter distance are the ones while the tailstock is available.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 16 Drawing for limitation-turning-size of horizontal 6-station turret SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 17 Interference Diagram of tool sizes SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES 9 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX ACCESSORIES AND WEARING PARTS 9.1 Standard Accessories Provided for the Machine Standard tool disc and tool holders Standard chuck A set of standard implements (refer to the packing list of the machine) 9.2 Optional Accessories Provided with the Machine No. Name Model Qty. Remarks For the machine with max. swing dia. over 1set bed ofφ500, the spanner for the steady rest shall be supplied. For the machine with max. swing dia.
CAK50/CAK61 SERIES 7 8 9 ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Chip-scraping A15-05022L1 plate Chip-scraping A15-05023L1 plate Illuminating lamp of the machine. 1 Refer to Fig. 23 1 Refer to Fig. 24 1 10 Electromagnetic DLM9-10 clutch 2 11 Electromagnetic DDL3-1.0 clutch 2 12 Braking device LL10-16A for motor 1 SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX 0.005 ¡À10' Fig. 18 SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 19 Fig. 20 SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 21 Fig. 22 SHENYANG MACHINE TOOL CO.
CAK50/CAK61 SERIES ERROR! USE THE HOME TAB TO APPLY 标题 1 TO THE TEX Fig. 23 Fig. 24 SHENYANG MACHINE TOOL CO.