User Manual for the Driver Control Unit Version 2 Document Number: 5500XXXXXXXX Revision: A.
Front Matter 5500-62017.A.00 Proprietary Notice The information disclosed herein contains proprietary rights of Cubic Transportation Systems, Inc. (Cubic). Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents. Nor shall the information be used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic. Copyright© 2010 Cubic Corporation. All rights reserved. TRADEMARKS .
5500-62017.A.00 Front Matter REVISION STATUS (Template Revision Date: 01 Jun 05) Revision Date A.00 Author Description Initial release. Date PC Chen Mechanical Engineering Date Sinclair Chen Technical Editor Lead Software Engineer Date Biing Chen Electrical Engineering Date Norman Wang Date Received by Configuration Management This document contains proprietary and confidential information originated or owned by Cubic.
Front Matter 5500-62017.A.00 Safety Instructions 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. Read these safety instructions carefully. Keep this user manual for later reference. Disconnect this equipment from AC/DC outlet before cleaning. Do not use liquid or spray detergents for cleaning. For pluggable equipment, the power outlet shall be installed near the equipment and shall be easily accessible. Keep this equipment away from humidity.
500-62017.A.00 Front Matter CONTENTS 1. INTRODUCTION.................................................................................................................................1 1.1 SCOPE .......................................................................................................................................1 1.2 DEFINITIONS, ACRONYMS, AND ABBREVIATIONS ..............................................................1 2. GENERAL DESCRIPTION ...............................................
Front Matter vi 5500-62017.A.00 This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.
5500-62017.A.00 27 Oct 05 1. INTRODUCTION 1.1 SCOPE The purpose of this Cubic Transportation Systems, Inc., (Cubic) Design Information Bulletin (DIB) is to provide the mechanical and electrical design details of the Cubic Driver Control Unit Version 2 (DCU2). This document will be maintained by revision and updates as the design progresses. Specific references to suppliers may be changed for the final product configuration. 1.
26 Oct 05 5500-62017.A.00 2. GENERAL DESCRIPTION The DCU2 serves as the intelligent controller for the on-board vehicle fare collection systems. It houses the control Printed Circuit Board (PCB) that provides the main processing function, wireless data transfer, and on-board interfaces to the Card Interface Device (CID). The DCU2 is also capable of interfacing to the Farebox, the Computer-Aided Design/Automatic Vehicle Location (CAD/AVL) system and the vehicle radio system.
5500-62017.A.00 27 Oct 05 3. SPECIFICATION A design with basic components that is configurable with different options to fit varying global market requirements.
26 Oct 05 5500-62017.A.00 • A design capable of withstanding irregular input dc power and providing a means of maintaining its operation without seriously disrupting the driver’s operation.
5500-62017.A.00 • • • 27 Oct 05 • Registry Editor • Notepad • File Explorer WinCE 5.0 kernel image: The kernel image contain the latest drivers for • WiFi Card o WEP & WPA2 • USB drivers • Cubic custom drivers • Smart I/O, • GPS • Hecon Printer Include support for Power Management via the following modes: • On - Device is actively used • Suspend - Device is suspended. In this state, the device on mode can be resumed via a keypress • Off - Device is off.
26 Oct 05 5500-62017.A.00 4. COMPONENT DESCRIPTIONS 4.1 HOUSING The DCU2 housing was made of a toughened high-impact plastic (ABS Polyac PA-765) suitable for the bus environment. The housing provides resistance to breakage by physical attack and resistance to internal damage due to liquid ingress. The housing is capable of withstanding heavy vibration without adverse effect. The external housing consists of two parts, the base and the cover.
5500-62017.A.00 27 Oct 05 4.1.1 Mounting The mounting is designed to withstand the shock and vibration requirements in the bus environment. A minimum of four M3 threaded mounting holes are required on the back cover of the DCU2 for mounting the assembly to the existing adjustable mounting bracket. The mounting holes are able to accommodate up to 6mm (0.236-in) length screws.
26 Oct 05 5500-62017.A.00 • All keys shall be software configurable. • Simple single key press detection is required. Multiple, simultaneous, key press operations are not required for normal operation • All keys shall be as large as possible allowing for single selection using a gloved hand. The keys shall be spaced sufficiently apart to minimize inadvertent selection of adjacent buttons. Figure 2. Keypad Layout 4.4 DCU2 ELECTRONIC DESIGN The DCU2 hardware consists of the following main components.
5500-62017.A.00 27 Oct 05 4.4.1 Operating System The Microsoft® Windows CE operating system will be used with using version 5.0 or later. 4.4.1.1 Boot loader Fast boot shall be less than 30 seconds 4.5 POWER SUPPLY MODULE The DCU2 power supply module shall be designed to operate between 9 Vdc to 36 Vdc and shall include reverse polarity and over-voltage safety protection. Over voltage safety protection must withstand up to 120 Vdc without causing damage to the DCU2’s internal circuitry.
26 Oct 05 5500-62017.A.00 5. ENVIRONMENTAL AND AGENCY REQUIREMENTS The DCU2 is designed to operate under the following conditions: Electro-magnetic compatibility (EMC): Immunity: EN61000-6-2 (2001) CE class B, ISO7637-2 Operating temperature: Emissions: EN 61000-6-3 (2001) CE class B; e-marking; ISO7673-2; Electrical/electronic devices. This standard is applicable for equipment mounted on vehicles for the European market. Motor Vehicle EMC Directive 2004/104/EC; Annex I, Section 3.2.9.
5500-62017.A.00 27 Oct 05 6. RELIABILITY • MTBF: 10,000 hours This document contains proprietary and confidential information originated or owned by Cubic. Neither this document nor the information disclosed herein shall be reproduced or transferred to other documents or used or disclosed to others for manufacturing or any other purposes except as specifically authorized in writing by Cubic.
26 Oct 05 5500-62017.A.00 7. CONNECTOR DETAILS 7.1 DCU 2A CONNECTIONS Table 1 Connector Panel for DCU2a 7.1.
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26 Oct 05 5500-62017.A.00 FCC statement Federal Communication Commission interference statement This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.
