T-600 Series Operation Manual for T-620, T-620H, T-620H-CPF and Systems C & H
Contents Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Features and Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview 1 Overview INTRODUCTION The T-600 Series hydraulic hand pump you have chosen, is an extremely effective pressure pump, and we are confident that it will live up to your expectations. Over the course of many years, we have acquired extensive knowledge of industrial precision pressure calibration. This expertise is reflected in our products, all of which are designed for daily use in an industrial environment.
Overview 2 FEATURES AND PARTS LISTS The T-600 series hand pumps feature a 0.5 pint/20 cl built-in oil reservoir, vent valve and fine adjust knob. The pump has two pressure ports – one for the device under test and one for the reference indicator. Parts Included with Pump (T-620 and T-620H) Fill Plug XX Reference Pressure Port (1/4" NPT Female, swivel) No additional fittings are included for the Reference Pressure Port. XX Device Under Test Pressure Port Part Number Description T-649 0.
Overview 3 Parts Included with Pump Systems for JOFRA Reference Indicators System C CXX CHX (T-620) (T-620H) Part Number Description T-786 1/4" NPT Male to 1/4" BSP Female Fitting 127400 * 1/8" BSP Male to 1/4" NPT Male Fitting 127401 * 1/8" BSP Male to 1/4" BSP Female Fitting 127402 * 1/8" Bonded Seals 60R120 1/4" Bonded Seals T-649 0.
Overview 4 Parts Included with Pump Systems for Crystal Reference Indicators Carrying Case Options System C System H CXX CHX (T-620) (T-620H) HOX (T-620H and T-975) Part Number Description 5238 3/8" BSP Male to CPF Male Fitting 5252 5/16-24 SAE Male to CPF Female Fitting MPF-1/4FPT CPF Female to 1/4" NPT Female Fitting ( 2 ) MPF-1/4BSPF CPF Female to 1/4" BSP Female Fitting ( 2 ) MPF-1/8MPT * CPF Female to 1/8" NPT Male Fitting MPM-PLUG CPF Male Plug F
Safety Instructions 5 Safety Instructions SAFETY INSTRUCTIONS Please follow the instructions and procedures described in this manual. They are designed to help you get the most out of your pressure system and to avoid any personal injuries and/or damage to the system. Please notice the pump comes in 2 different pressure ranges. Therefore it is very important to check the version of the pump to avoid over-pressurizing the indicator.
Generating Pressure 6 Generating Pressure Follow these steps in order to operate the pump correctly. See the diagram on page 2 for reference.. Connecting to the Pump 1 Remove the fill plug and fill the reservoir approximately 2/3 full of test fluid. !!CAUTION: Do not use solvents , alcohol, or synthetic fluids that will adversely affect the operation of the pump. Please refer to the Recommended Test Fluids section on page 10 for more information. 2 Connect and tighten the fill plug.
Generating Pressure 7 Applying Pressure !!CAUTION: Ensure all fittings and devices are connected correctly and without leaks. 1 Ensure the device-under-test and reference indicator are powered on and are indicating pressure readings. Disconnecting from the Pump 1 Release pressure by turning the vent valve counter-clockwise. 2 Remove the device under test. 2 Turn the pressure vent valve and fine adjust knob counter-clockwise until fully open. 3 Zero the reference indicator.
Connection Diagrams 8 Connection Diagrams JOFRA REFERENCE INDICATORS CALIBRATION INSTRUMENTS JOFRA™ HPC500 Handheld Pressure Calibrator F1 F2 F3 2 3 5 6 8 9 7 CALIBRATION INSTRUMENTS JOFRA 1 4 SETUP SELECT IPI MKII zero 0 CLEAR ZERO MAX MIN CONFIG BACK DPC-501 Industrial Pressure Indicator MKII ENTER JOFRA™ 127400 1/4" MNPT/1/8" MBSP 126029 1/4" MNPT/1/2" FBSP (to DPCJ Sensor) 127400 1/4" MNPT/1/8" MBSP 1/4" FNPT * 1/8" FNPT * 1/4" FNPT * T-649 * 1/8" MNPT/1/4" FNP
Connection Diagrams 9 CRYSTAL REFERENCE INDICATORS NPT MALE nVision XP2i Reference Recorder 30 Series Pressure Calibrator Digital Test Gauge Hi peak Lo Intrinsically Safe 3000 PSI zero NPT FEMALE 300 PSI Intrinsically Safe units clear clr setup MPF-1/8MPT next enter Thread tape required here.
Specifications 10 Specifications Pressure Ranges T-620 ������������������������������������������������������� 0 to 200 bar / 0 to 3000 psi T-620H ��������������������������������������������������� 0 to 350 bar / 0 to 5000 psi T-620H-CPF ������������������������������������������� 0 to 350 bar / 0 to 5000 psi Capacity Reservoir ����������������������������������������������� 0.
Specifications 11 Pressure Connections XX Reference Port T-620, T-620H ����������������������������1/4" NPT Female. T-620H-CPF ��������������������������������1/4" NPT Female. XX Device Under Test Port T-620, T-620H ����������������������������0.61 m / 24" hose with 1/4" NPT Female connector (adapter for 1/4" BSP Female) T-620H-CPF ��������������������������������1.
Support 12 Support TROUBLESHOOTING Unstable Pressure XX Problem: Pressure cannot be generated correctly, or set pressure does not remain stable. XX Solutions: • • • Check that all adapters and pressure fittings have been tightened sufficiently to eliminate leaks. Confirm test fluid does not contain air (air in the fluid can increase adiabatic effects). Replace test fluid if necessary. Replace hose (hose expansion can cause unstable pressure).
Support 13 FITTING KITS AND SPARE PARTS Service Kits XX T-620, T-620H Series XX T-620H-CPF P/N: T-656. . . . . . . . . T-620, T-620H P/N: T-656. . . . . . . . . T-620H-CPF Hoses XX T-620 and T-620H XX T-620H-CPF P/N: T-649. . . . . . . . . Hose. 0.61 m, 1/4" NPT Female connection. P/N: MPH-1. . . . . . . . Hose. 1.0 m, CPF MP Male connection. P/N: MPH-1.5. . . . . . Hose. 1.5 m, CPF MP Male connection. P/N: MPH-3. . . . . . . . Hose. 3.0 m, CPF MP Male connection. P/N: MPH-5. . . . . . . .
Support 14 CONTACT US United Kingdom Germany USA India China Tel +44 (0)1243 833 302 Tel +49 (0)2159 9136 510 Florida - Mansfield & Green Tel +91 22 2836 4750 Shanghai jofra@ametek.co.uk info.mct-de@ametek.de Tel +1 (800) 527 9999 jofra@ametek.com Tel +86 21 5868 5111 cal.info@ametek.com France Denmark Singapore Tel +33 (0)1 30 68 89 40 Tel +45 4816 8000 California - Crystal Engineering Tel +65 6484 2388 general.lloyd-instruments@ametek.fr jofra@ametek.
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