Installation Instructions For Vinyl Sliding Patio Door & French Sliding Patio Door 1-Wide, 2-Wide and 4-Wide Includes Instructions For Door and Frame Reversal For 2-Wide Doors and Jamb Extension Option Installation [Includes Instructions to Maintain Design Pressure Test Ratings] Installer – Please leave this booklet for the homeowner after the install is completed. IMPORTANT: Please read before you begin. WS Part 011212 Rev. 6 5/08 Install 011212A Rev. 6 5/08 Printed in U.S.A.
Table of Contents and Tool/Material Requirements START PAGE Safety Alert Symbol; Definition DPR and non-DPR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iii Preserving Design Pressure Test Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . iv Design Pressure Rating – Fastening Method (chart) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Design Pressure Rating – Nailing Fin Configuration . . . . . . . . . . . .
Table of Contents and Tool/Material Requirements (cont.) START PAGE Reversing Door Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Phillips Head Screwdriver, Slotted Screwdriver Install Lock Keeper – 2-Wide Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Preserving Design Pressure Test Ratings IMPORTANT: Thoroughly read and follow these instructions. Failure to install as recommended will void any warranty, expressed or implied. Before installation, check building codes for the area in which the doors are being installed, to ensure proper compliance. The installation instructions that follow are based on typical frame construction. Specific applications may differ. The door manufacturer recommends that you consult a qualified installation professional.
Design Pressure Rating – Fastening Method Vinyl Doors With Pre-Punched Fastener Holes Unit Description Nailing Fin with Pre-Punched Fastener Holes / No Brickmould See FIGURE 1 below. Fastener How to Fasten #8 Steel screws long enough to penetrate framing material by at least 1-1/2". Start a screw 4" in from corner and apply through nailing fin into framing member. Space additional screws every 4" on center, around entire perimeter, staying 4" from each corner.
Door Operation and Arrangement Door Operation Patio door operation is viewed from the exterior of the unit (FIGURE 1). At time of order you can specify either a right or left active panel on a 2-wide unit. A right active panel is shown in (FIGURE 1). FIGURE 1 STANDARD 2-WIDE DOOR OPERATION (Viewed From Exterior) NOTE: If desired, 2-Wide, 6-8 doors ONLY can be reversed prior to installation so the opposite (left or right) panel becomes active.
IMPORTANT: When accessories such as jamb extension have been ordered, apply according to the directions starting on page 37 BEFORE you install the unit OR prep the rough opening. Rough Opening Preparation – All Units Wear gloves, safety glasses, goggles or eye-shields as appropriate. Read installation instructions completely before beginning procedure. FIGURE 1 1A IMPORTANT: Perform the following BEFORE starting installation. Make sure you have: • The correct door type (French, sliding, hinged, etc.
Additional RO Checks for 4-Wide Door FIGURE 1 FIGURE 2 CHECK SQUARE AT ALL CORNERS ILL TS LA VE D EA DH AN E KL EC CH HEIGHT MUST REMAIN CONSTANT ALONG ENTIRE LENGTH TO ENSURE SMOOTH PANEL OPERATION. Because of the longer distances spanned with a 4-Wide door, it is critical that the rough opening be as perfectly level, plumb and square as possible. causing adjustment and operation difficulties for the active panels and screens. The 2-Wide and 4-Wide door units must be handled upright.
Straighten & Level Subfloor – All Units FIGURE 1 1. Masonry installation requires a 2 x 6 sill plate to be present. Check sill for level (FIGURE 1). Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers’ instructions for safe operation. Always wear safety glasses. FIGURE 2 FIGURE 3 2.
RO Preparation For DPR Installation – All Units The following instructions are for structures with weather resistant barrier (WRB) applied before the door is installed. FIGURE 1 R T N TAE IS N S LI E R UT R C E IE R R A B Page 4 instructions must be followed if you are required to maintain design pressure ratings. If maintaining design pressure ratings are not a concern, skip to Page 5 for weather resistant barrier preparation. TH A E W 1.
RO Preparation (cont.) Non-DPR Installation – All Units The following instructions are for structures with weather resistant barrier (WRB) applied before doors are installed. Page 5 must be followed if you are installing units that do not need to maintain design pressure rating certification. FIGURE 3 FIGURE 1 T N G TANIN IS S PE E R HO R E UG H O T A R E O WNT I LDR FORIE R A R IE T N TAE IS IN S L E R T R CU E H T A R R A B E W B R TE E IM R E P T!) G U IN C N E OT P OO N H G (D U O R 1.
Sill Preparation – All Units FIGURE 1 1. Cut a piece of weather barrier self-adhering tape 4" wide and as long as the opening width plus 8" (FIGURE 1). Apply to face of exterior wall so 1" extends above the opening and 4" extends beyond each side of the opening. Cut along the corners of rough opening and fold down onto the sill (FIGURE 2). 2. Apply a second continuous piece of weather barrier self-adhering tape on the top surface of the rough opening sill.
Rough Opening Caulking Details – All Installations FIGURE 1 NOTE: If you have a 2-Wide door and want to change door operation, so the opposite panel opens, and the second panel is made stationary, do not install in rough opening yet. See pages 30 thru 35 to reverse door operation.
Door Installation – All Units NOTE: If you want to reverse panel operation, so the left panel opens, and the right is stationary, do not install in rough opening yet. See pages 30-35 for reversing instructions. Only 2-Wide, 6-8 doors are reversible. FIGURE 1 Panels are heavy. Use caution when handling to avoid injury or damage. Use adequate number of people to safely handle panel. The 2-Wide and 4-Wide door assembly must be handled upright. Do not carry with panels parallel to the ground.
Door Installation – All Units (cont.) FIGURE 4 4A 4. Continue holding unit securely in place. Square and plumb jambs. This can be done from the interior or exterior. Check both side-to-side and inside-to-outside. Measure unit from corner-to-corner to check for square. IMPORTANT: Take diagonal measurements across outside edges of door frame (FIGURES 4A & 4B). NOTE: For clarity, the helper who is holding the door securely in place, is not visible. 5.
Door Installation – All Units (cont.) 8. In a similar manner, straighten the sill and fasten through sill nailing fin. Finish securing unit by applying fasteners around entire perimeter, through nailing fin. Fastener heads should not over-compress the nailing fin flange. Square and Straighten the Interior 1B 1A 1. Using a long level check the side jambs, head jamb, and sill for level (FIGURES 1A & 1B). 2. Check both side jambs for plumb (FIGURE 1C). 2.
Weather Barrier Tape Application – DP Installations For non-DP installations, skip to Page 14. The weather resistant barrier (WRB) that was cut and taped back to allow door installation, must be resealed to the wall and door frame. Weather barrier self-adhering tape must be applied to the wall and door nailing fin before resealing the WRB. Do not cut into vinyl nailing fin or vinyl frame while trimming weather resistant barrier. Damage to vinyl may adversely affect structural or water integrity.
Weather Barrier Tape Application – DP Installations (cont.) Apply Sealant 1. Apply a generous, continuous bead of silicone sealant on the sides of the nailing fin over the fasteners in the nailing fin. FIGURE 3 NOTE: Caulk is not required if self-adhering tape is used. Start 9" above the door and run the bead to bottom of nailing fin (FIGURE 3). Repeat for the other side frame. Also apply sealant along the head nailing fin (FIGURE 3).
Weather Barrier Tape Application – DP Installations (cont.) FIGURE 6 Reseal WRB To Door 1. Apply a generous, continuous bead of silicone sealant on all sides of the door where the weather resistant barrier will lay when folded down on top of the weather barrier self-adhering tape (FIGURE 6). 2. Piece by piece, untape and fold down the weather resistant barrier over the weather barrier tape (FIGURE 7). Use a rubber roller, on top of the WRB, to smooth and spread sealant applied earlier. 3.
Weather Barrier Tape Application – Non-DP Installations FIGURE 1 .= TH G " . L+ 2 C P D DTHTH EAWI ID H W 9" Preparation 1. For the sides, cut two pieces of weather barrier self-adhering tape that are 9" wide and 18" taller than the door (FIGURE 1). T+ H IG E E D H SI TH E = G M " N A 9 LE + FR E " 9 C IE P 9" Typ. . 9" The joint between the nailing fin and wall surface must be sealed with strips of weather barrier selfadhering tape.
Weather Barrier Tape Application – Non-DP (cont.) Tape Application FIGURE 4 R E S T E F D A SI E P C A . IE L E P ER ID S D V A E . O H H S AC E E Y L C P E 1" P I A E PBY ID S E . ID T S RS I LY F P P S A CE IE 4A P FIGURE 5 EA. 1" SIDE Second – Apply Top Piece 1. Apply top piece of weather barrier self-adhering tape so one end extends 1" beyond a side piece of tape (FIGURES 4 & 4A). Apply top piece across the head jamb and over the opposite side piece of tape.
Removing Screen, Installing Screen Guides Installing Screen FIGURE 1 A 2-Wide door screen is normally shipped installed in the door frame. It must be removed to install the screen guides. 1A 1 4-Wide door screens are packaged separately with the active panels. Screen Removing Screen – 2-Wide and 4-Wide Door 1. Retract top and bottom screen rollers by turning the screen roller adjustment screws counterclockwise with a Phillips screwdriver (FIGURE 1 & 1A). Roller Adjustment Screw 2.
Screen Adjustment FIGURE 1 Screen Adjustment To adjust screen for smooth operation use a Phillips screwdriver on the adjustment screw in each screen roller (FIGURE 1 & 1A). Turn clockwise to extend the roller or turn counterclockwise to retract the roller. There are rollers at each corner, both top and bottom. For best results all rollers should be adjusted. 1A Screen 1 Roller Adjustment Screw NOTE: To raise screen, top rollers need to be retracted and bottom rollers extended.
Remove & Install Sliding Panel Adjust Sliding Panel – 2-Wide Door FIGURE 1 Panels are heavy. Use caution when handling to avoid injury or damage. Use adequate number of people to safely handle panel. NOTE: The sliding panel is normally shipped completely installed. Remove Sliding Panel 1. Slide panel open about 12". 2. Insert a stiff-bladed putty knife into sill channel and gently raise door to remove pressure from roller assembly (FIGURE 1).
Adjust Sliding Panel – 2-Wide Door (cont.) FIGURE 4 Sliding Panel Roller Installation Screw Roller Adjustment Screw Roller Assembly Adjust Sliding Panel – Turn adjusting screw (FIGURE 4): Clockwise – Lower Rollers – Raise Panel Counterclockwise – Raise Rollers – Lower Panel NOTE: Before adjusting, use putty knife to lift panel slightly, taking weight off rollers (FIGURE 1 Page 18).
Install Sliding Panels – 4-Wide Door (cont.) FIGURE 4 INTERIOR ACTIVE SLIDING PANEL ASTRAGAL INTERLOCK EXTERIOR FIGURE 5 – Sill Shown Cover Removed from Panel EXTERIOR KEEPER ADJUSTMENT SLOT FIGURE 6 INTERIOR FIXED PANEL 4. Working from the interior, stand the panel upright so the rollers are down and the interlock is to the exterior (FIGURE 4) and closest to the fixed panel (FIGURE 6). IMPORTANT: Ensure the active or inactive sliding panel is positioned on the correct side of the door frame.
Install Sliding Panels – 4-Wide Door (cont.) FIGURE 7 6. With panel upright and rollers down, position panel close to its proper (active or inactive) side frame. Head Hole Plugs 7. Angle panel as in (FIGURE 7) and lift it up into the head frame channel. 8. While holding panel up into head frame channel, carefully push bottom of panel away from you until it clears the inside of the sill and is positioned properly in the frame channel.
Install Sliding Panels – 4-Wide Door (cont.) 10. Install the second sliding panel in the 4-Wide door frame following the same steps described above for the first panel. adjustment procedures as described below.
Handle Installation – 2-Wide Door FIGURE 1 Door stiles are pre-drilled for handle sets (FIGURE 4). The lock mechanism is installed in the sliding panel. The keeper is to be installed in the fixed panel. 1. Locate the two handles, two escutcheon plates, and four 3/8" long round head Phillips machine screws in the hardware package. One set is shown in (FIGURE 1). 2. Align handle with circular insets in escutcheon plate and then screw handle securely to plate from the back side with two screws (FIGURE 2).
Handle Installation – 2-Wide Door (cont.) FIGURE 5 6. Locate the two 1-1/2" long, Phillips, oval head, color-matched machine screws in the hardware package. From the interior, insert one of these screws into the hole on the interior handle escutcheon plate (FIGURE 5). Align machine screw with the tube nut inserted earlier and thread machine screw into the tube nut. Leave the first screw slightly loose so it will be easier to align the second screw. 7.
Install Lock Keeper – 2-Wide Door Measure From Here FIGURE 1 1 Roller Track (Side View) 2. Add 1/8" to “A” and mark this on the side frame (FIGURE 2). 3. Position lock keeper so bottom of keeper hook is in line with the mark on the side frame. Center keeper in frame channel (FIGURE 3). 5. Close sliding door panel and activate lock to check for lock-to-keeper alignment. Move keeper up or down as necessary for proper locking. Tighten screws. Mark Here Measure To Here 1/8" 1.
Handle Installation – 4-Wide Door FIGURE 1 COMPONENT PARTS SLIDING DOOR HANDLE SET (with lock) H F G E D D B C B A A = INTERIOR HANDLE B = SET SCREW C = LATCH LEVER D = LONG MACHINE SCREW E = ESCUTCHEON PLATE F = LOCK CYLINDER G = WASHER-HEAD SCREW H = EXTERIOR HANDLE 26
Handle Installation – 4-Wide Door (cont.) FIGURE 2 2A Locate the handle sets in the hardware package. When installation is complete they will look like (FIGURES 2 or 2A ). 1. Locate the two exterior handles (FIGURE 3). 2. Locate four Phillips, flat head, long machine screws in the hardware package (FIGURE 1). 3. Locate two escutcheon plates in the hardware package (FIGURE 1). Assemble Lock to Exterior Handle NOTE: If no lock is to be installed, skip to the next page. Viewed from the exterior.
Handle Installation – 4-Wide Door (cont.) FIGURE 7 Attach Handles to Door Handle with lock will attach to door with latches (FIGURE 7). Door with keeper (FIGURE 8) gets the handle set without the lock hole. 7. From the exterior, align posts on bottom of exterior handle with holes in door stile (FIGURE 9). Feed the lock post through the center hole. 8. Arrange escutcheon plate on the interior with latch lever notch facing the stationary panel (FIGURE 10). 9.
Handle Installation – 4-Wide Door (cont.) FIGURE 11 11. Locate latch lever in hardware package and insert its tail into the escutcheon plate with lever pointing toward the stationary panel (FIGURE 11). Arrange tail of latch so locking mechanism (latch or shoot bolts) will activate when the latch handle is pushed down. 12. Locate the interior handle and two colormatched Phillips, flat head, machine, set screws (FIGURE 12). 13. Insert pins on back of interior handle into escutcheon plate.
Reversing Door Frame – 2-Wide Door Only FIGURE 1 STANDARD DOOR SET-UP (Viewed From Exterior) Reversing Door Frame must be completed before installing unit in rough opening! Only 2-Wide, 6-8 doors are reversible. 2-Wide, 6-8 doors with blinds-in-airspace can’t be reversed. The blinds won’t work. The 2-Wide 6-8 patio door can be reversed so the sliding panel is placed on the side opposite from the way it was received from the factory.
Reversing Door Frame (cont.) FIGURE 6 Original Bottom l To na Inactive Panel igi Or p na igi Or e ctiv Ina nel Pa 6 Original Top om ott lB VIEWED FROM EXTERIOR FIGURE 7 Improper use of hand and power tools could result in personal injury and/or product damage. Follow equipment manufacturers’ instructions for safe operation. Always wear safety glasses. 6. Carefully rotate frame (FIGURE 6) so inactive panel is in the opposite position.
Reversing Sliding Panel FIGURE 1 The reversing process starts on page 30. If you have not completed all the steps on pages 30 and 31 go back and perform those procedures before proceeding. Original Top SLIDING PANEL (removed from frame) Move rollers from bottom to top of panel. 1. If active panel is not removed from frame (FIGURE 1), remove it according to procedures on page 18 SLIDING PANEL ROTATED TO REMOVE ROLLER ASSEMBLY 2. Lay panel on its long side so interlock is up (FIGURES 1 & 2).
Reversing Sliding Panel (cont.) FIGURE 5 5. Pull the roller assembly out through the opening in the bottom of the frame (FIGURE 5). NOTE: Adjustment screw remains attached to the roller assembly. Install Roller Assembly In Top of Panel NOTE: If present, remove cover on adjustment and mounting screw hole (FIGURE 6). 6. Take roller assembly to top of panel. Insert roller into frame pocket with adjustment screw up (FIGURE 5). 7. Hold the roller assembly in place (FIGURE 7).
Reversing Sliding Panel (cont.) FIGURE 9 Original Top Original Bottom 9. Turn panel (FIGURE 13) so installation screws on second roller assembly are accessible. Repeat steps 4 through 8 for this roller assembly. Before next step check that: • Installation screws are firmly secured • Screw hole covers are applied 10. Stand panel upright so rollers (that were moved to the top) now rest on the floor (FIGURE 14).
Reversing Door Lock FIGURE 1 NOTE: The lock mechanism is factory-installed in the active panel. If you have reversed the panel, the lock must also be reversed. 2 Top Lock Installation Screw Lock Handle Holes Lock 4 Mechanism Lock Slot 1 Latch Hook 1. Locate the lock slot, which is visible through one of the large handle holes. Use a slotted screwdriver to turn the lock slot until the latch hook is fully extended (FIGURE 1). 2. Use a Phillips screwdriver to remove the top lock installation screw. 3.
Install Lock Keeper – 2-Wide Door Measure From Here FIGURE 1 1 Roller Track (Side View) 2. Add 1/8" to “A” and mark this on the side frame (FIGURE 2). 3. Position lock keeper so bottom of keeper hook is in line with the mark on the side frame. Center keeper in frame channel (FIGURE 3). 5. Close sliding door panel and activate lock to check for lock-to-keeper alignment. Move keeper up or down as necessary for proper locking. Tighten screws. Mark Here Measure To Here 1/8" 1.
Jamb Extension Installation – All Installations FIGURE 1 OV E W RAL ID TH L L L A " R T 8 E GH -3/ V I O E S1 H U IN M IMPORTANT: Jamb extension must be applied to the door unit BEFORE the unit is installed or the rough opening is prepared. Place unit (interior facing up) and jamb extension on a clean flat surface before applying. NOTE: A Casement window is shown, however the “Jamb Extension” application procedure is the same for these doors. NOTE: Jamb extension is not applied to the sill on door units.
Jamb Extension Option Installation (cont.) FIGURE 4 4. Align the side of the vertical piece with the end of the horizontal piece or use a small square to square the vertical extension. While holding items aligned with each other, drill 2 holes in the back of the horizontal piece. Fasten the horizontal piece to the vertical piece with 1-1/4" long Phillips flat head stainless steel screws (FIGURE 4). Repeat for each corner where vertical and horizontal jamb extensions meet.
Field Stacking – Adding Transom – 2 Wide Only FIGURE 1 Stacking, mulling, or combinations of stacking and mulling installation restrictions along with additional reinforcements may apply for your area. the door manufacturer recommends that the installer consult a registered Architect or local Structural Engineer for guidance to insure the installation meets all specific codes, conditions or applications regarding to stacking, mulling, or stacking and mulling combinations.
Field Stacking – Adding Transom (cont.) – 2 Wide Only FIGURE 4 IMPORTANT: Improper placement of sealant may result in transom leakage. IMPORTANT For All Mull/Stack Installs – Caulk Units – FIGURE 5 IMPORTANT: High-quality, exterior, neutral-cure, clear, silicone sealant (compatible with vinyl extrusion) is to be used for all procedures in the following instructions which call for caulking or sealant. 1.
Mull Strip Configuration & Installation – 2 Wide Only FIGURE 1 The door manufacturer offers a universal mull strip for both vertical and horizontal applications. ME HE AS RE UR TO E F HE ROM RE Measuring and Cutting Mull Strips 1. To determine the length of the mull strip, measure the unit assembly width, jamb to jamb (FIGURE 1) and then subtract 1/4". Cut the mull strip to length with a hacksaw. 2. Using a utility knife or tin snips cut back the snap-in-leg end on each mull strip by 1/2" (FIGURE 2).
Mull Strip Configuration & Installation (cont.) – 2 Wide Only FIGURE 4 3. Start the mull strip into one end of the accessory groove (FIGURE 4). With a rubber mallet lightly tap so the strip snaps into the accessory groove on both units. Check to ensure that the mull strip has fully snapped into place along the unit’s entire length. If necessary, use a wood block and rubber mallet to tap mull strip tightly into place (FIGURE 5).
Recommended Finishing Instructions Always follow chemical manufacturers’ safety instructions when using chemicals to avoid injury or illness. Vinyl and aluminum may be cleaned with mild soap and water. Hard to remove stains and mineral deposits may be removed with mineral spirits. Factory-applied painted surfaces can be cleaned with mild household detergents and water. • Do NOT clean any surface with gasoline, diesel fuel, solvent based, or petroleum based products.
Recommended Finishing Instructions • A pre-stain wood conditioner, applied before staining, will help softer woods absorb stain more evenly. Apply both wood conditioner and desired stain according to the manufacturers’ instructions. 2. Apply one (1) coat of sealer to the stained surface and let dry. lightly sand previous finish coat with 180 grit or finer sandpaper. Clean off all sanding dust and wipe surfaces with a tack cloth. 4. Apply next coat of desired finish to surface and let dry.
Notes 45
46
