OPERATOR’S MANUAL 9 in. BAND SAW Model No. 315.214770 WARNING; To reduce the risk of injury, the user must read and understand the operator’s manual before using this product. Customer Help Line: 1-800-932-3188 Sears, Roebuck and Co., 3333 Beverly Rd., Hoffman Estates, IL 60179 USA Visit the Craftsman web page: www.sears.
I TABLE OF CONTENTS Warranty.......................................................................................................................................................................... 2 Introduction ..................................................................................................................................................................... 2 Genera! Safety Rules............................................................................................................
GENERAL SAFETY RULES I Read and understand all instruc A WARNING: tions. Failure to foliow all instructions listed below, may result in electric shock, fire and/or serious personal injury. READ ALL INSTRUCTIONS ■ KNOW YOUR POWER TOOL. Read the operator’s manual carefully. Learn the applications and limitations as wei as specific potential hazards related to this tool. ■ GUARD AGAINST ELECTRICAL SHOCK by preventing body contact with grounded surfaces.
1 GENERAL SAFETY RULES I BEFORE CHANGING THE SETUP, REMOVING COV ERS, GUARDS, OR BLADES, unplug the saw and re move the switch key. I KEEP BLADES CLEAN, SHARP, AND WITH SUFFI CIENT SET. Sharp blades minimize stalling and kick backs. I ALWAYS TURN OFF SAW before disconnecting it to avoid accidental starting when reconnecting to a power source. I DO NOT OPERATE THIS TOOL WHILE UNDER THE INFLUENCE OF DRUGS, ALCOHOL OR ANY MEDI CATION.
SYMBOLS I Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to operate the tool better and safer.
I SYMBOLS The following signal words and meanings are intended to explain the levels of risk associated with this product. SYMBOL A A A SIGNAL MEANING DANGER: Indicates an imminently hazardous situation, which, if not avoided, wiif result in death or serious injury. WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in death or serious injury. CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or moderate injury.
I ELECTRICA j EXTENSION CORDS SPEED AND WIRING Use only 3-wire extension cords that have 3-prong grounding plugs and 3-pole receptacles that accept the tool’s plug. When using a power tool at a considerable distance from the power source, use an extension cord The no-load speed of this toot is approximately 3,000 sfpm. This speed is not constant and decreases under a load or with lower voltage. For voltage, the wiring in a shop is as important as the motor’s horsepower rating.
I GLOSSARY OF TERM Anti-Kickback Pawls (radial arm and table saws) A device which, when property installed and maintained, is designed to stop the workpiece from being kicked back toward the front of the saw during a ripping operation. Arbor The shaft on which a blade or cutting tool is mounted. Bevel Cut A cutting operation made with the blade at any angle other than 90° to the table surface. Chamfer A cut removing a wedge from a block so the end (or part of the end) is angled rather than at 90°.
J FEATURES I PRODUCT SPECIFICATIONS Blade Width...................................................1/8 in. to 3/8 in. Input................ ............120 Volt, 60Hz, AC Only, 2.3 Amps Blade Length............................................................. 59-1/4in. No Load Speed.................................................. 3,000 SFPM Frame to Blade Capacity.........9 Overall Dimensions ........... 19-1/2 in. x 12-1/2 in. x 28 in. in. Cutting Thickness Capacity..............................
I FEATURES J KNOW YOUR BAND SAW Saw Blade See Figure 2. The band saw comes with a standard saw blade installed. Two extra saw blades are included with the loose parts. Before attempting to use this product, famiiiarize yourself with all operating features and safety rules. Saw Table The band saw has a square 11 -3/8 in. aluminum saw table with tilt control for maximum accuracy.
I j TOOLS NEEDE The following tools (not included) are needed for checking adjustments of the saw or for installing the blade: Fig.3 I_______ J LOOSE PARTS LIS The following items are included with the tool: 3 mm Hex Key.................................................................. 1 Table Lock Handle................................................................. 1 4 mm Hex Key..................................................................... 1 Washer.....................................
I J UNPACKING This product requires assembly. ■ Carefully lift saw from the carton and place it on a level work surface. NOTE: This tool is heavy. To avoid back injury, lift with your legs, not your back, and get help when needed. ■ Inspect the tool carefully to make sure no breakage or damage occurred during shipping. ■ Do not discard the packing material until you have carefully inspected and satisfactorily operated the tool. ■ The saw is factory set for accurate cutting.
I J ■ Insert the washer on the threaded end of the table lock CLAMPING BAND SAW TO WORKBENCH handle. The table lock handle is spring loaded and See Figure 7. is released by pulling the handle away from the saw housing. Tighten the saw table to the saw housing by ratcheting the table lock handle clockwise or by finger tightening the table lock handle.
I J ADJUSTING BLADE GUIDE ASSEMBLY See Figure 8. A WARNING; To avoid persona! injury, maintain proper adjustment of blade tension, blade guides, and thrust bearings. To prevent the blade from twisting or breaking, the blade guide assembly should always be set approximately 1/8 in. above the workpiece. ■ Turn the lock lever counterclockwise to unlock the blade guide assembly. ■ As a guide, use a scrap piece of the same wood you are about to cut to set the height of the blade guide assembly.
I J NOTE: The blade may need to be turned inside out if the teeth are pointing in the wrong direction. Hold the blade with both hands and rotate it inward. ADJUSTING BLADE TENSION With the teeth of the blade toward the front of the saw and facing downward, place the blade through the tower blade guides and around the lower wheel. Puli down on the upper wheel to place the saw blade on the wheel. ■ Before using the band saw, turn the blade tension knob on the top of the saw clockwise to engage tension.
I J SQUARING THE SAW TABLE TO THE BLADE See Figure 13. ■ Remove the blade guard by loosening the two set screws with the 4 mm hex key. ■ Turn the lock lever counterclockwise to unlock the blade guide assembly. Turning the blade guide knob clockwise, raise the blade guide assembly as far as it will go. Retighten the blade guide knob. ■ Place a small combination square on the saw table beside the blade.
I J ADJUSTING THRUST BEARINGS, BLADE GUIDE SUPPORT, AND BLADE GUIDES ■ Adjust the thrust bearings first. Using the 4 mm hex key, loosen the thrust bearing screw. See Figures 14 - 16. ■ Move the thrust bearing to within 1/64 in. of the blade. Tighten the thrust bearing screw securely. Repeat this procedure on the lower thrust bearing located below the saw table. Never operate saw without blade guard A WARNING: secured in place. To do so could result in possible serious personal injury.
I J To Adjust Blade Guides; The blade guides help keep the blade from twisting and binding. The blade will be ruined if the blade teeth hit the blade guides while using the band saw. The set of teeth and the sharpened edge of teeth will be damaged by hit ting the blade guides. Proper adjustment of the upper and lower blade guides will prevent this from happening. ■ Remove the blade guard by loosening the two screws set with the 4 mm hex key.
OPERATIO I ■ Avoid awkward operations and hand positions where a sudden slip could cause serious injury from contact with the blade. Never place hands in blade path. J REMOVING JAMMED MATERIAL Never remove jammed cutoff pieces until the blade has come to a full and complete stop. ■ Use extra supports (tables, saw horses, blocks, etc.) when cutting large, small, or awkward workpieces. ■ Place the switch in the OFF position, remove the switch key from the switch assembly.
J OPERATIO I BEFORE LEAVING THE SAW See Figure 17. ■ ■ Wait until the saw has come to a full and complete stop. Place the switch in the OFF position, remove the switch key from the switch assembly. Store key in a safe place. ■ Unplug the saw from the power source. ■ Make workshop childproof. ■ Lock the shop. LOCKING THE SWITCH See Figure 17. ■ Wait untif the saw has come to a full and complete stop. Fig. 18 USING THE MITER GAUGE See Figure 19.
J MAINTENANC I TIRES A WARNING: When servicing, use only identical replacement parts. Use of any other part may create a hazard or cause product damage. Cleaning tires: ■ Pitch and sawdust accumulates on tires and needs to be removed with a fine wire brush or a piece of wood. Do not use a sharp knife or any kind of solvent. Always wear safety goggles or safety A WARNING: glasses with side shields during power tool operation Replacing tires: or when blowing dust.
1 I AINTENANC MOTOR/ELECTRiCAL ■ Frequently vacuum or blow out sawdust from the mo tor. A WARNING: If the power cord is worn, cut or dam aged in any way, have it replaced immediately by a qualified service technician. Failure to do so could result in serious personal injury. A WARNING: To avoid fire or electrocution, reas semble electric parts with only identical replacement parts. Reassemble exactly as originally assembled. BRUSHES See Figure 21.
TROUBLESHOOTIN PROBLEM CAUSE SOLUTION Motor will not run. 1. Problem with On-Off switch or power cord. using band saw again. 2. Motor defective. 2. Do not attempt any repair. Have tool repaired by a qualified service technician. Biade does not run in the approximate 1. Not tracking properly, center of the upper wheel. Band saw slows down when cutting. 1. Have worn parts replaced before 1. Cutting too small a radius. 1. Adjust tracking. See Adjustments section, Tracking the Blade. 1.
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CRAFTSMAN BAND SAW - MODEL NO. 315.
CRAFTSMAN BAND SAW - MODEL NO. 315.214770 The model number will be found on a plate attached to the housing. Always mention the model number in all correspondence regarding your band saw or when ordering repair parts. SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE A Key No. Part Number Description Qty 1 BS90105900 Table (290 mm x 290 mm x 22 mm)....................................................... 1 2 3 4 089120100014 089120100805 089120100018 Throat Plate (38 mm x 38 mm).
CRAFTSMAN BAND SAW - MODEL NO. 315.214770 The model number will be found on a plate attached to the housing. Always mention the model number in all correspondence regarding your band saw or when ordering repair parts. SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE B FIGURE B Key Part No. Number Description Qty 1 2 3 4 5 6 7 8 9 BS90106800 BS90104800 BS90106700 BS90108000 BS90103900 089120100024 BS90108100 089120100037 089120100036 Motor Assembly...................................
CRAFTSMAN BAND SAW - MODEL NO. 315.214770 The model number will be found on a plate attached to the housing. Always mention the model number in all correspondence regarding your band saw or when ordering repair parts. SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE C FIGURE C Key No.
CRAFTSMAN BAND SAW - MODEL NO. 315.214770 The model number will be found on a plate attached to the housing. Always mention the model number in all correspondence regarding your band saw or when ordering repair parts. SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE D Key Part No.
CRAFTSMAN BAND SAW - MODEL NO. 315.214770 The model number will be found on a plate attached to the housing. Always mention the model number in all correspondence regarding your band saw or when ordering repair parts. SEE BACK PAGE FOR PARTS ORDERING INSTRUCTIONS PARTS LIST FOR FIGURE D Key No.
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