F "_L. Save This Manual For Future Reference Operators Manual MODEL NO. 113.197110 OR 113,197150 10" RADIAL SAW WITH LEG SET Serial Number Model and serial numbers may be found at the rear of the base. You should record both model and serial number in a safe place for future use. CRRFTSMRN 10-INCH RADIAL SAW CAUTION: • Assembly • Operating • Repair parts READ ALL INSTRUCTIONS CAREFULLY Sold by SEARS, Part No. SP5249 ROEBUCK AND CO., Chicago, IL. 60684 U.S.A. Printed in U.S.A.
FULL ONE YEAR WARRANTY It within one year from the date of purchase, workmanship, Sears will repair WARRANTY SERVICE IS CENTER/DEPARTMENT ON CRAFTSMAN this Craftsman Radial RADIAL SAW Saw fails due to a defect in material it, free of charge. AVAILABLE BY THROUGHOUT SIMPLY CONTACTING THE UNITED THE NEAREST SEARS SERVICE STATES. This warranty applies only while this product is used in the United States.
I Safety Information The operator's manual contains safety information, instructions and signs for your protection against serious injuries, including: Loss of fingers, hand, with the saw blade. arm or leg from contact Eye injuries, including being blinded from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Impact injuries, including broken bones and internal organ damage, from being hit by a thrown workpiece, workpiece chips or pieces of the saw blade. Major Hazards 1.
3. Wrong Way Feed Wrong way feed is feeding the workpiece into the end of the saw with the anti-kickback pawls. The workpiece can be grabbed by the blade and puli your hands into the blade before you can let go or pull back. Fingers, hand or arm can be cut off. can be blinded Wear safety goggles. Fig. 6 Safety Goggles Safety Sign Wrong Way Feed. Fingers,hand, arm can De cut off. Feed into infeed end of saw.
Personal Saw Safety 1. Wear safety goggles labeled "ANSI Z87.1" on the package. Do not wear regular glasses, they are not safety glasses. 2. Wear snug fitting clothes, short sleeve shirts and nonslip footwear. Cover up or tie long hair. Do not wear loose, baggy clothes, gleves, neckties, rings, watches or any other jewelry. 4. Wear hearing protectors, ear plugs or muffs, if you use the saw daily. Work Area and balance. Don't over- pets and visitors out of the 2. Make the work area child proof.
14. Rip workpieces that are longer than the diameter of the blade being used. Do not rip a workpiece that is shorter than the diameter of the blade being used. 15. Cut only one workpiece not cut stacked workpieces to edge for cutting. Workpiece Support at a time. Do or lay them edge Safety Labels Safety 3. t lelpers call cause the workpiece to kickback. Do not use other people to support or assist in feeding or pulling tile workpiece. Use table ex,_ensions.
Putting Your Saw Together Your radial arm saw is easy to put together, however it will take time. Ask a friend to help, and follow these assembly instructions. It is important for your safety, and for the quality of your cuts, that the saw be put together with care. L t F _lb WARNING: Plugging the saw in during assembly can result in electrical shock or your fingers, hand, or arm being cut off from blade contact. Do not plug in the saw at any time during assembly.
AA 4. Open the loose parts bags, and sort the contents into piles on the floor or table. This will make it easier for you to find the part(s) you need during assembly. N Truss Hd. Screw O Hex P Lockwasher Q R Foot Leveling Hex Jam Nut ................... 3/8-16 ............. 4 8 S Bracket, ................... 4 T U Indicator Indicator V Screw W Lockwasher X Switch Y Z Table Clamp (Unassembled) Tee Nut ........................ Nut 1/4-20 x 1/2 ..... 1/4 Hd. Ext.
Information 2. Place 1. If you are missing any part while putting your saw together, do not continue assembly. Contact your Sears Service Center or Retail Store and get the missing part before continuing assembly or trying to use the saw. the hex bushing inside the_handwh_l. 3. The hex bushing has a small flati_ea:pnli which matches a flat area on the elevatidn shaft. I _ 4. Align the two above flat areas and attach the handwhee! using a screw and lockwasher.
5. Clean the small pieces of styrofoam off the saw. 6. Place the motor on the center channel If the bevel yoke, of the saw. 7. Remove the lock nut and flat washer the motorpivot support. (Figure from lock unlock touches the bevel on the motor pivot to step 9 and repeat, or If there is more than left side and tighten support. 1/16 inch of the the Then go gap between the bevel lock and the left side of the yoke, unlock the bevel lock and loosen the locknut 15) 12.
Switch Front Leg -- _ _tt_he_J'He_! Hex Nuts D Support Bracket __keveling Foot Fig. 19 -- Column Support \ Floor Cover Building the LEG SET The following assembly. 4. Mount the two front legs to the basic saw assembly using truss head bolts, lockwashers, and nuts. However only put bolts through the sides of the saw assembly not the front. parts are used in the leg set A Legs ........................... B Lower Stiffeners ................. C U-Channel ..................... 4 4 1 Fig.
6. Attach the four (4) lower stiffeners to the legs'. Two (2) truss head bolts, washers, and nuts are required to hold each end of a lower stiffener in place. Hand tighten hex nuts. 2. Loosen leveling the bottom foot 3. Loosen 4. Adust using a 9/16 inch wrench. the top nut by hand. the lower wrench hex nut on the desired until nut with the 9/16 inch the leveling foot is at the desired height. 5. Tighten the top nut by hand. 6. Repeat steps2-5 feet if necessary. 7.
• Location and Function i of Controls i ,111111 Fig. 24 - Radial Saw Controls On/Off The on/off switch turns on and off. WARNING: Switch the power The saw can start ac- cidentally or be used by children and others when the yellow key is left in the red switch. Always remove the yellow key when the saw is off, and keep it out of the reach and sight of children. to the saw To turn the saw on, put the yellow key into the red switch and then pull the switch to the right.
Bevel Lock The bevel lock is used to hold the blade at various angles to the table. To unlock the bevel lock, move tile lock to the right. Always hold the motor when you unlock the bevel lock. (Figure 28) _lb CAUTION: The motor is heavy and can swing down quickly. You can be cut or injured by the arbor shaft or blade. Hold the motor when you unlock the bevel lock. Fig. 26 - Miter Lock - Unlocked To lock the miter lock, push the lock to the left.
swivH lock when the motor positions, stand fiicing the the swivel lock :ill the way turn the motor as you hold position. There are five pro-set bevel angles at -90 °, -45 °, 0°. 45 °, and 90 °. To unlock the bevel lock when tile blade is at one of these angles, move the bevel lock all the way to the right and turn the motor while holding the lock in this position.
Handwheel The handwheel radial arm. controls the height of the To raise the radial arm, turn the handwheel clockwise. To lower the radial arm, turn the handwheel counterclockwise. (Figure 34) Fig. 34 - Handwheel One complete turn of the handwheel the arm 1/16 inch. The handle can be folded plastic "ears" with your while pushing the handle moves in by squeezing thumb and index the red finger in.
i + Alignment ALIGNMENT OF THE BLADE MOST IMPORTANT STEP IN ASSEMBLING YOUR RADIAL SAW. of the Blade IS THE 1. Use a 3/16 hex ARM four screws (Figure 35) The blade of your radial arm saw must be aligned properly for two reasons: to make cuts accurate, and to prevent binding of the blade and workpiece which can cause jams or thrown workpieces. "'L'" wrench in the front to loosen of the column the support.
Leveling Table Supports 1. Raise the the motor radial is about arm 2-1/2 until the bottom inches above of 6. the Turn the motor pointing straight (Figure saw. 2. Locate washer 3. four hex head bolts and the arbor toward Attach center a table support to each of the enlarged holes so that the supports as needed. is 39) put a flat side of the in the table may slide the sup- up or Arbor Table shaft the saw. on each.
If the arbor arbor shaft repeat level, steps or wrench and 8-21 will not fit between the table support until table the the _t any point suppofls"are If there is a gap between the arbor wrench and the arbor shaft at any point, repeat steps 8-21 until the table supports are level. Fro Bolt Table Support Rear Bolt Fig. 40 h 14. Mark the point on the ruble support under the center of the arbor shaft. (Figure 40) 15. Place (Figure the arbor wrench over this point. 41) L._[._/4J 16.
Mounting the Front Table 1. Make down. sure that the front 2. Place a tee nut hammer it into place. table over the leveling (Figure is upside hole ;rew Leveling Hole and 42) Bolt Tee NL,t ---.-._,_ //_7_... Head Screw Leveling Hole ___i -_" _j_- "_o Loc Hex Nut Fig. 42 Mounting Holes Fig. 46 5. Start eling the cup point hole. set screw Do not tighten. through (Figures the lev- 46 & 47) Fig. 43 - Nut Tee 3. Slide a U-ctip onto the center channel saw as shown.
8. Install four the pan mounting holes. hex nut on each Phillips head bolt screwdriver. bolts through the other 13. and back Put a lockwasher and tighten (Figures using If there is a gap to step 1 I and larger than repeat, 1_3_. lge]_, or a If there is a gap less than 1/32 inch, or no gap at all, go to the next section. 46 & 50) Squaring Fig. 50 - Pan Head Bolt Crosscut Travel 9.
4. Unlock the rip lock and move the motor until the motor arbor is over the front table. 5. Lock lock. the rip lock, miter lock and bevel 6. Lower the radial arm until the motor is slightly above the front table. arbor Four Socket Head Screws 7. Lay a framing square on the front table with the long edge along the back of the table and the short edge alongside the motor arbor. (Figure 53) 8. Move the framing square toward the motor arbor until the arbor and square touch each other. (Figure 53) Fig.
17. Lay a framing squareon thefront with the long edge and the short as before. edge along the back alongside Mounting Table ClamPs table of the table the motor arbor, The along the motor the radial arbor arm. back Do not and If the motor arbor of the square moves or tries to step move and clamp, and back B Square C Cup D Clamp the ..................... 2 Nuts ...................... 2 Washer ...................... 2 Bracket ................... 2 the square.
1. Place the radial position and 2. Place the blade lock arm the directional arrow blade, the teeth and front miter side. make are pointing that your hand to see if the square several is flush times with the 7. If the square is flush with the blade after each rotation, no change is needed. (Figure 60) Go to the next section, or the of the down (Figure with with a sure is on the outside side of the blade. the blade and check blade. lock.
11. Hold the motor tightly lock. Do not let the motor and lock the bevel move out of place. If there is a gap between blade after any rotation, the square and the go back to step8 and repeat. 12. Check the square to make sure that still flush with the blade. 13. Tighten the four screws behind it is 21. Install bevel scale indicator by inserting one end into the opening in the yoke. Slide the indicator to one side and push until it snaps in place. Tabs are located on the outside of the opening.
4. Turn the blade with your hand several times and check to see if the square is flush with the blade. 5. If the square each is flush rotation, with no change Go to the next section, the blade is needed. after (Figure 65) or If there is a gap between blade after any rotation, (Figure 65) the square and the go to step 6. Fig. 66 Fence 8. Hold the square in place and turn the motor until the square is flush with the blade. l L 9. Hold the saw handle swivel lock. Fence 10.
Squaring 1. Unlock 4. Turn the blade with your hand Se_t times and check to see if the squ_tr_lflt with the blade. Blade to Table for Ripping the swivel the out-rip position the blade and fence. lock and turn the motor with the motor (Figure 67) to 5. If the square is flush with the blade after each rotation (Figure 69) to step 11, or between If there is a gap between the square and the blade after any rotation (Figure 69), go to step 6. I Right, Table / Fence Wrong I \ Wrong -_n Table t
7. Hold the square in place and use the 9/16 inch wrench to turn the boltuntil the square is flush with the blade. 15. ff you can keep either of the carriage bearings from turning while the motor moves along the radial arm, go to step 16, or 8. Hold the bolt firmly, and retighten nut using a 1/2 inch wrench. If you cannot keep the carriage bearings from turning while the motor moves, go to step 22. 9. Turn the blade several see if the square the hex 16.
23. Turn the blade w'ith your times and check with the blade. to see 24. I1"the square the next. ccUon, is flush or hand if the several square with the blade, under the blade and the short ed_e_i_ sticking up in the air. Make sure that tl_!6fig edge is perpendicular to the fence. (Fighre 74) go to / If there is a gap between the square blade, go back to step 6 and repeat. Making table is flush Saw Handle and the \ Blade Parallel Table to These steps.
9. Unlock the bevel lock. 14. Tighten the two screws on the back of the motor support. 10. Loosen the two screws on the back of the motor support using a 3/16 inch hex-L wrench and pliers if necessary. (Figure 76) WARNING: The hex-L wrench 15. Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air, as before. Make sure that the long edge is perpendicular to the fence.
/'t _t_ WARNING" Kickback can the spreader is not in line blade. You can be injured ways that adjust the spreader it is directly 1. Loosen longer the guard touches Guard in line (:lamp and Metal it until (Figure 3. Make sure that the lower edg_ _{_e _.@qd is parallel to the table. (Figure "_._L Al- make the screw the metalplate. Screw with the or killed. with clamp occur sure 4. Tighten the guard clamp 5. Unlock the swivel lock screw. blade.
11. Lower the spreader and antikickbackpawls until the spreader is against the fence, and the pawls on one side of the spreader are on top of the fence. (Figure 80) If the spreader is in front of the fence but not touching it (Figure 81-B), go to step 13, or If the spreader (Figure 4 81-C), hits the top of the fence go to step 13. Loosen both nuts on the spreader using a 1/2 inch wrench. An 14. Slide the spreader with your hand until it is against the fence directly behind the blade. )reader 15.
Installing tors and Adjusting Rip Scale Indica- 3. Measures 2" from rip lence,tdmear.e._ tooth on the blade and lock rip lock handle] NOTE: The rip scales indicators are intended to be used for quick settings. Adjustments will be necessary for blades of different thicknesses. For greater accuracy take direct measurements between blade and fence with ruler or measuring tape. 1. Locate bag and ets. rip scale slide indicators indicators onto in a loose mounting 4.
Electrical Connections A'k 4Ilk WARNING: To avoid shock or fire, if power cord is worn, cut, or damaged in any way have it replaced immediately. Motor Specifications The AC motor used in this saw is a capacitorstart, non-reversible type having the following specifications: 19711 19715 Rated H.R ................ 1.5 1.5 Maximum Developed H.R .. 2.5 2.75 Voltage ................... 120 120/240 Amperes .................. 11.0 12/6 Hertz (cycles) .............. 60 60 Phase ....................
/k Extension WARNING: To maintain proper tool grounding, whenever the outlet you are planning to use for this power tool is of the two prong type do not remove or alter the grounding prong in any manner. The use of any extension cord wilI _at_N some loss of power. Use the following._a.b.Te to determine the minimum wire size (A.W.G.) extension cord. Use only 3- wire extension cords which have 3-prong grounding type plugs and 3-pole receptacles which accept the tool's plug.
Crosscutting Crosscutting is used to cut a workpiece to length. The workpiece is held against the fence. The saw blade is pulled through the workpiece. Cuts are usually made across the grain of the workpiece. Types of Crosscuts The basic types of crosscuts are shown below. Notice the hand and body position in each. Fig. 87 - Bevel Crosscut 4 ¸ Fig. 85 - Straight Crosscut Fig. 88- Compound Crosscut Miter Straight Fig 89 _Basic Fig.
Safety Information Crosscutting 4. Fingers or hand can slip intQ tbe:ga w _' blade as you make a crosscut.iFingerg:,: hand or arm can be cut off. Keep the _ hand holding the workpiece at least 8 inches to the side of the workpiece, out of the path of the saw blade. Keep hand holding the workpiece in view at all times. for Read and follow the safety information before making any type of crosscut. below _I= WARNING 1. Set guard and anti-kickback pawls to proper height to serve as a partial barrier. 5.
10. The workpiece cannot be controlled or held stable enough to do free hand cutting. The workpiece can be thrown or slip and pull fingers and hand into the saw blade. Fingers or hand can be cut off. Set the radial arm to the desired cutting angle. Keep workpiece flat on table and solidly against the fence.
Crosscutting Cutting Checklist Use the following checkUst at the beginning of each new cutting period to reduce the risk of an accident. Crosscut You will need to cut a new table kerf (shallow cut) and fence kerf (slot left in the fence from sawing through it with the blade), each time a new cutting angle is used. The table kerf lets the blade cut all the way through a work_iece. Checklist Yellow key removed from red switch. Saw unplugged Table and Eence Kerfs and switch off.
£t A WARNING: The saw blade will suddenly come toward you when lowered into the table if the rip lock is unlocked. Fingers and hand can be cut off. Lock the rip lock before and after each crosscut. 8. Grasp saw handle and hold your forearm in line with the saw handle as shown below. Fig. 94 - Crosscut Blade Guard and Body Position Fig.
Making Crosscuts 4. Adjust the height of the anti-kickb{acg pawls to clear top of fence and workpTgc'_'fyabout 1/8 inch. The pawls and spreader help provide protection from the leading edge of blade. The following section contains safety information and instructions for making crosscuts. Anyone who uses your saw should read and follow these steps. 5. Plug saw into grounded outlet. i'k WARNING: The blade guard must be 6. Put on safety goggles.
Pull the saw workpiece blade to the through distance the 12. Support and hold shown and against hand. the fence below. fq the workpiece firmly down with your 13. Pull blade through fence and just enough to complete the cut. left workpiece Fig. 96. 14. Return saw to its rearmost position continue to hold the saw handle. and 15. Turn saw off. 16. Wait for the blade to stop turning. 17. Remove yellow key form red switch. Fig 96 - Distance Needed to Complete Crosscut 10.
Ripping i Ripping is used to change the width of the workpiece by sawing along its length. The workpiece is fed into the saw blade. The fence is used as a guide. Rip cuts are usually made with the grain of the workpiece. Saw Positions When to Use In-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider.
Safety Information Ripping 2. One of the most for Read and follow the safety information before making any Lype of rip cut. 1. Kickback can happen is pinched workpiece. This posite direction is being fed. and throw out of the below workpiece could kickback as you reach for, touch or try to pull the workpiece through the blade. You can lose your fingers, hand, or arm. The blade guard does NOT provide complete protection at outfeed end of the saw.
4. Non-thru cuts increase the chance kickback because the anti-kickback of 2. The workpiece can be grabbed _b_tbe saw blade and take off like a mis_l_ = _" Anyone standing in the path of the workpiece can be killed. pawls cannot always grab the irregular workpiece surface. Use a featherboard. See Cutting Accessories section on how to make and use a featherboard. Wrong Way Feed, Blade Contact. 5. The workpiece can snag or hang up on a fence with a kerr in it.
Blade Guard, Anti-kickback Pawls and Spreader Rip Cutting Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident. The blade guard, anti-kickback pawls and workpiece spreader are designed to reduce or eliminate the risk of injury, from blade contact, workpiece kickback and wrong way feed. The Blade Checklist Guard: • serves as a partial barrier to help keep hands from contacting the blade at the infeed end of the saw blade.
Making a Rip Cut Table You will need to make Blade Guard Adjustments Kerf a table kerf before 1. Unplug a rip cut can be made. Every time you move the blade a new distance from the fence, you will need to make a new kerf. 1. Put saw in desired rip position saw arm in the 0° position. 2. Lock rip, swivel, miter, locks. saw a_nd remove yellow ke_ 2. Put saw in In-Rip position saw arm in the 0° position. ano lOCKme and lock the bevel and table 3.
Anti-kickback ments Pawls 1. Go to the outfeed and Spreader Making Rip Cuts AdjustWhen end of the saw blade. 2. Put edge of workpiece and under the pawls. beside to Use In-Rip or Out-Rip The in-rip saw position provides better visibility of both the workpiece and your hands than does the out-rip saw position. The only time you should use the out-rip saw position is when the workpiece is 14 inches or wider. Use the in-rip position for all workpieces less than 14 inches wide. the blade 3.
tliWARNINL_: When making through rip cuts do not set the blade closer than 1/2 inch from the fence or auxiliary fence, your hands will be brought too close to the blade. Your fingers and hand can be cut off. Do not use a radial 9. Stand out of the line of the worl_'i_'cg --:,] _7 be clear of workpiece in case of ldckba¢l_ );f arm saw to rip cut less than 1/2 inch wide workpieces. 1. Set the blade to desired distance from the fence and lock the saw arm in the 0° position. 2.
on the arbor could cause the dado and arbor Kickback, Contact. nut to spin off. Take several passes of the dado if cut required is greater than 13/16 of an inch wide. Blade k Fingers, can hand, arm be cut 3. To avoid excessive off. never cut a 13/16 inch wide dado deeper 1/8 inch in one pass. Follow instructions for Ripping Fig. 109- Kickback, 13. Turn Blade Contact Blade continues to turn for about 12 seconds after power turned off. Do not reach for cut Molding is 1.
t _Ib WARNING: If the auxiliary fence is not used when the saw arm is in the 0 ° 3. Remove saw blade, dado, or sory from the sa_ arbor shaft be{ the accessory shaft. Do not use th_saw accessories installed on both endS,ofxhe arbor shaft at the same time. crosscut position, the molding head cannot be located behind the fence for safe and proper operation. 5. Drill chucks can bend and pieces of the drill bit can break. You can be blinded or injured if hit by thrown pieces.
Cutting Accessories Fences Fences are required Push Stick Push sticks are used during ripping when the blade is placed between 2 and 6 inches from the fence. for all saw operations. Crosscutting requires fences with kerfs (slots) to match the path of the saw, because the saw blade is pulled through the kerf in the fence to cut the workpiece.
............ i Auxiliary Fence and Push Block An auxiliary fence must be used if the blade is positioned between 1/2 inch and 2 inches from the fence during ripping. An auxiliary fence must always be used with a push block. Their purpose is to keep your hands away from the saw blade. They are also needed when you use the molding head.
5. Cut out a notch from the 12 inch side of Auxiliary the 3/8 plywood that is 9 1/2 inches Long by 3/8 inch wide. The dimensions of the remaining 3/8 plywood are shown in Fig. Make an auxiliary fence for edging: 115. • before doing edging 0° miter position. 6. Glue the 3,'4 inch plywood on top of the 3/8 inch plywood so that their 12 inch sides are square, as shown; • when existing damaged.
Featherboard Featherboards are used during rip cutting to help keep the workpiece against the fence. The featherboard is clamped to the front table, so that the angled edge of the featherboard is against the workpiece on the infeed end of the blade. The other edge of the workpiece is against the fence. Make new featherboards when existing ones have been damaged. 1. Use solid (knot free) lumber 5 1/2 inches by 3/4 inch. Fig. !20 - Way to Use a Featherboard 24 inches by 2.
Sears Recommends Item The Following Cat. No. Saw blades (10" diameter with 5/8" hole) ......... See Catalog Leg Set Caster ....................... S andin g Drum .......................................... Drill Chuck and Key 9-22221 .......................... or 9-22222 9-25246 See Catalog Dust Collector .................................... See Catalog Molding Guard See Catalog Taper Head 8". .................... Jig .............................................
. ÷ Lower Blade Guard Safety Information ............... WARNING IMPORTANT The following safety information and instructions apply to all blades and accessories. Remove the lower blade guard for ALL other types of cuts except repetitive 90 ° crosscutting. Using the lower guard other than for repetitive 90 ° crosscutting will increase the risk of certain hazards: The lower blade guard is required by the Occupational Safety and Health Administration (OSHA) if the radial saw is used commercially.
Glossary Anti-kickback Pawls: Pivoted objects with teeth which help prevent workpiece kickback. Molding Cut: Non-through cut which produces a contoured surface on the workpiece. Arbor: The bar or shaft that holds the saw blade. Bevel: The slanting of the motor an angle between 0° and 90°. Crosscut: Dado: square Cutting a workpiece Outfeed: rip cut workpiece tified by presence and blade to leaves the saw blade; of pawls.
Hel In order to get accurate cutting results your radial arm saw, do the following: ,fill Hints of 2. Place the long edge of your framing square against the edge of the workpiece that will be held against the fence during cutting. Make sure that this edge of the workpiece is straight. This Edge of Board Against Fence For All Cuts s 3. Make sure that your workpiece lays fiat on the front table of your saw. Fence 1 >" I Turn workpiece over end for end.. keep same edge against fence when making 4.
Maintaining Your Saw General aX 41LWARNING: For your turn power switch off and from power source outlet taining or lubricating your To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust build-up which will interfere with normal motor ventilation. own safety, remove plug before mainsaw. Lubrication Your saw is precision built and should be kept properly lubricated.
.Lubricate the cam surfaces of th_ lock assembly. Swive! 1"_ _ _ , Index • A light film of oil should be wiped on the face of the column tube to lubricate the fit between the column tube and Bevel column support. With elevation wheel raise arm to upper limit. Index Pin • The thread on sembIy can be oiI hole in the cap. Lubricate spring.
Adjustments Bevel Swivel for Wear This Lock handle the upper The purpose of the bevel lock is to lock the motor at any bevel angle. An adjustment is required if the motor can be easily moved by hand when the bevel lock is locked or if bevel lock offers minimal resistance when moving it to the locked position. To make this adjustment: 1. Remove Lock motor support provides face of the yoke face of the carriage. play or rotation locked. between resistance when position.
............. Arm and With Column the miter :-='z", _'% _ lock unlocked movement. If you can move arm down i and fin the tim_n_ dexed position the arm should the column tube and not allow up and i fit srtugty .ta,,..] any vertical the end an adjustment of the is needed. 1. With a #2 Phillips screwdriver remove two screws and the rear arm cover. 2. With a 9/16 inch wrench or socket tighten evenly the top two 3/8-16 hex head tapping screws.
2. Push the carriage back against 3. Hold fingers forward the front carriage as tight as possible at the same time. the bearing quired. from (Figure turning bearing the rear stop. with your and pull carriage If you can prevent an adjustment is re- 128) Fig. 129 - Location of Hex Nut 3. Rotate the eccentric bolts a partial turn (left or right) as required to take up looseness. Both bolts should be adjusted an equal amount to maintain blade squareness to the table in the rip positions. 4.
Miter Rip Lock Lock Handle !............... ; The tip lock locks the carriage [n:any_-pos!tion along the length of the arm. Ifit_'az_'a_ can be easily moved by pushing_and-pulling on the yoke handle when the rip lock is in the locked position an adjustment is required. 1. Hold the rip lock in the unlocked position and with a 7/16 inch wrench tighten the 1/4-20 hex lock nut 1/4 turn. (Figure 133) Arm Track [_Sprin_ Fig. 131 - Miter Lock - Unlocked 2.
Motor Frequently blowing of fuses or tripping circuit breakers may result if: To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. of • Motor is overloaded: Overloading can occur if you feed too rapidly or if saw is misaligned so that the blade heels. Motor circuit is fused differently from recommendations: Always follow instructions for the proper fuse/breaker.
MODEL 113.197150 ONLY The motor may take as long to cool as R d!d for the heat to build up. An audibl_rdi_ ' when you push the red button will indicate.. that the protector is dosed (reset) and the saw is ready for use. Motor To avoid motor damage this motor should be blown out or vacuumed frequently to prevent sawdust buildup which will interfere with normal motor ventilation. 3. As soon as the red button will dick into running position, the saw may be started operated normally.
MODEL 113.197150 ONLY Changing A DANGER: Motor Voltage To avoid electric shock unplug the saw before changing Under normal home workshop usage, and if full voltage is supplied to the motor, your saw will operate efficiently on 120V, as connected at the factor);. However, if any of the following conditions exist, it will be advisable for you to have a qualified electrician reconnect the motor for 240V operation: • Heavy _.._Dual motor voltage. Voltage Switch duty operations. .
i Trouble "_'1 _ '_ _'_ _" Shooting WARNING: To avoid injury, turn power switch off and remove plug from power source outlet before trouble shooting. Motor Problem Motor will not run. Probable Cause What Protector open, circuit broken. Model 113.197150 only to Do Push red button located on top of motor. Listen for audible click that indicates motor is reset. Model 113.197150 Low voltage. Motor will not run and fuses blow. line for proper Short circuit plug.
Motor - 2 Problem Probable Cause What to Do Excessive feed rate when crosscutting or ripping. Slow down rate of feed. Improper cooling. (Air circulation restricted through motor due to sawdust, etc.) Clean out sawdust to provide normal air circulation through motor. Saw blade has heel. Refer to Making to Table section. Motor starts slowly or fails to come up to full speed. Starting switch will not trip due to low voltage.
Saw Operations Problem Probable Crosscuts not accurate 0° and 45 ° miter. at Cause Looseness between and column column properly. assembly Sawdust between fence. bevel yoke and car- workpiece not straight. Work table not properly Blade not square Carriage Bearings and Go to Alignment Squaring Blade Ripping. leveled. of the Blade, to Table for Go to Maintaining Your Saw, Adjustments for Wear, Swivel Lock. Keep front table clean. Replace Fence of the Blade, Travel.
Saw Operations -2 Problem Workpiece with tooth blade Probable kerf rough marks from What Cause to Do Saw blade to fence. not square Go to Alignment of the Blade, Squaring Blade to Fence. Saw blade to table. not parallel Go to Alignment of the Blade, Making Blade Parallel to Table. Using improper cut desired. blade (also called heel). Wood binds, smokes, and motor slows down or stops when ripping. for finish Use proper smooth cutting blade. Dull blade or warped board.
Saw Operations -3 Probable Problem Cause What Go to Maintaining Yb-tlr_aw7-, Adjustments for Wear, Bevel Lock. Clamping force not sufficient at bevel angles other than 45 °. Bevel lock needs Depth of cut varies from one end of the workpiece to the other. Table top not parallel with arm. Go to Alignment of the Blade, Leveling Front Table. Blade tends to advance Dull blade. Replace or sharpen blade. through lumber too fast. Not advancing Table cannot adjusting. to Do be leveled.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 13 16 1 2 t \ 14 15 20 \ l 3O 29 25 (See Fig.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not by Key Number FIGURE 1 Key No. Part No. 1 816333-1 2 3 4 5 6 7 8 9 STD551010 60339 60353 815649 815777 815778 10 806828-3 11 12 13 14 15 16 17 18 STD551012 STD512510 815989 37384 STD541025 STD551225 -STD541037 60074 Key No. Description Screw, Pan Rec. Type "IT 10-32 x 1/2 *Washer, Flat 13/64 x 7/16 x 1/16 Bolt, Hex Hd. 3/8-16 x 2-1/8 Washer, .
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 \ w ¢ 76
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE 2--BASE Part NO. Key No. 1 2 3 4 60339 60353 815649 817398-2 5 6 7 8 9 815774 818198 60208 815763 816647 AND COLUMN ASSEMBLY Key No.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 1 (SEE FIG.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE Key No. 1 2 Part No. _808380-6 3 818202 4 815678 5 815679-1 6 805561-10 7 815791 8 818154 9 815813 10 815836 11 818204 12 815788 13 806828 3--YOKE AND MOTOR Key No. Description Yoke Assembly (see Figure 4) Screw, Pan Hd., Plastite No. 8xl Handle, Yoke Washer, Shaft Pin, Index Washer, .
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 6 11 12 22 21 3 ,\ 4 23 24 37 39 38 4O 25 _34 9 FIGURE 8O 4
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE Key No. Part No. 1 810214-3 2 3 4 5 6 7 STD315485 STD551031 817181 815805 815806 159572-98 8 9 10 11 12 13 14 15 16 815689 STD551062 815817 STD541462 62636 815693 STD541425 62520 273229 17 !816497 18 815671 19 !818155 20 STD532510 4bYOKE ASSEMBLY Key No. Description Screw, Low Hd. Cap 5/16-18 x 718 *Bearing, Ball..3150 I.D.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 3 4 28 8 3 23 5 27 \ 25 227/_ 26 21 I 14 20 15 1717 FIGURE 5 82 16
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 Always order by Part Number--Not FIGURE 5--ARM iKey i iNo, Part No. 1 2 3 4 5 6 818239 169123-2 815809 815774 818182 STD601103 7 8 815703 815856 9 815779 10 815716 11 815704 12 STD551208 13 816113 815775 ASSEMBLY Key No. Description 14 15 16 Arm, Radial Relief, Strain Cable Rivet, 114x 1/2 Actuator Assembly *Screw, Pan Rec. Type "T" 10-32 x 3/8 Knob, Miter Lock Screw, Hex Washer Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 10 I1 2 9 13 14 Always order by Part Number - Not by Key Number FIGURE Key No. Part No. 6 - GUARD Key No. Description 1 2 3 4 5 6 7 816264-1 120399 63258 63541 815816 STD551010 STD60! 103 *Nut, Square 5/16-18 Elbow, Dust Bar, Anti-Kickback Guide, Anti-Kickback *Washer, 13/64 x 5/8 x 1/32 *Screw, Pan Hd.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 1 2 3 Always order by Part Number--Not FIGURE 7--TABLE Key No. 1 2 3 4 Part No. 818169 818168 63432 818191 by Key Number ASSEMBLY Description Table, Rear Table Spacer Fence, Rip Table, Front *Standard Hardware Item may be Purchased Locally.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 ! 3 8 9 \ 3 Always order by Part Number--Not FIGURE Key No. 8--LEG Part No. 1 818213 2 3 4 818163 815909 818170 5 6 7 8 9 -- STD541237 803835-1 805589-5 STD551225 STD541025 507968 *Standard Hardware by Key Number SET Description Leg Channel, Leg Stiffener, Lower Bracket, Leg * Nut, Hex Jam 3/8-16 Foot, Leveling Screw, Truss Hd. 1;4-20 x 1/2 * Lockwasher, Internal 1/4 * Nut, 1/4-20 Bag of Loose Parts (Not Ilts.
PARTS LIST FOR CRAFTSMAN 10" RADIAL SAW MODEL NO. 113.197110 & 113.197150 / 2 6 Always order by Part Number--Not FIGURE Key No. 9--MOTOR Part No. 1 2 3 4 5 507744 STD376116 64950 64951 64948 6 30582 by Key Number ASSEMBLY Description Housing, Motor * Capacitor Screw, Type "T" Screw, Flat Head Screw, Ground Cap, Shaft *Standard Hardware Item may be Purchased Locally.
Operators Manual 10-INCH RADIAL SAW SERVICE Now that you have purchased your 10-inch radial saw, should a need ever exist for repair parts or service, simply contact any Sears Service Center and most Sears, Roebuck and Co. stores. Be sure to provide all pertinent facts when you call or visit. MODEL NO. 113.197110 The model number of your 10-inch radial saw will be found on a plate attached to your saw, at the left-hand side of the base. OR 113.