TS110 One-Way Remote Control Unit (RCU) Product Guide November 23, 2021 DMAN-4096-01 Revision 1 EATON DBA Cooper Industries (Electrical) Inc. 74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5 Tel: (604) 944-9247 • Fax: (604) 944-9267 DMAN-4096-01 R1 www.eaton.
DMAN-4096-01 R1 www.eaton.
END-USER LICENSE AGREEMENT Last Revised Date: Oct 7, 2019 Eaton DBA Cooper Industries (Electrical) Inc. (“EATON”) owns and develops the R270 product internal software (“Product Software”). The following End-User License Agreement (“Agreement”) governs the use of this Product Software. Other sites, content or online services owned or controlled by Eaton have their own terms of use/end-user license agreement and should be reviewed.
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Table of Contents Safety Precautions ..................................................................................................................................................... Product Security ......................................................................................................................................................... System Overview ..........................................................................................................................................
Safety Precautions READ ALL INSTRUCTIONS CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and/or serious personal injury. Installation DO NOT INSTALL IN HOT AREAS. This apparatus can be damaged by heat in excess of 131°F (55°C) Personal Safety MAKE SURE MACHINERY AND SURROUNDING AREA IS CLEAR BEFORE OPERATING.
Safety Precautions (continued) CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment. Failure to follow the SAFETY PRECAUTIONS may result in radio equipment failure and/or serious personal injury. READ ALL INSTRUCTIONS Lithium Battery Handling Precautions, Transportation, Disposal Do not disassemble, crush, or puncture a battery. Do not short the external contacts on a battery.
Product Security In the increasingly interconnected world, it is recommended that this mobile wireless application be installed in a manner to prevent any unauthorized access or use. Though the possibility of intentional wireless interference or hijacking is low, the potential for physical tampering with a system poses the greater threat. The following steps are suggested to ensure the most secure installation possible. Mount the Base Station within a metal box with a securable door or hatch.
System Overview Eaton’s OMNEX Trusted Wireless™ remote control system is portable, long range, programmable and designed as a compact and easy-to-use product. This Trusted Wireless™ system puts complete control of your equipment where it’s needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. The system can be a simple cable replacement or add intelligence to make it a total control package.
Power the RCU Before using an RCU, make sure that it has been fully charged NOTE: The batteries can only be charged if the TS110 is between 0°C and 45°C. The unit will operate below 0°C but battery capacity is reduced at low temperatures. Exposing TS110 to temperatures below -20°C or above 55°C could permanently damage the batteries. 1. Turn on the RCU Press Power [ON] . Refer to the Light Legend below for LED states.
Test the RCU / Base Station Link Follow these steps to ensure that there is a radio link between the RCU and Base Station. Refer to the Light Legend below for LED states on the Base Station. 1. Base Station Apply power to the Base Station and confirm that it is active. The (E-stop) light should be a solid RED and the (STATUS) light a solid GREEN. If the Base Station does not power up, confirm that it has been wired correctly.
Service Mode Service Mode is available on the TS110 one-way RCU and allows the operator to pair to a Base Station, adjust the RCU’s timeout, run diagnostics, and optionally configure the Base Station outputs in the field. Once the RCU has entered into Service Mode, navigation and option selection/modification is controlled by four buttons as described by the Enter Service Mode and Navigation sections below. NOTE: Only properly equipped R160 Base Stations may be configured in the field. A.
Service Mode: Pairing Pairing This function allows you to pair the TS110 with a Base Station. Pairing is required to teach a RCU’s unique configuration to a Base Station. Once complete, the Base Station is capable of establishing a one-way radio link with the paired RCU. Pairing is a three step process 1. Prepare the TS110 2. Prepare the Base Station 3. Start Pairing The following sections describes the three step process to pair the TS110 with an Base Station.
Service Mode: Pairing (continued) 2.2. Initiate Base Station Setup Mode A. A. Maneuver the rear of the TS110 so that its magnet is placed over the top left corner of the Base Station. B. Adjust the TS110 position until the Base Station E-Stop light slowly flashes GREEN. B. Status: solid GREEN E-Stop: slow flashing GREEN C. Remove the TS110 when the Base Station EStop light quickly flashes GREEN. C.
Service Mode: Start Pairing 3. Start Pairing A. A. Press the TS110 Power ON [GREEN] button to start the pairing process. The pairing will start and the COMM LED. on TS110 will turn on YELLOW B. Pairing is complete when B. 1. TS110 STATUS LED turns GREEN 2. Base Station E-Stop light will change from GREEN to RED . E-Stop: solid RED NOTE: If the pairing fails, the TS110 STATUS LED will turn ON RED.
Service Mode: Modify RCU Timeout RCU Timeout As a battery saving feature the RCU has the ability to turn it self off after a defined period of inactivity. The RCU timeout is configurable from 1 to 998 minutes in 1 minute increments. A value of 0, the default value, disables the RCU timeout. To adjust the RCU timeout press button . 10 user buttons represent numeric values from 1-9 as shown on the picture left. LEDs on the 10 user buttons will flash RED to display the current user settings.
Service Mode: Run Diagnostics Test Buttons and Vibrator 1. On the TS110 press top right Button to enter Diagnostic mode . 2. STATUS LED will blink RED and GREEN . All LEDs will turn on RED. 3. Press each button to test. On each button press, the associated button LED which was RED will change to GREEN while the button is pressed. 4. Press [GREEN] button to test Vibrator. This will activate Vibrator for 1 second.
Service Mode: Software Build Version RCU Software Build Version On the TS110, press the second left Button from the top to display the software build version. The RCU LEDs on the 10 user buttons will flash the RED software build version until the Power OFF [RED] button is pressed. LEDs on the10 user buttons represent numeric values from 1-9 as shown on the picture left. The first RED flash represents the most significant digit of the software build version.
Service Mode: Field Configuration Configuring RCU / Base Station Outputs in the Field A field configurable system maps the 16 sixteen function buttons to the first 16 R160 Base Station outputs. The configuration determines the function of each Base Station output and allows customization as Momentary, Latched or Maintained. Button pairs on the same row may also be interlocked, preventing the two functions from activating at the same time.
Service Mode: Field Configuration (continued) Changing the Configuration NOTE: An 18-digit Configuration Code is required to complete these steps. Refer to the Configuration Code section on the previous page for directions on how to determine this code. 1. Opening the R160 Case and Power R160 A. The cap is held on by two plastic tabs at opposing sides, which can be unlatched as shown using a screwdriver. Once the cap is free, the R160 can slide open. B. Supply power to the receiver.
Service Mode: Field Configuration (continued) 4. Put R160 into Setup Mode A. Press & hold [Setup] button until (STATUS) light goes from slow flash to fast flash B. Release [Setup] button. (STATUS) light goes to solid GREEN, (LINK) light turns off NOTE: A. B. Setup Button ESTOP FAULT LINK STATUS Setup Button ESTOP FAULT LINK STATUS If left idle in Setup Mode for over 30 seconds, the receiver will time out. The (Link) light and (Status) light will flash RED rapidly.
Operations - TS110 RCU Indicators / Items Description On Power up until Base Station is available and for a second whenever a function button is pressed. RCU is in Operating mode. (Data is being sent to the Base Station) Low Battery while RCU in operational mode (Note: Low batteries will last approximately 1 hour once the Low Battery light begins to flash). Action: Recharge RCU An internal error is preventing the RCU from operating (When available, a specific error message is displayed on the screen.
Operations - Charge Cradle Items Description Charging LED Indicator The cradle will start charging the TS110 RCU when the vehicle battery voltage is above 12V with the RCU inserted. During charging, if the vehicle battery voltage drops below 11.5V, the charging will be suspended.
Troubleshooting Guide Chart #1 Test the RCU—TS110 1. Turn off the Base Station 2. Ensure RCU batteries are good/charged 3. Turn on the RCU RCU indicators ON? YES Go to “Service Mode: Run Diagnostics” to test the buttons NO Complete in order the following steps: 1. Recharge RCU 2. Turn on the RCU RCU indicators ON? YES Go to “Service Mode: Run Diagnostics” to test the buttons NO RCU failure: Send unit in for service DMAN-4096-01 R1 www.eaton.
Troubleshooting Guide (continued) Chart #2 Testing the RCU / Base Station Communication RCU: Active light is flashing RCU: Active light is flashing What is light status of both RCU and Base Station? Base Station: STATUS—GREEN E-STOP—RED Base Station: STATUS—GREEN E-STOP—Flashing GREEN RCU and Base Station should be working properly.
Troubleshooting Guide (continued) Chart #3 Considerations when Pairing Potential downloading issues If the testing of the RCU and the Base Station both show the system as working (Chart 1 & 2), then the RCU and Base Station will both go into Pairing/Configuration mode. Possible issues could arise during Step 3, the teaching phase of pairing. In this case there are 2 symptoms to look for: 1. The Link light on the Base Station will not turn GREEN when the power switch is toggled on the RCU to download 2.
Notes: DMAN-4096-01 R1 www.eaton.
Parts & Accessories Eaton Part Number Description ASSY-4041-02 Charge Cradle, Generic ASSY-4041-03 Charge Cradle, Charge Only ASSM-2881-01 Strap Kit, Blue ASSM-2881-02 Strap Kit, Yellow FMEC-3840-02 Plastic Holster, Black Specifications TS110 RCU Size 5.32" x 2.8" x 1.31" (135mm x 71mm x 33mm) Weight .
