GENERIC Installation / Configuration Manual T2300 Transmitter R2160 Receiver D180 Expansion Module Revised September 9, 2005 Version 6 DMAN - xxxx - xx #74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5 Ph# (604) 944-9247 • Fax# (604) 944-9267 Toll Free 1-800-663-8806 DMAN-xxxx-xx www.omnexcontrols.
Table of Contents System Overview .........................................................................................................................................................3 Features........................................................................................................................................................................3 T2300 Dimensions and Controls ...................................................................................................................
System Overview The ORIGA T2300 / R2160 / D180 is a portable, long range, programmable radio remote control system. Designed as a compact and easy-to-use product, this member of the ORIGA family puts complete control of your crane where it’s needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. This system can be a simple cable replacement or add intelligence to make it a total control package. It’s a radio, a PLC and a valve driver all in one.
Installing the Receiver Use the Wiring Diagram and the Connector Diagram below to connect the receiver pins directly to the appropriate contacts of the machine electronics. R2160 Output Cables can be provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations.
Installing the Expansion Module Use the Wiring Diagram and the Connector Diagram below to connect the Expansion module pins directly to the appropriate contacts of the machine electronics. D180 Output Cables are provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations.
Installation Considerations Mounting and Installation The receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure. When mounting, ensure that the receiver is oriented so that the text is reading right.
Test the Transmitter / Receiver Link Follow these steps to ensure that there is a Radio Link between the transmitter and receiver Refer to the Light Legend below for diagram details 1. Press [E-Stop] 2. Power the R2160 FAULT LINK STATUS ESTOP The (E Stop) light and the (Link) light will come on RED (provided the transmitter is off), and the (Status) light will come on GREEN. 3.
3. Power R2160 A. A. Supply power to the receiver. The (E-Stop) light and the (Link) light will come on RED and the (Status) light will come on GREEN ESTOP NOTE: For this document, orientation of the paddle and switch operation will be defined as follows: Paddle UP—is towards the switches Paddle DOWN—is away from switches Switch UP—is away from paddles Switch DOWN—is towards the paddles. FAULT LINK STATUS UP DOWN 4. Power T2300 into Configuration A. B. C. D. A. Hold [Power] switch UP B.
LCD Display Operations DMAN-xxxx-xx www.omnexcontrols.
Calibrating Proportional Controls The transmitter’s Paddles control the receiver’s proportional output. The Paddles/Joysticks are used in conjunction with any of the transmitter’s switches. The proportional output can be activated when a switch is held UP or DOWN; it will become active at an increasingly high level as the Paddle/Joystick is pushed/pulled. The minimum and maximum levels of the proportional output can be calibrated by following these steps. Refer to the Light Legend below for diagram details.
Diagnostics—T2300 Transmitter STOP Tether connection detected STOP Low battery. Unit will run approximately 20 hours after Battery light starts flashing. STOP The transmitter is in Calibration mode STOP Power switch is stuck in the “UP” position . The Active light remain on momentarily when a function is activated (i.e. a switch or paddle is triggered). This is normal operation. STOP Normal Operation The transmitter is in Download Mode.
Diagnostics - R2160 Receiver Normal Operation ESTOP FAULT LINK STATUS ESTOP FAULT LINK STATUS Transmitter is ON When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly ESTOP FAULT LINK STATUS Transmitter is in Operation When a function is activated on the transmitter, the Fault light will turn on GREEN.
Trouble Shooting Guide Chart #1 Test the Receiver—R2160 Start Initial Condition: Turn transmitter off (all lights are off—press the E-Stop button) Cycle power to receiver (turn off and back on) What is the state of the lights on the receiver? Note: If there is a short to ground on an output, it is not indicated at this stage. To test for short to ground, refer to the “*Fault Light is RED*” procedure at the bottom of this page and follow the instructions.
Trouble Shooting Guide (con’t) Chart #2 Test the Transmitter—T2300 Turn off the receiver Ensure there are good batteries in the transmitter Turn on the transmitter What is the state of the lights? OK state: Active light—steady for about 3 seconds then goes to fast flash. Battery light—OFF E-Stop light—OFF Go to Chart 3 Toggle a switch or paddle YES Does the Active light go to solid YELLOW? NO No light comes on at any time Complete the following steps in order: 1. Check battery orientation 2.
Trouble Shooting Guide (con’t) Chart #3 Testing the Transmitter / Receiver Communication Transmitter: Active light is flashing Transmitter: Active light is flashing Receiver: Status—GREEN Link—RED Fault—OFF E-Stop—RED What is the status of the lights of both the transmitter and receiver? Receiver: Status—GREEN Link—Flashing GREEN Fault—OFF E-Stop—GREEN Transmitter and receiver should be working properly.
Trouble Shooting Guide (con’t) Chart #4 Considerations when Downloading the ID Potential downloading issues If testing of the receiver and transmitter both show the system as working (Chart 1 & 2), then the transmitter and receiver will both go into Download/Configuration mode. Possible issues could arise during Step 4, the download phase of reprogramming. In this case there are 2 symptoms to look for: 1.
Parts & Accessories Part OMNEX Part Number Description Batteries B0012 4 x “C” alkaline Fuse F0039 36V Bi-directional, Bussman ATC-15 Shoulder Strap FMEC-2709-01 T2300 Tear-away shoulder strap ACAB-2493-01 R2160 Output Cable, Generic ACAB-2493-03 R2160 Output Cable, Generic, Tethered ACAB-2455-01 Tether Cable, 10m ACAB-2455-02 Tether Cable, 8m ACAB-2710-01 Tether Cable, 4-12ft Connector Kit AKIT-2337-01 Includes Deutsch socket connectors, wedges, pins and sealing plugs Bipolar Diode
