IMT / OSHKOSH Military Crane Installation / Configuration Manual T2400 Transmitter R2160 Receiver D180 Expansion Module January 30, 2007 Revision 1 DM-R2160-0007A #74-1833 Coast Meridian Road, Port Coquitlam, BC, Canada • V3C 6G5 Ph# (604) 944-9247 • Fax# (604) 944-9267 Toll Free 1-800-663-8806 DM-R2160-0007A (Rev 1) www.omnexcontrols.
Table of Contents System Overview .......................................................................................................................................................................... 3 Features......................................................................................................................................................................................... 3 Installing the Receiver......................................................................................
System Overview The ORIGA T2400 / R2160 / D180 is a portable, long range, programmable radio remote control system. Designed as a compact and easy-to-use product, this member of the ORIGA family puts complete control of your system where it’s needed most, with the operator. It’s robust, easy to install and has complete self-diagnostics. This system can be a simple cable replacement or add intelligence to make it a total control package. It’s a radio, a PLC and a valve driver all in one.
Installing the Receiver Use the Wiring Diagram and the Connector Diagram below to connect the receiver pins directly to the appropriate contacts of the machine electronics. Output Cables can be provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations. IMPORTANT: IO channels 1-13 must be fused externally.
Installing the D180 Expansion Module Use the Wiring Diagram and the Connector Diagram below to connect the Expansion module pins directly to the appropriate contacts of the machine electronics. Output Cables are provided with every system to simplify the wiring process. The Wire Color column below only applies to the OMNEX Output Cable configuration. Tips on mounting, power connections and filtering are also provided under Installation Considerations.
Special Functions (Continued) Overload Truth Table (Enabled Functions = “Yes”, Disabled = “No”) Inner Boom Angle [Degrees] { - 30 to - 26 } Outer Boom Angle [Degrees] Overload Pressure [PSI] Less Than 0 4500 0 and Greater Than 0 { - 25 to -13 } Less Than 0 3500 0 and Greater Than 0 { - 12 to + 5 } Less Than 0 3100 0 and Greater Than 0 { + 6 to + 29 } Less Than 0 3000 0 and Greater Than 0 { + 30 to + 44 } Less Than 0 3100 0 and Greater Than 0 { + 45 to + 59 } Less Than 0 3400 0 and
Installation Considerations NOTE: The FCC and ISC require that the antenna be restricted to that supplied by the manufacturer and approved for use with this product. An optional 0dB coax wire antenna may be supplied. For other antenna options, please contact OMNEX Control Systems ULC Mounting and Installation The receiver can be mounted by fastening two ¼” bolts through the two mounting holes in the unit’s enclosure.
Test the Transmitter / Receiver Link Follow these steps to ensure that there is a Radio Link between the transmitter and receiver Refer to the Light Legend below for diagram details 2. Power the R2160 1. Unlatch the POWER [ON] switch. ESTOP FAULT LINK LINK STATUS ESTOP FAULT STATUS The (E Stop) light and the (Link) light will come on RED (provided the transmitter is off), and the (Status) light will come on GREEN. LED States 3.
Download ID Code (Use in case of Link Test failure) 3. Power R2160 A. Supply power to the receiver. The (E-Stop) light and the (Link) light will come on RED and the (Status) light will come on GREEN A. ESTOP FAULT LINK STATUS 4. Power T2400 into Configuration Mode A. PWR ON B. CALIBRATE INC PWR ON CALIBRATE INC r r A. Hold CALIBRATE [INC] switch. r B. Latch POWER switch [ON]. C. Release CALIBRATE [INC] switch. C. PWR ON CALIBRATE DEC r 5. Put R2160 into Setup Mode A.
Calibrating Proportional Controls The transmitter’s joysticks control the receiver’s proportional outputs. A proportional output can be activated when a joystick is moved; it will become active at an increasingly high level as the joystick is pushed/pulled. The min. and max. levels of the proportional output can be calibrated by following these steps. Refer to the Light Legend below for diagram details.
Diagnostics—T2400 Transmitter STOP Tether connection detected STOP The Active light remain on momentarily when a function is activated (i.e. a switch or paddle is triggered). This is normal operation. STOP Normal Operation The transmitter is in Download Mode. STOP Normal Operation The Active light will flash 2 times per second, indicating that the transmitter is sending signals to the receiver. STOP Stuck switch detected. Ensure that all switches are in a centered position.
Diagnostics - R2160 Receiver Normal Operation ESTOP FAULT LINK STATUS ESTOP FAULT LINK STATUS Transmitter is ON When the transmitter is turned on, the Link light (fast flashing) and E-Stop (GREEN) indicates the receiver is operating properly ESTOP FAULT LINK STATUS Transmitter is in Operation When a function is activated on the transmitter, the Fault light will turn on GREEN.
Troubleshooting Guide Chart #1 Test the Receiver—R2160 Start Initial Condition: Turn transmitter off (all lights are off—press the E-Stop button) Cycle power to receiver (turn off and back on) What is the state of the lights on the receiver? OK state: Status—GREEN Link—RED E-Stop—RED Fault—OFF Note: If there is a short to ground on an output, it is not indicated at this stage.
Troubleshooting Guide (con’t) Chart #2 Test the Transmitter—T2400 Turn off the receiver Ensure there are good batteries in the transmitter Turn on the transmitter What is the state of the lights? OK state: Active light—steady for about 3 seconds then goes to fast flash. Battery light—OFF E-Stop light—OFF Go to Chart 3 Toggle a switch or paddle YES Does the Active light go to solid YELLOW? NO No light comes on at any time Complete the following steps in order: 1. Check battery orientation 2.
Troubleshooting Guide (con’t) Chart #3 Testing the Transmitter / Receiver Communication Transmitter: Active light is flashing Transmitter: Active light is flashing Receiver: Status—GREEN Link—RED Fault—OFF E-Stop—RED What is the status of the lights of both the transmitter and receiver? Receiver: Status—GREEN Link—Flashing GREEN Fault—OFF E-Stop—GREEN Transmitter and receiver should be working properly.
Troubleshooting Guide (con’t) Chart #4 Considerations when Downloading the ID Potential downloading issues If testing of the receiver and transmitter both show the system as working (Chart 1 & 2), then the transmitter and receiver will both go into Download/Configuration mode. Possible issues could arise during Step 4, the download phase of reprogramming. In this case there are 2 symptoms to look for: 1.
Parts & Accessories Part OMNEX Part Number Description B0007 12V Charger with Cigarette Lighter Plug B0008 120VAC Charger Battery B0001 T2400 Battery Fuse F0039 36V Bi-directional, Bussman ATC-15 Output Cable ACAB-2493-33 R2160 / D1XX / D1XX Output Cable, Generic ACAB-2455-01 Tether Cable, 10m ACAB-2455-02 Tether Cable, 8m ACAB-2710-01 Tether Cable, 4-12ft Connector Kit AKIT-2337-01 Includes Deutsch socket connectors, wedges, pins and sealing plugs Bipolar Diode Kit AKIT-2492-01 M
