Chapter 1 Read This First Introduction The UltraSpec 8215/8225 Laser Alignment Fixtures are the latest in a complete line of alignment equipment provided by CSI. The 8215/8225 system is used in conjunction with the UltraSpec Alignment Analyzer. Although the UltraSpec analyzer can be purchased separately, it must be used to process the data from the fixtures. The Model 8215/8225 system attaches sensor heads to shafts that are typically coupled together.
When the 8215/8225 fixtures and the UltraSpec analyzer are used with the UltraMgr PC software program, a complete alignment program can be managed from a centralized location. UltraMgr provides job tracking, control of alignment tolerances, alignment history and much more.
How To Use This Manual This manual is arranged in the following manner: • The following sections of Chapter 1 provide information that should be read before attempting to use the UltraSpec analyzer or before proceeding to read the remaining chapters. • Chapter 2 – introduces the basic features of the analyzer including descriptions of the front panel keypad and utility functions such as communications, transferring data via a modem, and system setup.
• Appendix A – provides descriptions of Foot Pre-Check types and their advantages and disadvantages. • Appendix B – provides pin-out descriptions for the analyzer’s connectors and wiring diagrams for associated cables. • Appendix C – details the technical specifications for the UltraSpec 8117 analyzer and 8215/8225 laser alignment fixtures. • Appendix D – describes the various accessories and optional products that are available for use with the UltraSpec analyzer.
Emphasis Paragraphs The following types of paragraphs are used throughout this manual to call attention to the adjacent text: Note The note paragraph indicates special comments or instructions. Caution! The caution paragraph alerts you to actions that may have a major impact on the analyzer, stored data, etc. Warning! The warning paragraph alerts you to actions that may have extremely serious consequences for equipment and/or personnel.
UltraSpec Analyzer Serialization The loaded analyzer firmware has been serialized and is matched to the analyzer serial number. If the firmware and analyzer serial numbers do not match, contact CSI Customer Support. UltraMgr Software and Prerequisites In order to use the UltraSpec 8215/8225 compatible 2.40 applications with UltraMgr compatible software, the software must be RBMware version 4.40 or later for Windows.
Standard Equipment and Options Unpack the UltraSpec Analyzer and compare the contents of the package with your shipping invoice. If you find a discrepancy, call CSI Customer Support at (865) 671-4274.
Fixtures Case Layout (top section) Direct Connect and Cables 2” Vertical Extension Blocks 1” Vertical Extension Blocks Battery Charger 8211 or 8212 Communication Cable, Power Supply for Battery Charger, and Miscellaneous UltraSpec 8215/8225 Laser Alignment Fixtures Case Layout (top) 1-8 Read This First
Inserting the Analyzer into Case Use the leather case and vinyl sheath to provide additional protection for the UltraSpec 8117 analyzer. Insert the analyzer into the leather case, making sure that the front display and keypad are visible through the cutouts in the case. Snap the case shut, then clip on the strap and adjust for your comfort. 1 When the analyzer must be used in a wet or humid environment, it can be wrapped in the vinyl sheath before being inserted into the leather case.
Installing the Application If this application package was purchased with an UltraSpec analyzer, it should be pre-loaded before shipment. However, if the program was not pre-loaded or has been purchased at a later date, these instructions will assist you in installing the application. Should you have any problems, contact CSI Customer Support for assistance. Using UltraSpec Analyzer with a PC The following section explains how to set up communications between the UltraSpec analyzer and a PC.
Multifunction Input Connector HJP #4635891 To Com Port Model 639 Communications Cable If the host computer uses a 25-pin COM port, you must use an optional 9-to-25 pin adapter cable between the computer and the Model 639 communications cable as shown in the following illustration.
Date and Time When communication is attempted, the date and time settings on the UltraSpec analyzer and the host computer must be within three hours of each other or an error message will be displayed. To check and/or reset the date and time on the UltraSpec analyzer: 1. ··· Press the Utility key 2. ··· Select System Setup 3. ··· Select Date and Time Use the up/down arrow keys and the numeric keypad to make any required changes, and press the Enter key to accept the displayed date and time.
Caution! Reloading firmware will erase all data stored in the analyzer. Verify that no essential data are in the analyzer before proceeding to reload firmware. Note Firmware and application version 2.40 require version 6.0 or later ROM to load into the UltraSpec analyzer. For more information, contact CSI Customer Support. Note Firmware and application versions others than 2.40 and later are not interchangeable with 2.
Start DOS Are you using a DOS or Windows Downloader? Use communication cable to connect computer COM1 to UltraSpec analyzer 25-pin connector On computuer: place firmware diskette in drive A: (or B:) On computer: type A: (or B:) \DOWNLOAD and press the Enter key On computer: press the F6 (Comm Config) key (the Communications Configuration screen is displayed).
Continued from previous page. On analyzer: press the Utility key (the Utility Functions menu is displayed) On analyzer: select System Setup (the System Setup menu is displayed) Note 1: Since both firmware and applications must be loaded at the same time, always load the firmware first. On analyzer: select Load Firmware and press the Enter key.
Use the following detailed procedures to download firmware or applications into the analyzer from either a DOS- or Windows-based computer. Note When you are loading either firmware or applications, begin with the firmware diskette first. DOS Download Procedure 1. ··· Connect the analyzer to the COM1 port of the computer using the supplied communications cable. 2.
The following screen should be displayed. 4 4. ··· Press the F6 key to bring up the following screen which shows the communication configuration of the computer. 5 5. ··· Change the computer settings if necessary. Normally, you should use one stop bit and a baud rate of 19.2k or 38.4k. After all changes have been made, press the Enter key.
6. ··· On the computer, press the F1 key to accept the displayed communications configuration and return to the DOS Downloader main menu. 7.···· On the UltraSpec analyzer, press the Utility key to display the Utility Functions menu. 6 8. ··· Select System Setup and press the Enter key. The following screen will be displayed. 7 9. ··· Select Load Firmware and press the Enter key. Note Select this option whether you are replacing the base firmware or loading an application or program.
The following screen will be displayed. 8 10.·· Select Yes and press the Enter key to continue. Loading Firmware Caution! Reloading firmware in an UltraSpec 8000 analyzer resets the calibration factors. Always review calibration factors after loading firmware to verify the settings are the same as in the factory supplied calibration card. Refer to “Review Calibration” on page 2-32 for information about calibrating the UltraSpec analyzer. There may be up to a 20-30 second pause before loading begins.
As each application is loaded, you will see a prompt asking whether to continue with the next step or load another application. 13. · If additional applications were listed on the first diskette, answer Yes and press the Enter key to continue. Otherwise, insert the next application diskette at this time, answer Yes, and press the Enter key. 9 14. · When the last application program has been loaded, answer No and press Enter.
Note After loading firmware and application(s) in an UltraSpec analyzer, check the calibration factors (see “Review Calibration” on page 2-32). Note The Calibration values can be automatically loaded into the analyzer when the firmware is loaded. For more information, see the “Calibration Write Program” on page 2-39.
Windows Download Procedure 1. ··· Connect the analyzer to either the COM1, COM2, COM3, or COM4 port of the computer using the supplied communications cable. 2. ··· On the computer, place the floppy disk containing the firmware into drive A (or B). 3. ··· From Windows, select the Start button and then choose Run. Type A: (or B:) \LOADFW.EXE and then select the OK button. Depending on whether this application has previously been run, either the Main Menu or Configuration screen will be displayed.
4. ··· If the Main Menu is displayed, select the Config button to display the Configuration screen. Otherwise, the Configuration screen is already displayed. 5. ··· If necessary, change the settings on the computer. Normally, you should use a baud rate of 19.2k or 38.4k and one stop bit. Change the COM port setting to match the COM port the communications cable was connected to in step 1.
Note Select this option whether you are replacing the base firmware or loading an application or program. The following screen will be displayed. 14 9. ··· Select Yes and press the Enter key to continue. Loading Firmware Caution! Reloading firmware in an UltraSpec 8000 analyzer may reset calibration factors. Always review calibration factors after loading firmware to verify the settings are the same as in the factory supplied calibration card.
Loading Applications A list of programs on the diskette will be shown. 11.·· Select a program and press Enter. As each application is loaded, you will see a prompt asking whether to continue with the next step or load another application. 12.·· If additional applications were listed on the first diskette, answer Yes and press the Enter key to continue. Otherwise, insert the next application diskette at this time, answer Yes, and press Enter. 15 13.
Note Depending on the amount of memory available, no more than six applications can be loaded into the Analyzer at the same time. In an analyzer with only 0.5 MB of memory available no more than one or two applications can be loaded at the same time depending on the application. Note Although individual firmware programs are shipped on separate diskettes, all programs serialized for the same instrument can be copied to a single diskette (for downloading) if desired. To do this, copy all *.DLH and *.
Catalog Displays information (i.e. program name, version number, task file name, and serial number) about the analyzer disk placed in the drive.
Communicating with UltrMgr Transferring jobs to and from the host computer requires 4.40 and later RBMware compatible UltraMgr’s UltraCom software module and the UltraSpec 8215/8225 compatible analyzer application. A special 25-to-9 pin communications cable is supplied with the UltraSpec analyzer to connect the analyzer to the host computer.
Note The option in UltraMgr to “Download Jobs to Analyzer” and “Download a Default Job” is not available for the UltraSpec Analyze and UltraSpec Motor applications. The “Download Tolerance Table” option is available only in the UltraSpec Alignment applications. Note There is no communication between UltraMgr and the UltraSpec Thermal Growth application.
1-30 Read This First
Chapter 2 Basic Analyzer Operations Most of the feature descriptions and other information provided in this chapter are common to all UltraSpec analyzer software applications. Although the use of function keys is discussed in a very general way, detailed application-dependent operations are covered in the appropriate sections. To provide maximum configuration flexibility and upgradeability in the field, all UltraSpec analyzer operating software is downloaded from a computer.
UltraSpec Analyzer Top Panel When viewing the analyzer from the top, the features in this figure are visible. Descriptions are listed below.
RS232 Serial Port • Provides for data communications between the UltraSpec analyzer and the host computer, via the Model 639 Communications cable. • Provides for connection to an external modem via the Model 705 Modem Kit. Provides for connection to an external printer via the Model 720A Printer Interface; or to any printer supported by MicroSoft Windows operating system via CSI’s Virprint program. • Provides for connection to the Model 821510 Direct Connect Interface.
UltraSpec Analyzer Front Panel The following are brief descriptions of keys and functions located on the front panel. These functions are discussed in greater detail in other sections of the manual.
On/Off Command Keys Control Keys Activity LED Charging LED Reset/Main Key Keypad UltraSpec 8117 Analyzer Icon Front Panel UltraSpec Analyzer Front Panel 2-5
On Off On/Off 8000 Utility Options Screen Print Notes Enter Activity LED Page Up ABC DEF GHI 7 8 9 Delete Page Down JKL MNO PQR 4 5 6 /#& Exp STU VWX YZ* 1 2 3 Insert Alt Space 0 Help Command Keys Main Control Keys Keypad - + Dec . , COMPUTATIONAL SYSTEMS INCORPORATED UltraSpec 8000 Analyzer after v6.
Note In the following discussion, keys representing the UltraSpec 8117 analyzer Icon Front Panel are shown in the left column; keys representing the UltraSpec 8117 analyzer front panel (English) and an upgraded UltraSpec 8000 analyzer are shown in the right column. ON OFF On/Off Press the On/Off key once to turn on the analyzer, press it again to turn it off.
Note The Alt key is active for five seconds after being pressed. The illuminated Activity LED indicates when the Alt key is active. Utility Function Key Utility Utility The Utility function key is used to select the application you want to work with. Although the analyzer normally defaults to the last application that was used, you must use this key to change applications.
A hardcopy can be printed directly to an external, Epson-compatible, dot matrix printer, or an HP DeskJet printer by using the Model 720A Printer Adapter. Or, it can be sent directly to any Windows compatible printer using CSI’s Virprint software. (See “Screen/Print Key” on page 3-25 for more information on printing.) Notes Notes ? The Notes key is used to access the notepad screen which provides a list of preprogrammed or user-defined observations concerning the status of the equipment.
Reset/Main • Returns you to the active application Main menu. Main RESET 8000 8117 Left/Right Arrows • Scrolls fields (Notes, Machine Description, Station Description, etc.) that extend off of the display. • Controls cursor movement on data plots. • Moves one space per press to the right or left in alphanumeric fields. • Moves the cursor across the set of offset and angle points in the tolerance graphs. (Laser Alignment program only.
• Advances to the next page on menus that contain more than one page. • In Notes, the Page Down function moves forward six notes at a time within a section. • Pressing the Alt/Page Down key in the Tolerance Charts will expand the scale to fit all readings on the graph equally. (Laser Alignment program only.) • Advances to additional detailed information (e.g., sine curve, alignment data, individual tolerance plots with all readings, etc.) from the dual tolerance plot screen under View Data.
(_) Space 0 0 Space • Inserts a space into alphanumeric text. • When a strip chart is displayed, toggles amplitude zoom mode. • Pressing the Alt/Space (Alt/0) key advances to additional Laser Fixture Status and Error code information under Laser Head Status (ProAlign Plus program only.) • When the alignment data is displayed under View Data, pressing the Space key toggles the top reading between zero and the raw data. (Laser Alignment program only.
• The second method allows you to quickly select a menu item by pressing the numerical key corresponding to the menu item number. The menu item will be automatically selected and the analyzer will then advance to the next screen. Response Fields Many functions of the UltraSpec analyzer require that you enter data; response fields are provided for this purpose. Some response fields provide a predefined set of selections.
Other response fields offer only two selections, for example “One” or “Two” in the following illustration, and pressing any key on the keypad will alternate between these two selections. 2 ONE TWO Another type of response field requires numerical value or alphabetical character entry and is discussed in the following section.
Alphanumeric Keys Alphanumeric keys are used to enter alphanumeric characters into response fields that do not have predefined selections. Each key is assigned up to four characters, and is designed to allow single-finger keyboard entries. To enter a character, repeatedly press a key to step through its assigned characters, for example, D E F 8, until the desired character is displayed. The cursor will automatically advance to the next space after a one-second pause or after another key has been pressed.
For example, to enter the phrase “PUMP 6” press the following keys in the order shown. Where dark keys are shown more than one time, you should press that key repeatedly until the desired alphanumeric character is displayed. 3 P S T U M P PQR STU STU STU MNO PQR 1 1 1 6 , (_) 0 , , 5 P Q R 6 PQR PQR PQR PQR 6 6 6 6 , 6 , Note The Delete key will delete an individual character as well as the space it occupies. The Alt/Delete key will clear the entire field.
Entering Fractions (Alignment Applications Only) 4 • , / In the Machine Dimensions screen, these keys are used to enter fractional values. For instance, to enter 5 5/8, press keys in the following order: (1)5 (2). (3)5 (4)/ (5)8 When Enter is pressed, the fraction will be converted to a decimal automatically.
Special Language Characters The following special language characters are accessible through the indicated alternate numerical key sequence. Key Sequence Special Character Alt/1 Ä Alt/2 Å Alt/3 Ö Alt/4 Ñ Alt/5 Ü Alt/6 É Alt/7 Ç Note To view the special language characters in UltraMgr, a special table will need to be installed. Call CSI Customer Support for more information.
UltraSpec Analyzer Utility Functions UltraSpec Analyzer Startup When the UltraSpec analyzer is turned on, the “Power Up” screen will display first as shown below. This screen temporarily displays the current date and time, the version number of the installed firmware, the version number of the installed Erasable Programmable Read Only Memory (EPROM), the total amount of memory available in the meter, and the serial number of the meter.
The Utility Functions menu contains four functions which are described in detail in the following subsections. • Select Application • Communications • System Setup • Battery Test Select Application Although the analyzer defaults to the last application used, you can use this menu to select another application (when multiple applications have been installed). 6 For additional information, refer to “Loading UltraSpec Analyzer Firmware and Applications” on page 1-12.
Note When the ProAlign Plus application is first selected after loading into the analyzer a message is displayed telling you that all DLP (Downloadable Program) memory is cleared and displaying the amount of free memory (in bytes) left in the analyzer. From this screen press Enter to continue and enter the ProAlign Plus application.
Note The transfer is performed via direct computer to analyzer hook-up using a Model 639 communications cable. This cable is supplied as standard equipment with the analyzer (no modem is required). When Host PC Load/Dump is selected, the analyzer automatically awaits signals from the computer to begin transferring stored job(s) data. A screen stating that the analyzer is awaiting host commands will be displayed. This screen will be displayed until the time needed for all retries has been used up.
The Retries option specifies the number of times the analyzer will repeat attempts to establish valid communication. If communication is not established, the analyzer will display a communications error message following the last retry and timeout cycle. Note CSI recommends a value of “one” for the Stop Bits setting. A suggested timeout value of 10 seconds, and five retries should allow sufficient time for the computer to process any communication errors and multiple jobs being loaded from UltraMgr.
Modem Connect This menu selection is used to transmit the modem command string to the modem.
Transferring Data Via Modem The CSI Model 705 Modem kit is recommended when using the UltraSpec analyzer to transfer data via telephone line. The kit includes: • Model 705 2400-baud modem. • Model 635 analyzer to modem cable. • Telephone cord - connects the modem to the telephone outlet. • Two-to-one adapter - permits the modem and an existing telephone to connect to one telephone outlet.
Note The initialization string is the actual string that will be sent to the COM port specified in the Communication Port field. 4. ··· Select Initiate to send the command string to the modem. 5. ··· Connect the Model 705 modem to the analyzer’s RS232 port with the supplied cable. Plug the existing telephone line and the modem telephone line into the two-to-one adapter. Plug the adapter into the telephone outlet. 6. ··· Select the Modem Connect option on the UltraSpec Analyzer and press the Enter key.
Communications Trouble (using Modem) If communications cannot be established, verify the following: 1.···· The modem command string in the Set Modem Commands menu of the analyzer. 2. ··· The baud rate, stop bits, timeout parameters, and the date and time on the analyzer and the host computer. 3. ··· Secure connections on the Model 705, the analyzer, and the telephone line. 4. ··· Secure connections on the host computer and modem, and the telephone line. 5.
Units Data Units parameters define how the analyzer will display and collect data. The Units mode specifies whether data are to be displayed in English or Metric and Hz or CPM. 10 Note The Units mode is the only parameter under Units Function used by the Alignment application. The column lists the available types of converted data. The column specifies how the acquired data will be displayed for each data unit.
To change the month, press any key on the keypad to step through the months. Use the keypad to enter the correct values for the remaining items. Enter the current date, time, and GMT offset for your time zone. There are 25 GMT World Time Zones from -12 through +12 (i.e. the GMT Offset for the Eastern Standard Time Zone would be -5). Toggle Daylight Savings Time (D.S.T.) on or off depending on whether Daylight Savings Time is in effect or not.
Operational Params The Operational Parameters menu is used to set up certain operating characteristics of the analyzer. UltraSpec 8000 UltraSpec 8117 Key Beeper: - This field is used to toggle the audible indicator (beep) function between On and Off. When on, a single beep indicates that a key has been pressed. Automatic Poweroff: - The Automatic Poweroff feature will turn the analyzer off if there is no user activity within a specified time period. This time period is defined in minutes from 0 to 10.
Note Changing contrast in normal light often appears to change only the tint. In certain situations, however, changing the viewing angle of the screen can make a significant difference in clarity. PC Display: - This function enables a computer, loaded with appropriate software, to display the analyzer’s screen on the computer monitor using the 639 communication cable.
Backlight – This field is only available in the UltraSpec 8117 analyzer. It is used to turn the analyzer’s backlight on and off. When on, the backlight turns off automatically after one minute of key inactivity and back on automatically when any key is pressed. Load Firmware This feature is used to load firmware and applications from the PC into the analyzer. See “Installing the Application” on page 1-10 for complete instructions on this procedure.
Note The calibration values can be automatically loaded into the analyzer when the firmware is loaded. For additional information see “Calibration Write Program” on page 2-39. Note In the UltraSpec 8117 analyzer, the calibration values can be saved into non-volatile memory. For more information, see “Save Calibrations” on page 2-37.
To check and/or modify the calibration values, press the Utility key, highlight System Setup from the menu and press the Enter key. Then highlight Review Calibration and press the Enter key. At the “Access #:” prompt, enter the access code (CSI is the default) and press the Enter key. The following are brief descriptions of the functions of each selection.
Calibration Factors Adjusts the overall signal amplitude compensation. 13 Integration Factors These four parameters apply to the gain corrections used for the analog integrators which convert sensor units to display units.
DC Offsets These parameters are associated with the DC measurement offset, the analog RMS to DC converter offset, and the battery test offset. UltraSpec 8000 UltraSpec 8117 Note Battery Offsets is the only factor used in the Alignment application.
Integrator Poles These six parameters apply to low frequency roll-off correction of the analog integration circuits. This correction is normally disabled unless special low-frequency measurements are being performed. 15 If pole corrections are enabled (Apply Poles field set to “Yes”), the specified lower frequency for correction will be used not only for analog integration but also for digital integration.
If the displayed values do not agree with the values on the tag, re-enter the calibration values. Note If the analyzer displays the “Warning – Check Calibration Factors” screen, it will continue to do so with each power-up and reset until you have entered the Set Calibration function. This procedure is intended to ensure that the calibration factors are at least checked for accuracy after downloading firmware or inadvertently losing analyzer memory data.
Calibration Write Program The calibration factors for the analyzer can be automatically entered into the analyzer when the firmware is downloaded using the Windows Calibration Write program (formerly known as the Calwrite program). The calibration factors must be entered or modified using the Calibration Write program before downloading the firmware into the analyzer.
Initially, the Actual factors are set to the Default factors. If all the factors are zero (0.0), the Current Drive does not contain the file containing the firmware. To enter new calibration factors, click on the desired box and type in the new factor. Either use the Tab key to advance to the next box or click on the next box. To reset the Actual factors to the Default factors, click on the Reset button. To write new factors into the firmware file, click on the Accept button.
Battery Test The Battery Test function will give an approximate indication (in percent) of the battery’s condition and the battery pack voltage. To access this function, select Battery Test from the Utility key menu. Figure 18. UltraSpec 8000 Figure 19. UltraSpec 8117 This display presents approximate values and should only be used as a guideline in determining the amount of battery charge remaining.
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Chapter 3 Options and Hardkey Functions Utility Key The Utility key provides functions that are generic to all applications. Refer to “UltraSpec Analyzer Utility Functions” on page 2-19 for an explanation of these functions.
Options Key The Options key provides access to those functions that are specific to this application (see the following screen).
Store Job All data are stored to a user specified job number. This selection stores the current job in the stored job area. If the job is stored successfully, a screen will appear stating that it was a success. Also displayed on this screen is the amount of “Free memory” (in bytes) available in the analyzer. Press Enter to continue and return to the program’s main menu.
Recall Job Recall Job is used to select a job in the stored job area. Select Recall Job from the Alignment Options menu to access the screen shown below. Using the Up and Down Arrow keys highlight any desired job stored in the UltraSpec memory and then press the Enter key. When recalling a job into the current job area where a job is already located, you will receive a prompt asking if you want to overwrite the current job. Pressing Enter allows the current job to be overwritten.
Delete Job(s) Delete Job(s) is used to erase individual jobs or all data in the analyzer’s stored memory. When Individual Job is selected, a list of jobs in storage will be displayed. Using the Up and Down Arrow keys, you can then select the job to be erased by pressing the Enter key. When deleting an individual job, you will receive a Warning prompt asking if you want to delete the selected job and displays a screen stating that it was deleted successfully.
Also displayed on the screen is the amount of “Free Memory” (in bytes) available in the analyzer. Press Enter to continue and return to the program’s Main menu. Answering No aborts the operation and returns you to the program’s Main menu. 3 Caution! Use extreme caution when using the Delete Job(s) function if the analyzer contains job data. After accepting or answering Yes to the warning screen, the data cannot be retrieved unless the data have been dumped to UltraMgr.
Method: Allows you to select the method used to acquire alignment data. The available methods are 4 Point Auto, 4 Point Manual, Auto Sweep, Manual Sweep, Dual Pass, and Straightness. Additional information is available under “Alignment Data” on page 5-25 and “Data Collection Methods - Overview” on page 6-1. ACQ Mode/Sample Rate/Target Window: Allows you to select how the chosen method acquires alignment data.
Laser Head Status Screen Laser Head Status provides a continuous update on laser head parameters. It also monitors for other laser errors and reports any errors using pop-up messages. This screen assumes that the laser configuration screen is set up as configured under “Laser Configuration” on page 5-17. If so, the left half of the screen contains information on the Left sensor head and the right half of the screen contains information on the Right sensor head.
Note Whenever a communication problem exists, the following message will be displayed: “Attempting Laser Head Communication.” If this occurs, make sure: 1 ···· (If applicable), you are using the proper direct connect cable (Model 821510) and it has been properly connected to the analyzer. 2 ···· If applicable, you are using the proper wireless adapter (Model 8000RF) and it has been properly connected to the analyzer 3 ···· Both laser heads are turned on.
Status Report Auto Power Off: When an “X” appears in the column, the auto shut down (power off) mode is disabled. Refer to “Battery Usage - Laser Heads” on page 4-16 for more information. Error Report Low Battery: A “W” in this column indicates the 1st of two low battery warnings. From the time a “W” appears in the column the laser head will have approximately thirty minutes of power left before it powers off.
Laser Intensity: An “X” in this column indicates that the laser signal received on the laser head PSD (Position Sensor Detector) is out of its factory specified limit (either too high or low). This could be due to a beam adjusted in such a manner that the beam isn't hitting the target, a blocked laser beam, an internal error in the laser head, or a laser power transmitted from the other laser head which is too low. When the head is in this state, no data is being acquired.
Beam (BM) Off Target: An “X” in this column indicates that the laser beam from the other head is not being detected on the PSD of the laser head. This could be due to a beam adjusted in such a manner that the beam isn't hitting the target, a blocked laser beam, or an internal error in the laser head. When the laser head is in this state no data is being acquired. First make sure that the laser beam is properly adjusted so it hits the PSD of the opposite head.
to resolve the problem. Processor Selftest (Not currently used): An “X” in this column indicates that a test of all the internal memory addresses show that they are not working properly. Contact CSI Customer Support if you experience this problem. Note Contact CSI Customer Support if you are unable to resolve any problem or have any questions about any of the parameters under Laser Head Status.
Address Selection Address Selection allows the user to read and set the laser head addresses, to read and set the analyzer address, or to review the laser head and the analyzer addresses the analyzer is set up to use. This is necessary when using either direct connect or RF communications.
Read/Set 82X5 Addressing This option allows the user to read and set the address in the laser heads. The user will be asked to turn off and on the laser heads one at a time while the analyzer reads the addresses in the laser heads. Then the user will be given the opportunity to change the laser head addresses. The laser head addresses can be set from 1 to 10 with no two laser heads having the same address. The default addresses have the A-head set to 1 and the B-head set to 2.
From the first screen, turn the A-head on and B-head off, then press Enter to continue to the next screen. 8 The second screen will display the address received from the A-head. If the address is not correct or you wish to change the address type in the new address from 1 to 10 using the number keys on the keypad and press Enter to continue to the next screen. If the address is correct then press Enter to continue to the next screen.
From the third screen, turn the A-head off and B-head on, then press Enter to continue to the next screen. 10 The forth screen will display the address received from the B-head. If the address is not correct or you wish to change the address type in the new address (different then the A-head address) from 1 to 10 using the number keys on the keypad and press Enter to continue to the Alignment Options menu. If the address is correct then press Enter to continue back to the Alignment Options menu.
Set Analyzer Address This option allows the user to read and set the address in the analyzer. The analyzer address can be set from 11 to 15 with the default address set to 11. To read and set the analyzer address select Set Analyzer Address from under the Addressing Selection menu and press Enter. The following menu will be displayed: 11 This screen will display the address set in the analyzer.
Note This option only displays the addresses setup in the analyzer and not the addresses setup in the laser heads themselves. 12 Calculator Mode Calculator mode serves as an aid in performing calculations on collected alignment data. The Predict Mode allows you to estimate the resulting misalignment based on the current values needed to align the machine (required move) and operator specified values that the machine can be moved.
Select Calculator Mode from the Options Menu and the following screen appears: 13 Predict Mode Press the Enter key to view the Predict-Vertical screen. 14 This screen displays the movement currently required to align the machine vertically. The target indicates how close the machine vertical position is to being in tolerance. The center (bullseye) indicates that the alignment condition is in the excellent range. The middle ring represents an acceptable range.
Use the Up/Down Arrow to highlight which foot the specified value is to be applied. Enter a number corresponding to the possible move that can be made. For vertical moves, up is positive. If a machine cannot be moved the required distance, such as when a foot needs to be lowered more than the amount of shims already under the foot, try using different move values in order to find the optimum alignment for the given conditions.
Press the Enter key to proceed to the Prediction screen. 16 This screen displays the estimated alignment condition if the specified moves were to be performed. The upper graph shows vertical misalignment, both offset and angular. The lower graph shows horizontal misalignment, both offset and angular. The targets indicate how close the machine vertical and horizontal positions are to being in tolerance. The center (bullseye) indicates an excellent range. The middle ring represents an acceptable range.
Use the Up/Down Arrow to highlight a parameter in order to enter a value. For dimension “U”, measure the diameter of the coupling (the diameter that would be swept by the face reading) and enter the corresponding value. For dimension “V”, measure from the center of the inboard foot of the left machine to the point at which the rim sensor (dial indicator) would take readings as shown in the figure above. This is usually the center (or close to the center) of the coupling.
This screen represents the face/rim readings which are equivalent to the current alignment condition of the equipment. Thermal growth values are included in the computation.
Screen/Print Key The Screen/Print key is a double function key. To activate the Print function, press the key itself. To activate the Screen function, press the Alt key, then the Screen/Print key. The Print key activates the Alignment Report menu. From that screen, you can print out an Alignment Report about any job in the analyzer. The Screen Print option does exactly what the name implies – it prints the information that is on your screen display at the time it is activated.
• Current – allows the alignment data for the job currently in the analyzer to be printed (the current job can be printed even though it is not in the stored area). • Select One – allows the screen listing all stored jobs to appear. Highlight any job by pressing the Up Arrow or Down Arrow and press Enter to print it. After the job has finished printing, the stored jobs list will reappear. You can then select another job for printing, if desired.
Printing Directly to an External Printer The following steps must be done to get a hard copy print out on an external, Epson-compatible dot matrix printer or an HP Deskjet printer using the Model 720A Printer Interface: 1.··· In the UltraSpec analyzer, select the proper printer type (i.e. Epson, Deskjet, or Epson-2). See “Printer Type” for more information. 2. ·· Turn the analyzer and printer off. 3.
Note Printing to Virprint uses the same communications cable used to load firmware and load/dump UltraSpec jobs to and from the PC. It does NOT use the Model 720A Printer Interface. 1. ·· Connect the 25-pin male end of the Model 639 Communications cable directly into the RS232 Port located on the top panel of the analyzer. 2. ·· Connect the 9-pin female end of the Model 639 Communications cable directly into your PC’s serial port. 3. ·· In the UltraSpec analyzer, select the proper printer type (i.e.
If you select File, the information from the analyzer is sent directly to a Virprint file. If you select File and Screen, the information from the analyzer is sent directly to both the computer screen and a Virprint file. 6. ·· Select the serial port you connected the Model 639 Communications cable to. COM 1 is the default setting. 7.
Select Job for Report The following figures are a facsimile of the alignment report; descriptions are provided after the final figure.
Alignment Report 1 2 3 Alignment Report (Part 1) Screen/Print Key 3-31
4 5 6 7 Alignment Report (Part 2) 3-32 Options and Hardkey Functions
8 Alignment Report (Part 3) Screen/Print Key 3-33
(1) – documentation details as established in the “Job Definition” section of the alignment process. (2) – alignment dimensions as established in the “Job Definition” section. Also illustrates how the machine is viewed during the alignment job and the dimension units. This section is not shown in a summary report. (3) – Foot Pre-Check graphic. This illustrates the last checked foot conditions as saved in the alignment job. FDI or Soft Foot is displayed depending on the type of Foot Pre-Check method used.
Notes Key The Notes key is used to access the Alignment Notepad screen, which provides a list of 70 predefined notes. Up to 29 user-defined notes can also be entered for a total of 99. These notes can be used to record observations concerning the machinery being monitored and of the alignment job itself. Up to 40 notes can be stored with each alignment job, and along with the remaining information, dumped into the UltraMgr database.
These notes cannot be modified and are listed on the following pages, grouped by category. Each type is shown in its own table to save time in locating a particular note. Note In the following tables, “fixed” will be replaced by the name of the machine on the left and “move” will be replaced by the name of the machine on the right.
Feet/Base Note # Notes Key Description 01 Soft foot, fixed IB Right 02 Soft foot, fixed IB Left 03 Soft foot, fixed OB Right 04 Soft foot, fixed OB Left 05 Soft foot, move IB Right 06 Soft foot, move IB Left 07 Soft foot, move OB Right 08 Soft foot, move OB Left 09 Cracked foot, fixed IB Right 10 Cracked foot, fixed IB Left 11 Cracked foot, fixed OB Right 12 Cracked foot, fixed OB Left 13 Cracked foot, move IB Right 14 Cracked foot, move IB Left 15 Cracked foot, move OB Right
General Observations Note # 3-38 Description 27 Lube leak from bearings 28 Loose piping flange bolts 29 Product leaking 30 Broken bolt(s) on machine 31 Rubbing noted during rotation 32 Low oil level(s) 33 After overhaul 34 Dirty oil filter 35 Dirty air filter Options and Hardkey Functions
Coupling/Shaft Note # Notes Key Description 36 Torsional play in coupling 37 Worn hub, fixed 38 Worn hub, move 39 Worn coupling insert 40 Loose fit, coupling to shaft 41 Lub leakage from coupling 42 Bad coupling lub condition 43 Axial coupling gap reset 44 Worn set screw, fixed 45 Worn set screw, move 46 Eccentric coupling, fixed 47 Eccentric coupling, move 48 Cocked coupling, fixed 49 Cocked coupling, move 50 Excessive end float 51 Bent shaft, fixed 52 Bent shaft, move
Movement Related Note # Description 56 Equipment problem 57 Both machines moved 58 Bolt bound horz, fixed IB 59 Bolt bound horz, fixed OB 60 Bolt bound horz, move IB 61 Bolt bound horz, move OB 62 Vert move limited, fixed IB 63 Vert move limited, fixed OB 64 Vert move limited, move IB 65 Vert move limited, move OB 66 Smaller hold down bolt used 67 Thermal growth inconsistent 68 Thermal growth unknown 69 Piping strain present, inlet 70 Piping strain present, outlet Storing Not
Note The Page Down and Page Up keys can be used to scroll an entire page (six lines) at a time. Press the Page Down key to scroll down, or press the Page Up key to scroll up. All scrolling will remain in the same section. Typical Notes Screen Additional notes can then be selected, or the Reset/Main key can be pressed to return to the Main menu. To remove a selected note observation, repeat the highlighting process. The number of notes stored is displayed in the lower left of the Main menu.
Creating Notes Although 70 predefined notes already exist, there may be times when you need to create a new one. To do this, select (5) User Defined under the Alignment Notepad. Any user defined notes previously created will be shown. If none of the notes shown match your needs, press the Alt key, then the Notes key to display the Notepad Data Entry screen shown below. Follow the prompts shown on the screen.
Forty notes can be defined for each alignment job. If you try to define a 41st note, an error message will be displayed. To enter a new note, one of the old ones must be removed.
Help Key Most screens in the analyzer have an associated help message. You can access the help message for the field which is highlighted by pressing this key. Messages can refer to a single screen or to a single highlighted field on a screen. If further help is required, refer to the appropriate section in this manual.
