Power Amplifier 3160 H F R A D IO CO M MU N I C AT I O N S INSTALLATION HANDBOOK
No part of this handbook may be reproduced, transcribed, translated into any language or transmitted in any form whatsoever without the prior written consent of Codan Limited. © Copyright 2008, 2009 Codan Limited. Codan part number 15-04157-EN Issue 2, February 2009 Brand, product, and company names mentioned in this document are trademarks or registered trademarks of their respective holders. The English version takes precedence over any translated versions.
Table of contents Introduction 1 Overview General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power supply options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Typical layouts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Care and safety guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Compatibility . . . . . . . .
Table of contents Grounding the 3160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 Installing the station. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 3 Specifications 4 Accessories Appendix A—Connectors Appendix B—Compliance Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 European R&TTE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . .
List of figures Figure 1: 3160 Power Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Figure 2: Power supply from a 3020 Transceiver Supply . . . . . . . . 6 Figure 3: Power supply from a 12 V battery . . . . . . . . . . . . . . . . . . 7 Figure 4: Power supply from a 24 V battery via a voltage regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 5: Basic layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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List of tables Table 1: Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . 37 Table 2: Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 Table 3: Weights for accessories . . . . . . . . . . . . . . . . . . . . . . . . . 40 Table 4: Accessories for the 3160 Power Amplifier . . . . . . . . . . 41 Table 5: Pinouts for the 12-way connector on the 3160 . . . . . . . .
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Introduction This handbook is for installers of the 3160 Power Amplifier. It assumes that you have experience in installing RF equipment.
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1 Overview This section contains the following topics: General (4) Power supply options (6) Typical layouts (8) Care and safety guidelines (13) Compatibility (14) Power Amplifier 3160 Installation Handbook 3
Overview General The 3160 Power Amplifier is designed to provide 125 W transmitting power for a 2110M or 2110 Manpack Transceiver. The 3160 provides 12 V DC to the transceiver from a suitable power source. When the 3160 is connected into the transceiver system, it is automatically detected when the transceiver is switched on. NOTE A 100 W option is available. NOTE For information on hardware and software compatibility requirements see page 14, Compatibility.
Overview A typical 3160 Power Amplifier installation comprises: • a 2110M Manpack Transceiver (build standard A or later), or a 2110 Manpack Transceiver (build standard H or later) with firmware V4.
Overview Power supply options The 3160 Power Amplifier requires a 12 V DC supply.
Overview Figure 3: Power supply from a 12 V battery power adaptor cable 08-06808-xxx fuse + 12 V battery Figure 4: Power supply from a 24 V battery via a voltage regulator power adaptor cable 08-06808-xxx 24 V to 12 V voltage regulator 15-00508 fuse + 24 V battery (or two 12 V batteries) Power Amplifier 3160 Installation Handbook 7
Overview Typical layouts The 2110M or 2110 Manpack Transceiver and a 3160 Power Amplifier may be installed in a mobile station or a fixed station.
Overview Basic layout The basic layout is shown in Figure 5.
Overview Figure 5: 3160 Power Amplifier Basic layout to antenna (RF) to antenna (control) external speaker 2110 amplifier adaptor panel 08-06809-001 Rear view of the transceiver 12V 08-06808-002 TUNE QZ 1 to 12 V DC power supply FREE Rx FUNC 2 ABC HOP MODE DEF 3 Tx PWR 4 GHI 5 JKL 7 PRS 8 TUV 9 EASI TALK VIEW CALL LOGS SEC 0 6 GPS Front view of the transceiver 2110 cradle 10 interface adaptor Power Amplifier 3160 Installation Handbook
Overview Stacked layout CAUTION Please read the installation process before assembling the stacked layout (see Figure 8 on page 23). The stacked layout is shown in Figure 6.
Overview Figure 6: 08-06809-002 Stacked layout 3160 Power Amplifier Rear view of the stack to antenna (RF) 08-06808-500 12V to antenna (control) power amplifier mounting bracket 2110 cradle 2110 amplifier adaptor panel to 12 V DC power supply external speaker TUNE QZ FUNC 1 2 ABC FREE Rx GHI HOP JKL MODE DEF 3 Tx PWR 4 5 7 PRS 8 TUV 9 EASI TALK VIEW CALL LOGS SEC 0 6 GPS interface adaptor power supply cover Front view of the stack 12 Power Amplifier 3160 Installation Handbo
Overview Care and safety guidelines The following guidelines are intended for best performance of the equipment and operator safety: • Ensure that the 3160 and manpack transceiver are in a well-ventilated area. • Check the mounting points regularly if the installation is subject to continuous vibration. • Ensure that the installation is grounded to a suitable earth point. • Check the safe working distance for the type of antenna you are using at 125 W output.
Overview Compatibility The following hardware build standards are required for operation with the 3160: Transceiver type Build standard 2110M Manpack Transceiver A or later 2110 Manpack Transceiver H or later Both types of transceiver must have firmware V4.91 or later. NOTE The build standard is indicated by the 8th character in the serial number of the transceiver. The serial number is located under the bar code. Upgrades are available for the hardware and firmware.
2 Installing the 3160 This section contains the following topics: Disclaimer (16) What you need to consider (17) Installing the 3160 in a basic layout (21) Installing the 3160 in a stacked layout (22) Attaching the 2110 amplifier adaptor panel to the rear of the transceiver cradle (24) Attaching the 3160, voltage regulator and external speaker to a mounting surface (26) Attaching a suitable power supply to the power supply cover (27) Attaching the power amplifier mounting bracket to the transceiver cradle
Installing the 3160 Disclaimer The 3160 Power Amplifier should be installed WARNING by a suitably qualified technician, to the relevant standards and approvals. While the following instructions are intended to assist with installation, it is the purchaser’s responsibility to ensure that the 3160 is installed with due regard to vehicle-occupant safety, WARNING particularly in the event of a vehicle accident.
Installing the 3160 What you need to consider There are different requirements that must be considered, depending on the layout and type of station in which the 3160 is used, that is, basic or stacked layout, mobile or fixed station. Please read the sections that are relevant to your installation.
Installing the 3160 Stacked layout The stacked layout (see Figure 6 on page 12) provides a mounting system that connects all items together in a rugged stack. CAUTION The stacked layout must be assembled in a specific order, as some holes become hidden during the assembly process. For more information see page 22, Installing the 3160 in a stacked layout. For overall dimensions of the stack see Figure 14 on page 39.
Installing the 3160 Cabling in a vehicle The coaxial cable between the antenna and the 3160 should be installed as far as possible from other vehicle wiring, especially high-voltage ignition wiring or the engine management computer.
Installing the 3160 Fixed station There are no specific requirements for locating the transceiver and 3160 in a fixed station. Mounting The installed 3160 should enable easy access to the connectors. The 3160 should be positioned with the fins on the heatsink pointing upwards (as in the stacked layout), or if mounted on a vertical surface, with the fins on the heatsink running vertically (see Figure 5 on page 10).
Installing the 3160 Installing the 3160 in a basic layout The basic layout uses the transceiver cradle and 2110 amplifier adaptor panel, but does not use any mounting brackets. For more information see Figure 5 on page 10.
Installing the 3160 NOTE The rear of the transceiver cradle and the 3160 must be within 2 m of each other. If this layout is installed in a mobile station, all items must be attached to appropriate mounting WARNING surfaces according to the relevant standards and approvals. Installing the 3160 in a stacked layout The stacked layout uses a power amplifier mounting bracket to attach the 3160 and external speaker to the transceiver cradle. For more information see Figure 6 on page 12.
Installing the 3160 Figure 8: layout Process for installing the 3160 in a stacked Attach the 2110 amplifier adaptor panel to the transceiver cradle See page 24, Attaching the 2110 amplifier adaptor panel to the rear of the transceiver cradle Attach the 3020 or voltage regulator to the power supply cover (if used) See the fitting instruction provided with the power supply cover (15-00147-001) Attach the transceiver cradle to the power supply cover (if used), or an appropriate mounting surface Insert
Installing the 3160 Attaching the 2110 amplifier adaptor panel to the rear of the transceiver cradle To attach the panel to the cradle: 1 Place the cradle with the mounting domes facing down. NOTE 1 If you are mounting the cradle in a basic layout, orientate the cradle so that it meets your requirements. Position the 2110 amplifier adaptor panel as shown in Figure 9.
Installing the 3160 If you are using a... Continue from...
Installing the 3160 Attaching the 3160, voltage regulator and external speaker to a mounting surface To attach the 3160, voltage regulator, and speaker to a mounting surface: 1 Position the 3160 on a suitable mounting surface with the fins either facing upwards or running vertically, and the connectors easily accessible. 1 Do one of the following: • Attach the 3160 to the mounting surface using a 12AB × 25 mm long, self-tapping, pan pozi screw in each of the holes in the flanges of the 3160.
Installing the 3160 Attaching a suitable power supply to the power supply cover The power supply cover is an optional item of equipment that is supplied with its own fitting instructions. For information on power supply options see page 6, Power supply options. Please read Fitting Instruction 15-00147-001 for information on installing this item correctly. NOTE If the mobile station is connected directly to a 12 V DC vehicle battery, the power supply cover is not required.
Installing the 3160 Figure 10: Power supply cover, cradle, and power amplifier mounting bracket power amplifier mounting bracket cradle 2110 amplifier adaptor panel power supply cover 28 1 Insert the coaxial cable (08-06809-002) into the two P-clips provided. 1 Position the interface adaptor on the side of the power amplifier mounting bracket (see Figure 11).
Installing the 3160 Figure 11: Power supply cover, cradle, power amplifier mounting bracket, interface adaptor, and coaxial cable 1 Align the holes in the flanges of the interface adaptor with the holes in the power amplifier mounting bracket and the cradle. NOTE Lift the mounting bracket to align the holes with those on the transceiver cradle.
Installing the 3160 30 1 Insert an M4 × 8 mm long, black, stainless steel, pan pozi screw into the remaining holes in the power amplifier mounting bracket to attach it to the transceiver cradle. 1 Tighten all screws.
Installing the 3160 Attaching the 3160 and external speaker to the power amplifier mounting bracket The power amplifier mounting bracket has two sets of holes drilled in the top.
Installing the 3160 Figure 13: 32 3160 and power amplifier mounting bracket 1 Attach the 3160 to the bracket using an M5 × 20 mm long, black, stainless steel, pan pozi screw through each hole in the flanges of the 3160 into the captive nut in the bracket. 1 Attach the mounting cradle of the speaker to the power amplifier mounting bracket using an M4 × 6 mm long, stainless steel, pan pozi screw through each hole in the cradle into the captive nut in the bracket.
Installing the 3160 Connecting the equipment The equipment is connected the same, regardless of the layout that is used. The length of each cable used may vary depending on the layout. See Figure 5 on page 10 and Figure 6 on page 12 for more information. To connect the equipment: 1 Connect the 12-way connector on the power adaptor cable (08-06808-xxx) to the 12 V connector on the 3160. 1 Connect the 6-way connector on the power adaptor cable to the connector on the 2110 amplifier adaptor panel.
Installing the 3160 Setting up the transceiver To set up the transceiver for operation with the 3160: 1 1 Go to the Cfg Auto Tune Mode entry in the Control List. Do one of the following: • If the transceiver is installed permanently with the 3160, set the Cfg Auto Tune Mode entry to 50 Ohm. • If the transceiver is installed for jerk-and-run capability, set the Cfg Auto Tune Mode entry to ATU/ 50/ Codan. 1 Switch the transceiver off then on again to activate the change.
Installing the 3160 Installing the station To install the 3160 in a mobile or fixed station: 1 Attach the transceiver cradle or the power supply cover to an appropriate mounting surface according to any relevant standards and approvals. NOTE 1 In a mobile station, you may need to use a mounting setup that absorbs vibration. Connect an earth strap to a convenient location on the bodywork or earth system for the building using the 25 mm long, self-tapping, pan pozi screw provided.
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3 Specifications These specifications are accurate for a 13.6 V DC supply, with 50 Ω load resistances at 25°C (77°F). Table 1: Functional specifications Item Specification Frequency range 1.
Specifications Table 1: Functional specifications (cont.) Item Specification Overvoltage protection Shuts down at 16 V ±0.
Specifications Figure 14: Dimensions Rear view 80 121 85 119 310 77 29 Side view 304 317 282 372 All dimensions in mm Table 2: Dimensions Item Size Power amplifier 286 mm W × 146 mm D × 77 mm H (11.3 in W × 5.7 in D × 3.0 in H) (includes allowance for connectors) Power amplifier with fan 286 mm W × 146 mm D × 106 mm H (11.3 in W × 5.7 in D × 4.1 in H) Transceiver in cradle with 307 mm W × 372 mm D × 112 mm H interface adaptor and 2110 (12.1 in W × 14.6 in D × 4.
Specifications Table 3: Weights for accessories Item Weight Power amplifier 2.2 kg (4.9 lb) 2110 amplifier adaptor panel 0.3 kg (0.7 lb) Fan 0.3 kg (0.7 lb) Power amplifier mounting 0.5 kg bracket (1.1 lb) Power supply cover, including brackets 40 1.0 kg (2.
4 Accessories Table 4: Accessories for the 3160 Power Amplifier Codan part number Description 15-00147 Power supply cover 15-00148 Power amplifier mounting bracket 08-06900-001 Fan 08-06808-500 Cable, control and power, 0.5 m 08-06808-002 Cable, control and power, 2 m 08-06809-002 Cable, coaxial, 0.7 m 08-06809-001 Cable, coaxial, 2.
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Appendix A—Connectors Figure 15: 3160 G H Front view of the 12-way connector on the A J M F B K E Table 5: L D C Pinouts for the 12-way connector on the 3160 Pin no. Function Input/output Signal level A ALC Output 3.5 V = ALC control B Fan (–) switched Output 0V C DC supply ground (–) Input 0V D Fan (+) Output 13.6 V nominal E I2C clock Input 3.3 V data F I2C data Input/output 3.3 V data G DC supply positive (+) Input 13.
Connectors Figure 16: Front view of the 6-way connector on the 2110 amplifier adaptor panel A F B E C D Table 6: Pinouts for the 6-way connector on the 2110 amplifier adaptor panel Pin no. Function Input/output Signal level A Screen ground Input 0V B DC supply ground (–) Input 0V C I2C clock Input 3.3 V data D I2C data Input/output 3.3 V data E ALC Output 3.5 V = ALC control F DC supply positive (+) Input 13.
Appendix B—Compliance This section contains the following topics: Introduction (46) European R&TTE Directive (46) EMC and safety notices (47) C-tick approval (48) IC approval (52) Register of hazardous substances (53) Power Amplifier 3160 Installation Handbook 45
Compliance Introduction This section describes how to ensure the 3160 Power Amplifier complies with the European EMC Directive 89/336/ EEC and the European Low Voltage Directive 73/23/EEC as called up in the European R&TTE Directive 1999/5/EC. This section also contains the requirements for FCC compliance. European R&TTE Directive The 3160 Power Amplifier has been tested and complies with the following standards and requirements (articles of the R&TTE Directive): • Article 3.1b: ETSI EN301489-1 V1.4.
Compliance EMC and safety notices Non-ionising radiation safety To ensure optimal transceiver performance and to avoid exposure to excessive electromagnetic fields, the antenna system must be installed according to the instructions provided. High voltages exist on the antenna during transmission and tuning. Do not touch the WARNING antenna during these activities. RF burns may result. Install the earthing system or counterpoise as WARNING directed to prevent RF burns from any metal part of the transceiver.
Compliance EMC To ensure compliance with the EMC Directive is maintained, you must: 1 Use the standard shielded cables supplied from Codan (where applicable). Electrical safety To ensure compliance with the European Low Voltage Directive is maintained, you must install the 3160 Power Amplifier in accordance with the instructions in this handbook, and operate the 3160 Power Amplifier in accordance with the instructions in the relevant Getting Started Guide and Reference Manual for your transceiver.
Compliance FCC compliance FCC Part 90 certification The 3160 Power Amplifier has been tested and certified to FCC Part 90 (FCC identifier code DYY3160). FCC Part 15 compliance Any modifications made to the 3160 Power Amplifier that are not approved by the party responsible for compliance may void your equipment’s compliance under Part 15 of the FCC rules. The 3160 Power Amplifier has been tested and found to comply with the limits for a Class B device, pursuant to Part 15 of the FCC rules.
Compliance Compliance with RF exposure standards Your Codan HF transceiver system is designed and tested to comply with a number of national and international standards and guidelines (listed below) regarding human exposure to RF electromagnetic energy. This transceiver system complies with the IEEE and ICNIRP exposure limits for occupational/ controlled RF exposure environments at duty factors of up to 50% talk (100% listen), and is authorised by the FCC for occupational use.
Compliance Mobile antennas The antenna installation should be in accordance with the supplied installation handbook. Use only Codan’s approved supplied antenna. Approved accessories The Codan HF transceiver system has been tested and meets the FCC RF exposure guidelines when used with the Codan accessories supplied or designated for this product. Use of other accessories may not ensure compliance with the FCC’s RF exposure guidelines, and may violate FCC regulations.
Compliance IC approval The 3160 Power Amplifier meets the requirements of RSS-131. The following information is relevant for the 3160 Power Amplifier: Nominal passband gain 10 dB Nominal bandwidth 28.4 MHz Rated mean output power 125 W Input/output impedance 50 Ω The manufacturer’s rated output power of this equipment is for single carrier operation. For situations when multiple carrier signals are present, the rating would have to be reduced by 3.
Compliance Register of hazardous substances Table 7: 有毒有害物质列表 (Register of hazardous substances) 多溴二苯醚 镉 汞 铅 3160 功率放大器 (3160 Power Amplifier) 多溴联苯 有毒有害物质或元素 (Hazardous Substances or Elements) 六价鉻 零件项目 (Component Name) 3160 主体装配 (3160 Main Assembly) X O O O O O 控制电缆 (Control Cable) O O O O O O 同轴电缆 (Coaxial Cable) O O O O O O 接地线 08- 04515- 001 (Earth Wire 08-04515-001) O O O O O O 功率放大器 3160 安装手册 (Power Amplifier 3160 Installation Handbook) O O O O O O Power Am
Compliance O 表示该有毒有害物质在该部件的所有均质材料中的含量 , 均在 SJ/T 11363- 2006 标准所规定的限量要求以下 . Indicates that this toxic or hazardous substance, contained in all of the homogeneous materials for this part, is below the limit requirement in SJ/ T 11363-2006. X 表示该有毒有害物质在该部件的至少一种均质材料中的含量 , 超出 SJ/T 11363- 2006 标准所规定的限量要求 . Indicates that this toxic or hazardous substance, contained in at least one of the homogeneous materials used for this part, is above the limit requirement in SJ/T 11363-2006.
Appendix C—Definitions Standards and icons The following standards and icons are used in this handbook: This typeface Means... Italic a cross-reference or text requiring emphasis This icon Means...
Definitions Acronyms and abbreviations 56 This term... Means...
Definitions Glossary This term... Means... fixed station A transceiver that is permanently installed and cannot be moved without significant effort. It consists of a transceiver, a transceiver supply, an antenna, control and accessory devices, a 3160, ancillary equipment, and appropriate connecting cables. mobile station A station that is usually mounted in a vehicle or is portable and easily transportable.
Definitions Units NOTE 58 Imperial dimensions are in United States Customary Units.
Definitions Unit multipliers NOTE Units are expressed in accordance with ISO 1000:1992 ‘SI units and recommendations for the use of their multiples and of certain other units’. Unit Name Multiplier M mega 1000000 d deci 0.1 m milli 0.
Definitions About this issue This is the second issue of the Power Amplifier 3160 Installation Handbook. Requirements for FCC compliance and IC approval have been added. Associated documents This handbook is one of a series of documents associated with the 3160 Power Amplifier.
Index Numerics 3160 components 5 mounting cradle 20 B basic layout 17 C cabling 19 care and safety instructions 13 compliance C-tick 48 EMC and safety notices 47 electrical safety 48 EMC 48 radiation safety 47 FCC 49 approved accessories 51 contact information 51 mobile antennas 51 Part 15 compliance 49 Part 90 certification 49 RF exposure controlling 50 standards 50 IC 52 R&TTE Directive 46 declaration of conformity 46 product marking and labelling 46 connecting equipment 33 connectors 43 C-tick approval
Index L layout basic 17, 21 stacked 18, 22 M mobile station 18 mounting cradle 20 O optional equipment 5 overview 3 R R&TTE Directive compliance 46 declaration of conformity 46 product marking and labelling 46 S safety electrical 48 radiation 47 specifications 37 stacked layout 18 station fixed 20 installing 35 mobile 18 T transceiver setting up 34 typical equipment 5 Index-2 Power Amplifier 3160 Installation Handbook
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