MT-4E vhf & UHF receiver & Transmitter instruction manual 136–174 MHz / 380–406 MHz / 406–470 MHz / 470–520 MHz / 768–869 MHz / 896–960 MHz Covers Models: VR-4E150-00-000 UR-4E768-00-000 VR-4E150-A0-000 UR-4E800-00-000 UR-4E380-00-000 UR-4E850-00-000 UR-4E420-00-000 VT-4E150-00-800 UR-4E420-A0-000 UT-4E380-00-600 UR-4E440-00-000 UT-4E450-00-800 UR-4E460-00-000 UT-4E500-00-800 UR-4E460-A0-000 UT-4E850-00-300 UR-4E500-00-000 UT-4E900-00-300 © 2007–2011 Daniels Electronics Ltd.
ii DOCUMENT CONTROL This document has been produced, verified and controlled in accordance with Daniels Electronics’ Quality Management System requirements. Please report any errors or problems to Daniels Electronics’ Customer Service Department. DOCUMENT REVISION DEFINITION Daniels Electronics Ltd. utilizes a three-level revision system. This system enables Daniels to identify the significance of a revision.
iii RF Exposure Warning Exposure to radio frequency (RF) energy has been identified as a potential environmental factor that must be considered before a radio transmitter can be authorized or licensed. The FCC and IC have therefore developed maximum permissible exposure (MPE) limits for field strength and power density, listed in FCC 47 CFR 1.1310 and IC RSS-102 Issue 2 Sect 4.
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v Contents General Information................................................................ 1 Introduction................................................................................................. 1 Channel and Bank Selection....................................................................... 3 Radio Service Software Programming.................................... 5 Introduction.................................................................................................
vi Contents (continued) 700 / 800 / 900 MHz Parts List.............................................. 31 700 / 800 MHz Receiver Electrical Parts.................................................. 31 700 / 800 MHz Receiver Mechanical Parts............................................... 31 700 / 800 MHz Receiver P25 Digital Firmware......................................... 32 700 / 800 / 900 MHz Receiver and Transmitter Encryption...................... 32 700 / 800 / 900 MHz Receiver and Transmitter RSS.......
1 General Information NOTE: The General Information and the Theory of Operation sections are common for all models of MT-4E Receivers and Transmitters. Information that is specific to individual models will be identified where relevant. I n troduct ion P25 Digital Mode The MT-4E Receiver and Transmitter are FM radio modules capable of analog operation in 12.5 kHz (narrow band) or 25 kHz (wide band) channels. A firmware upgrade may be purchased to allow P25 Digital operation.
2 General Information Secure Communications The receiver and transmitter are capable of decoding and encoding secure communications if a DES‑OFB / AES Encryption Module is installed. To successfully decode or encode a transmission, the encryption module must be programmed with a valid encryption key using the Motorola KVL 3000 Plus Keyloader in conjunction with a Daniels Keyloader Cable. The Daniels Keyloader Cable plugs into the front panel RJ45 jack on the front of the receiver or transmitter module.
General Information C ha nnel and Bank Se l ec ti on Four channel select lines, CSEL 0 – CSEL 3, from the motherboard are brought into the receiver and transmitter modules by the 48-pin rear connector, allowing selection of 16 different channels. These signals are normally pulled low in the receiver and transmitter, but are typically set by jumpers on the motherboard to select Channel 1 by default. In addition, a bank select input is provided to switch between Bank A and B, each of which has 16 channels.
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5 Radio Service Software Programming I n troduct ion NOTE: This manual contains general information about Radio Service Software (RSS). Software revisions occur regularly. For current RSS versions and instructions, refer to up-to-date help files on the Daniels Electronics website (www.danelec.com > Products > Software > Radio Service Software (RSS) > RSS Download Page). Once RSS is downloaded with either the full or demo version, click Help to access the help files.
6 Radio Service Software Programming Installation The RSS should install automatically once the CD is inserted. If not, run SETUP.EXE, located on the CD. NOTE: The receiver and transmitter must be programmed separately. Once the connections are made, the RSS may be run on the computer and the radio switched on. The first time a receiver or transmitter is connected, the USB drivers will need to be installed from the CD using the Hardware Update Wizard. To test the connection: 1.
7 Radio System Configurations R epeat er The MT-4E series receivers and transmitters may be configured in a repeater configuration. The standard way of setting up a repeater system is to connect the receiver to the transmitter through a Radio Interconnect Cable plugged into the RJ45 CNTL BUS connectors on the front panels of each radio module. This cable routes analog and digital COR / PTT signals and LVDS Serial Data from the receiver to the transmitter in both analog and P25 Digital mode.
8 Radio System Configurations An a lo g Fixed (Base ) Stati on In terface The MT-4E series receivers and transmitters may be configured in a fixed (or base) station configuration with an analog interface. An Audio Control Card or Base Controller is added to the system for E&M control. For tone remote control of the system, a Tone Remote Adapter is added to the system along with the base controller.
9 VHF & UHF Receivers and Transmitters The following section provides information that is primarily for VHF / UHF receiver and transmitter modules. For specific information on 700 / 800 / 900 MHz receiver and transmitter modules, see the 700 / 800 / 900 MHz section in this manual.
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11 VHF & UHF Hardware Tuning and Troubleshooting R epair N ote MT-4E Receivers and Transmitters employ a high percentage of surface mount components which should not be removed or replaced using an ordinary soldering iron. Removal and replacement of surface mount components should be performed only with specifically designed surface mount rework and repair stations complete with Electrostatic Discharge (ESD) protection.
12 VHF & UHF Hardware Tuning and Troubleshooting R ecommended Test Eq u ipme n t Alignment of the receiver and transmitter requires the following test equipment or its equivalent. Power supply – Regulated +9.5 VDC at 2 A Phillips PM 2811 Power Supply – Regulated +13.
VHF & UHF Hardware Tuning and Troubleshooting R eceiver Jumpers VHF / UHF Receiver Mainboard PCB 50164 Jumper Default Position Function / Description JU1 IN When installed enables Clear Keys 1 Input JU2 IN When installed enables Clear Keys 2 Input JU3 IN When installed enables power to Discriminator Output amplifier JU4 OUT RX Mode Pullup JU5 OUT When installed bypasses AC coupling on the Discriminator output JU6 IN JU7 OUT When installed enables power to Disc LPF JU8 OUT COR Pullup
14 VHF & UHF Hardware Tuning and Troubleshooting Tr a n smitter Jumpers VHF / UHF Transmitter Mainboard PCB 50156 Jumper Default Position Function / Description JU1 X X: A/D Front Panel Switch selects transmitter A/D mode Y: A/D External Input selects transmitter A/D mode JU2 Y X: MIC OUT connects to Microphone Audio Input Y: MIC IN connects to Microphone Audio input JU3 X X: 600 Ω Audio Transformer Y: Bypass Transformer JU4 IN When installed selects 600 Ω resistance to ground JU5 OUT When
VHF & UHF Hardware Tuning and Troubleshooting R eceiver Tr oubleshooti n g The receiver is composed of four main components; the receiver mainboard, the synthesizer module, the RF Preselector and the universal daughter board (UDB). An optional decryption module can be installed in the receiver. The following steps will help you determine the most likely sub-assembly that contains a fault and may help you determine why the fault is occurring.
16 VHF & UHF Hardware Tuning and Troubleshooting Receiver Mainboard Check the following test points on the receiver mainboard: Test Point Signal Monitored Typical Voltage TP1 Voltage from motherboard +13.8 VDC line +13.8 VDC** TP2 Regulated +9.5 VDC from motherboard +9.5 VDC ± 5 % TP9 Switched +13.8 VDC line from front panel switch +13.8 VDC** TP37 +6.0 VDC supply +6.0 VDC ± 5 % TP38 -6.0 VDC supply -6.0 VDC ± 5 % TP54 +3.3 VDC supply +3.3 VDC ± 5 % TP55 +1.2 VDC supply +1.
VHF & UHF Hardware Tuning and Troubleshooting Synthesizer and UDB Module The Synthesizer Module and UDB are bound together through their communication link. At this level of fault diagnosis it is not feasible to isolate the problem between the two units.
18 VHF & UHF Hardware Tuning and Troubleshooting Tr a n smitter Tr oublesh ooti n g The transmitter is composed of four main components: the transmitter mainboard, the synthesizer module, RF power amplifier and universal daughter board (UDB). An optional encryption module can also be installed in the transmitter. The following steps will help you determine the most likely sub-assembly that contains a fault and may help you determine why the fault is occurring.
VHF & UHF Hardware Tuning and Troubleshooting Transmitter Mainboard Check the following test points on the transmitter mainboard: Test Point TP1 TP2 TP3 TP4 Signal Monitored Voltage from Motherboard +13.8 VDC Line Regulated +9.5 VDC from Motherboard USB Connector Power Switched +13.8 VDC Line from Front Panel Switch Typical Voltage +13.8 VDC** +9.5 VDC ± 5 % +3.0 VDC or +5.0 VDC +13.8 VDC** Test Points are shown on the VHF / UHF Transmitter Jumper and Test Point Locator Illustrations.
20 VHF & UHF Hardware Tuning and Troubleshooting Transmitter Amplifier Set the front panel switch on the transmitter to KEY TX and check that the transmitter output power is approximately 0.5 to 8.0 W for VHF and UHF models. Check the following pins on Connector J1 (while the transmitter is keyed): Pin Signal Monitored Typical Voltage 1 RF Enable / Power Control (+0.5 to +3.0 VDC corresponds to 0.5 to 8.0 W RF Power Output) +0.5 to +3.0 VDC 2 Regulated +9.5 VDC from motherboard +9.
VHF & UHF Hardware Tuning and Troubleshooting 48- P in Mot herboard In terface C on n ec tor A 48-pin connector is used for interfacing the MT-4E Motherboard to the receiver and transmitter. Receiver Pin Name Pin Name Pin Name D2 Relay Normally Open 1 [O/P] B2 +13.8 VDC [I/P] Z2 +13.8 VDC [I/P] D4 Relay Common 1 [O/P] B4 Receive Secure / Clear* [O/P] Z4 No Connect D6 Relay Normally Closed 1 [O/P] B6 +9.5 VDC [I/P] Z6 +9.
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23 VHF and UHF Parts List VH F / U HF Recei ver El ec tric al Parts List Part Number Description Product Qty A11-RX4E-MAIN-01 RX MB,MT-4E 100-400MH INCL UDB UHF and VHF 1 A11-UDB UNIVERSAL DAUGHTER BOARD ALL 1 A11-FE4-150 RF PRESELECTOR CLASS B,136–174 VHF CLASS B 1 A11-FE4A-150 RF PRESELECTOR CLASS A,136–174 VHF CLASS A 1 A13-FE4-380 PRESELECTOR/4E, 380-406 MHz UHF (380-406) 1 A13-FE4-420 RF PRESELECTOR CLASS B,406–430 UHF (406-430) CLASS B 1 A13-FE4A-420 RF PRESELECTOR CLASS
24 VHF and UHF Parts List VH F / UHF Recei ver Mechan ical Parts List Part Number Description Product Qty 3702-62501010 CASE, 14HP RF PLUG-IN, MT-3 RX ALL 1 3702-10000120 FASTENER, QUICK RELEASE, GRAY ALL 4 5630-12023250 GASKET, BeCu,3FINGER,.71",CLIP ALL 2 3702-10000614 HANDLE, FRONT PANEL, 14HP,GREY ALL 1 3702-33160011 HOLDER, PCB/EXTRACTOR,DIE CAST ALL 1 5671-250N062B HOLE PLUG, .250" HOLE,NYL.,BLK ALL 1 5783-15110977 INSULATOR,2.56" x 2.
VHF and UHF Parts List VH F / U HF Transmit ter El ec tric al Parts List Part Number Description Product Qty A21-TX4E-MAIN-01 TX, MB ASSY, MT-4E, INCL UDB ALL 1 A11-UDB UNIVERSAL DAUGHTER BOARD ALL 1 A21-VPA155-08 TX POWER AMP, VHF130-180 MHz VHF 1 A23-UPA450-08 TX POWER AMP, UHF 380-512 MHz UHF 1 A64-OT4-150 SYNTHESIZER, TX, VHF,136-174 VHF 1 A64-OT4-380 SYNTHESIZER, TX/4E,UHF,380-406 UHF (380-406) 1 A64-OT4-440 SYNTHESIZER, TX, UHF,406-470 UHF (406-470) 1 A64-OT4-500 SYNT
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27 7 0 0 / 8 0 0 / 9 0 0 M H z Recei vers a n d Tra n smi t t ers The following section provides information that is primarily for 700 / 800 / 900 MHz receiver and transmitter modules. For specific information on VHF and UHF receiver and transmitter modules, see the VHF and UHF section.
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29 700 / 800 / 900 MHz Jumpers R eceiver Jumpers 700 / 800 MHz Receiver Mainboard PCB 50171 Jumper Default Position Function / Description JU1 OUT Enable Clear Keys 1 JU2 OUT Enable Clear Keys 2 JU3 IN Enable Power to Discriminator Circuit JU4 OUT Enable Pullup Resistor on RX_Mode JU5 OUT Bypass 330 nF Audio Cap JU6 IN JU7 OUT Enable Power to Discriminator LPF Circuit JU8 OUT Enable Pullup Resistor on COR JU9 X Balanced Audio Transformer (X=Active, Y=Bypass) JU10 X Balanced
30 700 / 800 / 900 MHz Jumpers 700 / 800 MHz Receiver Mainboard Jumpers (continued) JU23 IN Jumper for D&D Testing (Disconnect SSI Data Line) JU24 IN Jumper for D&D Testing (Disconnect SSI Data Line) JU25 IN Jumper for D&D Testing (Disconnect SSI Data Line) JU26 OUT Jumper for D&D Testing (Disconnect SPI Data Line) JU27 IN Jumper for D&D Testing (Disconnect SPI Data Line) JU28 IN Jumper for D&D Testing (Disconnect SPI Data Line) JU29 IN Jumper for D&D Testing (Disconnect SPI Data Line)
31 700 / 800 / 900 MHz Parts List 700 / 8 0 0 MHz Recei ver El ec tric al Parts Part Number Description Qty A14-RX4E-MAIN-01 RX,MB,MT-4E 700-900MH INCL UDB 1 A11-UDB UNIVERSAL DAUGHTER BOARD 1 A14-FE4-770 PRESELECTOR/4E,CLASS B,768-776 1 A15-FE4-800 PRESELECTOR/UR-4E, 799-824 MHz 1 A15-FE4-850 PRESELECTOR/UR-4E, 851-869 MHz 1 A64-OR4-800 SYNTHESIZER, RX/4E,UHF,764-960 1 700 / 8 0 0 MHz Recei ver M ech an ical Parts Part Number Description Qty 3702-62501010 CASE, 14HP RF PLUG-IN, M
32 700 / 800 / 900 MHz Parts List 700 / 800 MHz Receiver Mechanical Parts (continued) Part Number Description Qty 5812-2M5PP06S SCREW, M2.5 X 6, PAN/PHIL., A2 4 5812-2M5VP08S SCREW, M2.5x8,OVAL C/S/PHIL,A2 1 5812-3M0PP08T SCREW, M3 x 8, PAN/PHIL, BLACK 4 5812-3M0VP08S SCREW, M3 x 8,OVAL C/S/PHIL,A2 6 5917-7B4BM30T STANDOFF, 7/32OD,1/4L,M3,SWAGE 2 5927-5SFBM25T STANDOFF,5.5mm OD,4.5mm L,M2.
700 / 800 / 900 MHz Parts List 700 / 8 0 0 / 9 0 0 MHz Tr an smitter M ech an ical Parts Part Number Description Qty A89-MIC4-08 CABLE/CONN ASSY,MICROPHONE CON 1 7910-WP0WP011 CABLE,SMB PLUG-PLUG,RG316,11cm 1 3702-62502010 CASE, 14HP RF PLUG-IN, MT-3 TX 1 3702-10000120 FASTENER, QUICK RELEASE, GRAY 4 5630-12023250 GASKET, BeCu,3FINGER,.71”,CLIP 2 3702-10000614 HANDLE, FRONT PANEL, 14HP,GREY 1 5671-250N062B HOLE PLUG, .250” HOLE,NYL.,BLK 1 5783-15110977 INSULATOR,2.56” x 2.
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35 Specification Data Sheets This section contains detailed specifications for RF modules within the scope of this manual. To verify performance and set-up test procedures, please refer to these data sheets when performing technical operations on the equipment.
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Specification Data Sheets V HF and UHF Receiver P erformance Specificati on s NOTE: 380–406 MHz and 430–450 MHz Receiver specifications are not included in these VHF / UHF receiver specifications; see the separate 380–406 MHz and 430–450 MHz receiver specifications following. General Frequency Range: 136–174 MHz (VHF) / 406–430 MHz, 450–470 MHz, 470–520 MHz (UHF) Channel Spacing: 12.5, 15, 25 and 30 kHz Channel Selection: VHF: 2.5 kHz, 5.0 kHz and 6.25 kHz UHF: 6.
38 Specification Data Sheets VHF and UHF Receiver Performance Specifications (continued) Audio Output: 600 Ω balanced line output (configurable for unbalanced line); De-emphasis or Flat output, +3 dBm maximum level Audio Distortion: Analog: ≤ 2.0% (25°C); ≤ 3.0% (-30˚C to +60˚C) Digital as per TIA / EIA 102.
Specification Data Sheets 380–406 MHz R eceiver P erformance Specificati on s General Frequency Range: 380–406 MHz Channel Spacing: 12.5, 15, 25 and 30 kHz Channel Selection: 6.25 kHz Number of Channels: Preset capability for 2 banks of 16 channels Channel Switching Range: ± 2.0 MHz Compatibility: MT-3 and MT-4 Series Radio Systems; P25 interoperable* System Impedance: 50 Ω (Type-N connector) Frequency Generation: Internal Synthesizer Reference Sensitivity: ≤-116 dBm (0.
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Specification Data Sheets 430–450 MHz R eceiver P erformance Specificati on s General Frequency Range: 430–450 MHz Channel Spacing: 12.5, 15, 25 and 30 kHz Channel Selection: 6.25 kHz Number of Channels: Preset capability for 2 banks of 16 channels Channel Switching Range: ± 2.0 MHz Compatibility: MT-3 and MT-4 Series Radio Systems; P25 interoperable* System Impedance: 50 Ω (Type-N connector) Frequency Generation: Internal Synthesizer Reference Sensitivity: ≤-116 dBm (0.
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Specification Data Sheets V HF and UHF Tr ansmit ter P erformance Specificati on s NOTE: 380–406 MHz Transmitter specifications are not included in these VHF / UHF transmitter specifications; see the separate 380–406 MHz transmitter specifications following. General Frequency Range: 136–174 MHz, 406–470 MHz, 470–520 MHz Carrier Frequency Stability: ± 1.0 ppm (VHF) / ± 0.5 ppm (UHF) Channel Spacing: 12.5, 15, 25 and 30 kHz Channel Selection: VHF: 2.5 kHz, 5.0 kHz and 6.25 kHz UHF: 6.
44 Specification Data Sheets VHF and UHF Transmitter Performance Specifications (continued) Audio Deviation Limiting: ± 2.5 kHz Narrow band, ± 5.0 kHz Wide band Audio Distortion: < 3% THD; 1 kHz tone at 1.5 kHz or 3 kHz deviation FM Hum and Noise Ratio: ≥ 40 dB (0.3 to 3.4 kHz De-emphasis off) CTCSS Decode / Encode: Programmable to any of 42 CTCSS tones. DCS Decode / Encode: Programmable to any of 83 DCS sequences. Normal or inverted DCS can be selected. Turn-Off code optional.
Specification Data Sheets 380–406 MHz Tr ansmit ter P erformance Specificati on s General Frequency Range: 380–406 MHz Carrier Frequency Stability: ± 0.5 ppm Channel Spacing: 12.5, 15, 25 and 30 kHz Channel Selection: 6.25 kHz Number of Channels: Preset capability for 2 banks of 16 channels Compatibility: MT-3 and MT-4 Series Radio Systems; P25 interoperable* RF Output Power: 0.5 to 6.
46 Specification Data Sheets 380–406 MHz Transmitter Performance Specifications (continued) DCS Decode / Encode: Programmable to any of 83 DCS sequences. Normal or inverted DCS can be selected. Turn-Off code optional. IC Certification No.: n/a FCC ID: n/a * P25 Digital specifications are applicable only for modules with the P25 Digital firmware upgrade. 380–406 and 4 3 0 – 4 5 0 M H z Ph ysic al Specificati on s Physical Dimensions: Width: 7.1 cm (2.8 in) Module Weight: Receiver: 1.2 kg (2.
Specification Data Sheets 700 / 8 0 0 MHz Recei ver P erformance Specificati on s General Frequency Range: 768–776 MHz, 798–824 MHz, 851–869 MHz Channel Spacing: 12.5 and 25 kHz Channel Selection: 6.25 kHz Number of Channels: Preset capability for 2 banks of 16 channels Channel Switching Range: unlimited Compatibility: MT-3 and MT-4 Series Radio Systems; P25 interoperable* System Impedance: 50 Ω (Type-N connector) Frequency Generation: Internal Synthesizer IF Frequency 73.
48 Specification Data Sheets 700 / 800 MHz Receiver Performance Specifications (continued) DCS Decode: Programmable to any of 83 DCS sequences. Normal or inverted DCS can be selected. IC Certification No.: 142A-UR4E768 142A-UR4E800 142A-UR4E850 FCC ID: n/a – Declaration of Conformity (DOC) * P25 Digital specifications are applicable only for modules with the P25 Digital firmware upgrade.
Specification Data Sheets 700 / 800 / 900 MHz Tra n smit ter P erformance Specificati on s General Frequency Range: 768–869 MHz, 896–960 MHz Carrier Frequency Stability: ± 0.1 ppm Channel Spacing: 12.5 and 25 kHz Channel Selection: 6.25 kHz Number of Channels: Preset capability for 2 banks of 16 channels Compatibility: MT-3 and MT-4 Series Radio Systems; P25 interoperable* RF Output Power: 0.5 to 3.
50 Specification Data Sheets 700 / 800 / 900 MHz Transmitter Performance Specifications (continued) DCS Decode / Encode: Programmable to any of 83 DCS sequences. Normal or inverted DCS can be selected. Turn-Off code optional. IC Certification No.: 142A-UT4E850 (768–869 MHz) 142A-UT4E900 (896–960 MHz) FCC ID: H4JUT-4E850 (768-869 MHz) H4JUT-4E900 (896–960 MHz) * P25 Digital specifications are applicable only for modules with the P25 Digital firmware upgrade.
51 Glossary of Terms Bandwidth The difference between the limiting frequencies of a continuous frequency band. Typically measured in kilohertz. May be considered the amount in kilohertz required for a single communications channel. DCS BER DTMF BPS C4FM Channel BIT Error Rate. BITs Per Second – a data rate measure.
52 Glossary of Terms Modulation A controlled variation of any property of a carrier wave for the purpose of transferring information. MSB NAC PTT QPSK RF Signal SINAD Most Significant BIT. Network Access Code. A 12‑bit field identifying the network of the radio message. Typically used to steer repeater functions. Push-to-Talk – the switch on a subscriber unit which, when pressed, causes the subscriber unit to transmit. Quadrature Phase Shift Keying – modulation technique. PSK using four-phase states.