USER MANUAL POWERSHIFT HUB
© Copyright Classified Cycling BV This document is a translation of the original Dutch user manual. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system or translated into any language or computer language in any form or by any means, electronic, mechanical, optical, chemical, manual or otherwise, without the prior written permission of Classified Cycling BV.
FCC & ISED Declarations Compliance statement This device complies with part 15 of the FCC Rules and to RSS of Industry Canada. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. Warning Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.
Classified Powershift hub EN Content 1. 2. 3. Introduction 1.1 Symbols used .................................................................................................................................. 3 1.2 Intended use .................................................................................................................................... 3 1.3 Prohibited use............................................................................................................................
Classified Powershift hub EN 9.8 10. Recycling 10.1 11. 27 Recycling the Classified Powershift hub ........................................................................................ 27 Appendices 28 11.1 Warranty ...................................................................................................................................... 28 11.2 EC Declaration ............................................................................................................................
Classified Powershift hub EN 1. IntrOductiOn 1.1 Symbols used This user manual uses the following symbols: TIP Provides the user with suggestions and advice to perform a procedure more easily or conveniently. NOTE A general comment which may offer an increased economic utility. ENVIRONMENT Guidelines that must be followed when using hazardous substances and when recycling products and materials.
Classified Powershift hub EN with a frame having an installation width of 142 mm for the rear wheel in ambient temperatures (while in use) between -15 °C and +50 °C with an electronic shifter/interface equipped with a 2,5 mm audio jack, compatible with the Classified handlebar unit with a frame equipped with integrated torque support or using the external torque support (which has been released for the specific frame) • • • • 1.
Classified Powershift hub EN Fig. 1: Handlebar unit label Fig. 2: Smart thru axle label - ITS Fig. 3: Smart thru axle label - ETS Fig. 4: Powershift hub label - ITS 1. 1.
Classified Powershift hub EN Fig. 5: Powershift hub label - ETS 6 1. 1.
Classified Powershift hub EN 2. DescriptiOn 2.1 ITS and ETS For each internal hub gear, the torque must be supported on the frame. This can be done in two ways. ITS (Internal Torque Support) In the ITS version of the hub and thru axle, the frame must have a specific Classified insert on the rear brake side. This insert is only used on bicycles which the manufacturer has supplied with the Classified Powershift hub. The hub supports the torque via the thru axle in the Classified insert.
Classified Powershift hub EN Fig. 7: ETS Parts No. Part Explanation 1 Handlebar unit The wireless handlebar unit is installed into the left-hand side of the handlebar and is controlled by a shifter or satellite buttons compatible with Classified. The handlebar unit is powered by a battery. 2 Smart thru axle The smart thru axle receives the wireless shift signal from the handlebar unit and shifts the Powershift hub through contactless energy transfer.
Classified Powershift hub EN No. Part Explanation 6 Hubshell The hubshell is attached to the rim by spokes. You can equip multiple rims with a Classified hubshell and use them in combination with a single Classified Powershift hub. 7 Powershift hub The Powershift hub contains the shifting mechanism and is controlled electronically. The Powershift hub does not contain a battery and gets it shifting power from the smart thru axle.
Classified Powershift hub EN 3. Principles Of Operation 3.1 The operation of the Classified Powershift hub Through a compatible shifter or satellite button, a shifting command is sent to the handlebar unit. The handlebar unit wirelessly transmits the shifting command to the smart thru axle using Bluetooth. The smart thru axle transfers the power needed for shifting and the shifting command to the Powershift hub. The shifting takes place internally within the Powershift hub.
Classified Powershift hub EN 4. Safety 4.1 Safety precautions CAUTION Read the user manual before using the product! Retain this user manual for future reference. Also retain the accessories and tools included for future use. WARNING Never open or disassemble the Classified Powershift hub. Damage to the Classified Powershift hub and serious injuries may occur. Furthermore, the warranty will be voided. WARNING As well as the intended and prohibited use, the maintenance requirements must be complied with.
Classified Powershift hub EN 5. StOrage and transpOrt 5.1 Storing and transporting the Classified Powershift hub If you are not going to use the Classified Powershift hub for an extended period of time and want to store it for future use, recharge the battery of the smart thru axle once every 3 months. The temperature for storage (when not in use) or transport is minimum -15 °C and maximum 60 °C. After extended transport, it is recommended to recharge the battery of the smart thru axle.
Classified Powershift hub EN 6. Assembly and installatiOn 6.1 What is included? Check that the following items are included. If not, please contact your distributor. • • • • • The Classified Powershift hub, consisting of a handlebar unit, smart thru axle, hubshell and Powershift hub + cassette The user manual USB charging cable 1.5 m Torx T5 screwdriver Registration card NOTE Check that all parts are undamaged. Please contact Classified Cycling if that is not the case. 6.
Classified Powershift hub EN 2. 3. Remove the wheel from the bicycle as you would remove any traditional wheel by removing the Smart thru axle. a) Declutch the rear derailleur by setting the clutch to Off. b) Turn the smart thru axle anti-clockwise (1). c) Pull the smart thru axle out of the wheel (2). d) Push the rear derailleur backwards and carefully remove the wheel from the bicycle (3). If the cassette also needs changing, go to the next step. If the cassette does not need changing, go to step 6. 4.
Classified Powershift hub EN axle and check that the thru axle lever points towards the handlebar unit. Repeat this action until the thru axle lever points in the right direction and the smart thru axle is tight. Fig. 9: Thru axle lever position adjustment Fig. 10: Thru axle lever position - ITS 6. 6.
Classified Powershift hub EN Fig. 11: Thru axle lever position - ETS 14. ETS only: Place the bracket against the frame. 6.3 Bluetooth pairing On delivery, the handlebar unit is already paired correctly to the smart thru axle through Bluetooth. If they become unpaired or you buy an additional Classified Powershift hub that you want to operate using the same handlebar unit, you will have to create a new Bluetooth connection. NOTE Only Classified modules can be paired through Bluetooth.
Classified Powershift hub EN Fig. 12: Buttons and LEDs 1. 2. Remove the smart thru axle. Turn the bayonet fixing (3) counter-clockwise past the release sign and the bayonet fixing is automatically released. 3. Press and hold the button (5) of the smart thru axle for at least 5 seconds using the supplied Torx T5 screwdriver until the LED (4) starts to blink. 4. Press and hold the button (2) of the handlebar unit for at least 5 seconds until the LED (1) starts to blink.
Classified Powershift hub EN 7. Initial use 7.1 Initial use Before using the Classified Powershift hub, it is recommended that you check the following items: Fig. 13: Button and LED on the handlebar unit 1. Check the handlebar unit. Press and hold the button (2) less than 2 seconds in order to check the battery status. If the LED (1) blinks red or does not blink, the battery must be replaced. Please refer to Replacing the handlebar unit's battery on page 21. 2.
Classified Powershift hub EN 8. OperatiOn 8.1 Operation Please refer to the bicycle manufacturer's manual or the manual for the Classified compatible shifter or satellite button. 8. 8.
Classified Powershift hub EN 9. Maintenance 9.1 Maintenance schedule NOTE The indicated frequency depends on the use of the Classified Powershift hub and the riding conditions. Action Frequency Execution Inspection Before riding Please refer to Checking the Powershift hub on page 20 Cleaning After riding Please refer to Cleaning the Classified Powershift hub on page 23 Lubrication After riding Lubricate the chain 9.
Classified Powershift hub EN 9.4 Checking the battery status The handlebar unit and the smart thru axle are both equipped with an LED. The colour of the LED also indicates the battery status. You can check the colour of the LEDs while shifting. However, for safety it is recommended to get off the bicycle and perform the following procedure. Please refer to figure Fig. 12: Buttons and LEDs on page 17.
Classified Powershift hub EN 2. Pry the handlebar unit from the handlebar using the Torx T5 screwdriver. If required, you can lightly squeeze the edges of the holder in the handlebar to facilitate removing the handlebar unit. 3. 4. Fully remove the handlebar unit from the handlebar and disconnect the handlebar unit's connector. Turn the handlebar unit over. 5. 6. Disconnect the housing using the Torx T5 screwdriver. Slide the battery holder out of the housing. 7. 8.
Classified Powershift hub EN 1. 2. Remove the smart thru axle. Turn the bayonet fixing counter-clockwise past the release sign (A). 3. 4. Remove the bayonet lock from the thru axle lever. (B) Connect the USB cable. (C) Only use the supplied USB cable. 5. 6. Connect the other end of the cable to a 5V USB charger. The LED will blink green while charging and remain steady green when the battery is fully charged. After fully charging the battery, remove the cable and reinstall the bayonet lock correctly.
Classified Powershift hub EN Issue Cause Solution The LED on the handlebar unit only blinks when shifting up, but not when shifting down, or vice versa. The connector of the shifter or the satellite buttons is installed incorrectly into the handlebar unit. Remove the handlebar unit from the handlebar and make sure the connector is installed into the handlebar unit up to the stop. The LED of the smart thru axle does not blink after a shifting command. The battery of the smart thru axle is flat.
Classified Powershift hub EN Issue Cause Solution The Classified Powershift hub will not turn when riding with stationary pedals The hubshell center washer is not installed, or installed incorrectly. Remove the Classified Powershift hub from the wheel and ensure that the hubshell center washer has been installed correctly. The wheel is jammed in the frame and will not turn anymore. The cassette-side end cap has not been installed. Install the cassette-side end cap.
Classified Powershift hub EN Issue Cause Solution The cassette is worn out. Spare parts are available through the website. Please refer to classified-cycling.cc The Powershift hub produces an abnormal or continuous noise. Contact Classified Cycling or a registered Classified dealer. The bayonet lock is no longer installed on the smart thru axle. Spare parts are available through the website. Please refer to classified-cycling.cc.
Classified Powershift hub EN 10. Recycling 10.1 Recycling the Classified Powershift hub Remove the handlebar unit from the handlebar and disassemble the various components: smart thru axle, hubshell, Powershift hub and cassette. Do NOT dispose of the products in your general household waste! Comply with the current local legal requirements and contact your local authorities in case of any doubt. The smart thru axle contains a non-replaceable rechargeable battery.
Classified Powershift hub EN 11. Appendices 11.1 Warranty NOTE The warranty is valid only for registered products and providing the service suggestions are followed. In case of prohibited use, the warranty will be void. Please refer to Prohibited use on page 4. Register by scanning the components' QR codes or visit classified-cycling.cc/registration. For support, please contact Classified Cycling at support@classified-cycling.cc. 11.2 EC Declaration Please refer to classified-cycling.cc. 11.
Classified Powershift hub EN Index B Battery recharging (thru axle) 22 replacing (handlebar unit) 21 status check 20 Bluetooth pairing 16 C Cassette play 23 CE marking 4 Check before riding 20 Cleaning 23 D Decommissioning 27 Disposal 27 E EC Declaration 28 ETS 7 G Gears will not shift 23 Hazardous substances 11 Hub will not turn 23 I Included 13 Initial use 18 Inspection before riding 20 Intended use 3 ITS 7 L Label 4 Layout 7 LED blinking 23 Lubricant 11 M Maintenance 20 N Name 7 O Operation 19
Classified Powershift hub EN Powershift hub serial number 4 Principles of operation 10 Prohibited use 4 Q QR code 4 R Recycling 27 Registration 28 S Safety 11 Serial number 4 Spare parts 28 Storage 12 Symbols used 3 T Thru axle recharging battery 22 serial number 4 Tool 20 Troubleshooting 23 Type designation 4 U Use intended 3 prohibited 4 W Warranty 28 30 Wheel replacing 13 will not turn 23 Will not shift 23
Classified Powershift hub
