Service manual

ManualsBrandsChristie ManualsProjectorJ series 2.4kW

J Series

2.0, 2.4, and 3.0kW

Service Manual

020-100739-01

Summary of content (94 pages)

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J Series 2.0, 2.4, and 3.
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J Series 2.0, 2.4, and 3.
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NOTICES COPYRIGHT AND TRADEMARKS © 2011 Christie Digital Systems USA, Inc. - All rights reserved. All brand names and product names are trademarks, registered trademarks or trade names of their respective holders. REGULATORY The product has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the product is operated in a commercial environment.
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Table of Contents 1: Introduction 1.1 Safety Warnings and Guidelines .................................................................................................1-1 1.1.1 Repair Cautions....................................................................................................................1-1 1.1.2 General Precautions .............................................................................................................1-2 1.1.3 AC /Power Precautions...................................
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Table of Contents 4.5.12 Remove and Replace the AC Power Switch (3.0kW) ...................................................... 4-18 4.5.13 Remove and Replace the AC Voltmeter ........................................................................... 4-19 4.5.14 Remove and Replace the Igniter ....................................................................................... 4-19 4.5.15 Remove and Replace the Lamp ........................................................................................
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Table of Contents 6.1.5 Gamma.................................................................................................................................6-1 6.1.6 Grayscale/Color Resolution .................................................................................................6-2 6.1.7 Color Temperature ...............................................................................................................6-2 6.1.8 Convergence ...........................................................
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Table of Contents 6.9.1 Temperature/Humidity/Altitude.......................................................................................... 6-10 6.10 Accessories and Service Components ...................................................................................... 6-11 6.11 Regulatory................................................................................................................................. 6-11 6.11.1 Safety ...................................................................
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1 Introduction This manual provides information and procedures for servicing the J Series 2.0, 2.4, and 3.0kW projectors. This manual assumes a familiarity with J Series functionality. Only accredited Christie technicians who are knowledgeable about the hazards associated with high-voltage, ultraviolet exposure, and the high temperatures generated by the projector lamp are authorized to assemble, install, and service projectors. 1.
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Section 1: Introduction 1.1.2 General Precautions DANGER HIGH BRIGHTNESS. Never look directly into the projector lens. The extreme high brightness can cause permanent eye damage. DANGER Always power down the projector and disconnect all power sources before servicing or cleaning. DANGER FIRE HAZARD. Keep hands, clothes and all combustible material away from the concentrated light beam of the projector. Position all cables where they cannot contact hot surfaces or be pulled or tripped over.
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Section 1: Introduction 1.1.3 AC /Power Precautions WARNING WARNING WARNING Use only the AC power cord supplied. Do not attempt operation if the AC supply and cord are not within the specified voltage and power range. Refer to the license label on the back of the projector or Section 6 Specifications for rated voltage and power. The projector is equipped with a 3-wire plug with a grounding pin. This is a safety feature.
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2 Projector Maintenance Read this section in its entirety and understand all warnings and precautions before performing projector maintenance. 2.0.1 Cleaning Projector Components COMPONENT PREVENTATIVE MEASURES HOW TO CLEAN Lamp Wear protective clothing approved by Christie, and handle by the ends only. Never grip the glass portion of the lamp. NOTE: Any fingerprints will reduce output quality and shorten lamp life. Remove fingerprints or dirt with pure isopropyl alcohol and a clean lint-free cloth.
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Section 2: Service Guidelines 2.0.3 Inspect Power Supplies and Power Cords WARNING Do not operate the projector if the AC supply is not within the specified voltage and power range. CAUTION An appropriate rated power cord for the country of use is provided with each projector. Ensure that you are using a power cord, power plug, and socket that is rated for your location. You should never open or repair a failed power supply. If a power supply fails, contact Christie support and request a replacement.
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Section 2: Service Guidelines 2.0.6 Clean the Lens A small amount of dust or dirt on the lens has minimal effect on image quality. To avoid the risk of scratching the lens, clean only if absolutely necessary. Remove Dust: 1. Brush most of the dust off with a camel hair brush or use a dust-free blower. 2. Fold a microfibre cloth and wipe the remaining dust particles off the lens with the smooth portion of the cloth that has no folds or creases. Do not apply pressure with your fingers.
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3 Troubleshooting This section provides information and procedures for resolving common projector issues. If you cannot resolve a projector issue, contact Christie technical support. Before you suspect a performance problem: 1. Ensure the projector is plugged in. 2. Ensure the power switch is in the ON position. 3. Ensure the correct voltage is available for your model projector. 4. Check the status display window for error codes. 5.
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Section 3: Troubleshooting 3.2 Projector LED Status Indicators The color of the keypad key indicates the state: • Amber indicates funcionality that affects the displayed image. • Blue indicates functionality that does not affect the displayed image. • Off—the key is disabled. Table 3.2 - Startup Time Chart Time (approx.
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Section 3: Troubleshooting 2. Enable File Download Prompting a. Open Windows Explorer. a. b. c. d. e. f. g. h. i. j. Click Tools > Internet Options. Click Security on the Properties tab. Click Internet in the Select a zone to view or change security settings list. Click Custom Level. Select Downloads > Automatic prompting for file downloads > File download > Enable Click OK. Click Local intranet in the Select a zone to view or change security settings list. Click Custom Level.
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Section 3: Troubleshooting 3.3.3 Submit an Error Log for Analysis The interrogator log is saved as an encrypted file and is required to be sent to the Christie Service Department for analysis. NOTE: Please allow for a 24 hour response time. 1. To submit an error log: a. Attach the log file to your email. b. Add the following: • Your name • Company name • Telephone number • Email address • A detailed description of the error • A Photo of the error (optional) c. Email to: tech-support@christiedigital.com 3.
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4 Parts and Module Replacement 4.1 Ordering Parts When ordering replacement parts provide the following information found on the product license label: • • • • Christie part number for each item Projector model Projector serial number Manufacture date Table 4.
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Section 4: Parts and Module Replacement 4.1.1 4-2 Projector Exploded View J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 4: Parts and Module Replacement 4.1.2 Optical Engine Exploded View 4.1.3 Projector Keypad Exploded View J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 4: Parts and Module Replacement 4.
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Section 4: Parts and Module Replacement EXPLODED VIEW LABEL PART NAME/DESCRIPTION CHRISTIE SERVICE KIT PART # Integrator SX+ 003-000861-XX Integrator HD 003-100261-XX Integrator WU 003-101546-XX 23 Glass Lens 29 mm 003-002550-XX 24 Window Glass 60x2 mm 03-900548-51P 25 Cold Mirror 03-900535-51P 26 Integrator Adjustment Knob 03-900534-51P 27 Optical Lens Doublet 003-000776-XX 28 Fold Mirror 03-900531-51P 29 LCD Display Cover 003-002285-XX 30 LCD 5-inch 003-110819-XX 31 Keypa
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Section 4: Parts and Module Replacement EXPLODED VIEW LABEL 4.3 — Shipping Lens Plug 03-900565-51P — Thermal Pad Replacement 03-900569-51P — Heat Deflector 003-000851-XX — Skin Fastener Kit 03-900579-51P — Lens Support Kit 003-100830-XX — Convergence Tool kit 003-000078-XX — Cover Lens Set 0.73SX+/0.67HD 003-002837-XX — Cover Lens Set 003-002838-XX — Cover Lens Set 1.25SX+/1.
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Section 4: Parts and Module Replacement 4.5 4.5.1 Remove and Replacement of Parts Remove and Replace the Liquid Cooling Module 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin. Remove the screw. Remove the mount, the screw, and the spring and set them aside.
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Section 4: Parts and Module Replacement 9. Install the new LCM. a. Lubricate the radiator hose connector o-ring with a small amount of coolant. b. Install the hose connector straight onto the mating connector. Do not tilt the connector or it will damage the o-ring. c. Turn clockwise. d. Power up the projector and inspect for leaks. 4.5.2 Remove and Replace AC Lamp Blower Fan 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b.
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Section 4: Parts and Module Replacement 8. Remove the 2 screws at bracket-to-baseplate points. 9. Remove the 4 screws at bracket-to-lamp housing points. 10. Disconnect the harness for 2.0, 2.4, and 3.0kW: a. AC relay and capacity cable from terminal block (TB) and Ground (G). b. AC blower cable from AC relay and capacity cable. 11. Disconnect the harness for 2.0kW and 2.4kW: a. AC Input cable from TB and G. 12. Disconnect the harness for 2.4kW and 3.0kW: a.
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Section 4: Parts and Module Replacement 4.5.3 Remove and Replace Anode Fan (2.0 & 2.4kW Only) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin. Remove the screw. Remove the mount, the screw, and the spring and set them aside.
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Section 4: Parts and Module Replacement 4. Remove the lens side cover: a. Loosen the 6 quick-release screws for the side cover. b. Remove the cover and set it aside. 5. Remove the lens side small cover that sits behind the handle: a. Loosen the 3 quick-release screws for the cover. b. Remove the cover and set it aside. 6. Disconnect the fan harness and release it from its wire dressing clips. 7. Remove the 2 screws securing the fan. 8. Remove the fan assembly. 9. Install the integrator blower fan. 4.5.
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Section 4: Parts and Module Replacement 7. Remove the 2 screws and washers securing the fan. 8. Remove the fan assembly. 9. Install the card cage cooling fan. 4.5.6 Remove and Replace the Prism Fan 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin.
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Section 4: Parts and Module Replacement 4.5.7 Remove and Replace the Red Channel Cooling Fan 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside. 3. Remove the side covers: a. Loosen the 6 quick-release screws for each side cover. b. Remove each cover and set it aside. 4.
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Section 4: Parts and Module Replacement 5. Remove the shield ground screw. NOTE: Located at the end of the ballast for the 2.4kW and 3.0kW and at the top of the ballast for the 1.9kW projector. 6. Remove and retain the screws, flat washers, and lock washers from the (white) Cathode and (black) Anode terminals. NOTE: Polarity markings on ballast (+ = white, - = black). 3.0kW and 2.4kW Ballast 1.9kW Ballast 7. Disconnect the black wire terminal #1 and #2 tabs from the AC line filter. 8.
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Section 4: Parts and Module Replacement 4.5.9 Remove and Replace the Low Voltage Power Supply (LVPS) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin. Remove the screw. Remove the mount, the screw, and the spring and set them aside.
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Section 4: Parts and Module Replacement 4.5.10 Remove and Replace the AC Line Filter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. For the 3.0kW: a. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet. b. Remove the 2 screws from the AC inlet bracket. 3. For 2.0kW and 2.4kW: a. Remove the power cord retaining clip. 4. For 3.
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Section 4: Parts and Module Replacement a. Disconnect the 3 AC line filter connectors. 9. Remove the AC line filter. 10. Install the new AC line filter. 4.5.11 Remove and Replace the AC Power Switch (2.0kW & 2.4kW) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the rear cover: a. b. c. d. Loosen the 8 quick-release screws on the rear cover.
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Section 4: Parts and Module Replacement 5. Disconnect the 4 AC switch connectors. 6. Unlock and remove the AC power switch. 7. Install the new AC power switch. 4.5.12 Remove and Replace the AC Power Switch (3.0kW) 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet. 3.
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Section 4: Parts and Module Replacement 4.5.13 Remove and Replace the AC Voltmeter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. For the 3.0kW: a. Remove the locking pin from the bracket surrounding the AC receptacle at the AC inlet. b. Remove the 2 screws from the AC inlet bracket. c. Remove the 4 screws from the AC inlet. 3. For 2.0kW and 2.4kW: a.
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Section 4: Parts and Module Replacement 5. Remove the screw and lock washer securing the igniter. 6. Remove the igniter assembly. 7. Remove the three remaining terminal connections 8. Install the igniter. 4.5.15 Remove and Replace the Lamp Replacement Lamp Part Numbers WARNING Always power down and unplug the projector prior to servicing. Allow the lamps to cool before handling. Before you replace the lamp, verify you have the correct lamp for the projector. Table 4.
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Section 4: Parts and Module Replacement Table 4.2 Roadster S+22K-J 132-016119-xx Mirage S+22K-J 132-016120-xx Roadster HD20K-J 132-017110-xx Mirage HD20K-J 132-017121-xx Roadster WU20K-J 132-018111-xx Mirage WU20K-J 132-018122-xx Matrix WU20K-J 132-018133-xx 3.0 kW 003-000306-xx 1. Turn the lamp and projector off. Allow the projector to cool for a minimum of 5 minutes. 2. Unplug the projector. 3. Put on your protective clothing and face shield. 4.
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Section 4: Parts and Module Replacement 7. Install the lamp module: a. Align the base plate of the new lamp module with the alignment guides in the projector. b. Slide the lamp module into the projector until resistance increases. c. Verify the lamp is aligned with the lamp alignment marks. 8. Move the lamp module handle inward and tighten the holding screw. 4-22 J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 4: Parts and Module Replacement 9. Close the lamp door and tighten the captive screws. 10. Record the lamp serial number: a. b. c. d. Click Menu > Advanced Setup > Lamp History. Click Add Lamp. Complete the fields in the Add Lamp dialog. Click Save. 4.5.16 Remove and Replace the Lamp Memory Module 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the lamp.
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Section 4: Parts and Module Replacement 4.5.17 Remove and Replace the Air Filter 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the quick release screw on the filter cover. 3. Remove the air filter. 4. Install the air filter with the directional arrow on the cartridge facing into the projector. 5. Tighten the quick release screw on the filter cover. 4.5.
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Section 4: Parts and Module Replacement 8. Remove the 6 screws securing the red (P84), green (P85), and blue (P86) satellite cable connections to the panel driver. 9. Remove the 3 screws securing the light engine base plate to the optical assembly. 10. Disconnect the liquid cooling hoses. 11. Lift the light engine out of the projector, and place it onto a optical assembly base. NOTE: Do not touch the glass surface. 12. Install the light engine.
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Section 4: Parts and Module Replacement 4. Remove the retention clip from the top of the foot. 5. Unscrew the foot and remove it from the projector. 6. Insert the threaded end of the replacement foot in the mounting hole and turn until tight. 7. Replace retention clip. 4.5.20 Remove and Replace the Front IR Sensor 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 4.5.21 Remove and Replace the Rear IR Sensor 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the rear cover: a. b. c. d. Loosen the 8 quick-release screws on the rear cover. Move the cover away from the rear of the projector to access the keypad PCB. Disconnect the projector keypad harness connector P65.
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Section 4: Parts and Module Replacement 3. Remove the six lens mount dust boot screws. 4. Remove the front cover: a. Remove the 6 quick-release screws holding the front skin and then remove it and set it aside. 5. Disconnect the 5 lens mount harnesses from the lens mount. 6. Remove the 4 screws from the lens mount. 7. Remove the lens mount. 8. Remove the lens mount handle: a. Remove and discard the set screw securing the handle to the handle mount dowel. b. Remove the handle from the lens mount.
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Section 4: Parts and Module Replacement 9. Install the lens mount handle: a. b. c. d. e. Apply Loctite® to the new set screw. Insert the set screw into the handle shaft and turn it clockwise two full turns. Position the handle mount dowel with the flat surface facing up. Slide the handle shaft onto the dowel with the set screw facing up. Torque the set screw to 8in-lb. 10. Install the lens mount a. Align the lens mount with the dowel on the lens mount backing plate.
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Section 4: Parts and Module Replacement 4.5.23 Remove and Replace the Thermal Sensor / Keypad Harness Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the rear cover: a. Loosen the 8 quick-release screws on the rear cover. b. Move the cover away from the rear of the projector to access the keypad PCB. c. Disconnect the projector keypad harness connector P65.
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Section 4: Parts and Module Replacement 4.5.25 Remove and Replace the Integrator Rod Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the lens side cover: a. Loosen the 6 quick-release screws. b. Remove the cover and set it aside. 3. Remove the screw securing the contrast aperture cover. 4. Remove the three screws securing the panel. 5.
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Section 4: Parts and Module Replacement 3. Disconnect the LiteLOC sensor harness. 4. Remove the 2 screws securing the LiteLOC sensor and then loosen the bottom screw. 5. Remove the 4 screws. 6. Remove the fold mirror by handling only the edges. 7. Install the new fold mirror: a. Touch the edge of the mirror face to ensure there is no gap between your finger and its reflection. a. Mount the fold mirror with the reflective surface facing into the projector. b. Install the 4 screws. 8.
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Section 4: Parts and Module Replacement 4.5.27 Remove and Replace the Shutter Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the 8 screws holding the top cover and then remove the top cover and set it aside. 3. Remove the lens side cover: a. Loosen the 6 quick-release screws for the side cover. b. Remove the cover and set it aside. 4.
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Section 4: Parts and Module Replacement 2. Remove the lens side cover: a. Loosen the 6 quick-release screws. b. Remove the cover and set it aside. 3. Remove the 3 screws securing the heat sink. 4. Open the lamp door and the lamp module handle. 5. Remove the 4 screws on the cold mirror assembly. 6. Slide the cold mirror from the optical assembly. 7. Install the cold mirror with the reflective side facing inward.
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Section 4: Parts and Module Replacement 4.5.29 Remove and Replace the Contrast Aperture Assembly 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin. Remove the screw. Remove the mount, the screw, and the spring and set them aside.
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Section 4: Parts and Module Replacement 3. Disconnect the LiteLOC harness. 4. Replace LiteLOC assembly: a. Remove the 2 top screws securing the LiteLOC assembly to the optical assembly and then loosen the bottom center screw. b. Remove the LiteLOC assembly. 5. Install the LiteLOC assembly. 6. Replace the LiteLOC PCB: • Remove the 2 screws securing the PCB in place. 7. Remove the PCB. 8. Install the PCB. 4.5.31 Remove and Replace the Optical Glass Window 1. Power down the projector: a.
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Section 4: Parts and Module Replacement 4. Remove the 3 screws securing the heat sink. 5. Remove the 4 screws securing the integrator housing to optical housing. 6. Loosen the 2 quick release screws on the lamp door. 7. Loosen the screw holding the lamp module handle. 8. Pull the lamp module handle outward. 9. Remove the screw securing the integrator housing to the projector base. J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 4: Parts and Module Replacement 10. Remove the 3 screws securing the panel and then slide the light tube away from the lens. 11. Put on a pair of nitrile gloves and then remove the 3 screws and metal clips securing the optical window. 12. Clean the new optical window with compressed air and then place it in the recessed area on the light tube. 13. Attach the 3 clips to the light tube, aligning the holes in the clips with the holes in the light tube.
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Section 4: Parts and Module Replacement 4.5.32 Remove and Replace the Panel Driver 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. If installed, remove the 3 stacking mounts from the top cover: a. b. c. d. Remove and set aside the safety pin. Remove the screw. Remove the mount, the screw, and the spring and set them aside. Repeat steps a to c for the remaining mounts. 3.
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Section 4: Parts and Module Replacement 9. Disconnect all cable connections. 10. Remove the 8 standoffs securing the GPIO, RS-232IN, RS-232OUT, and RS-422 communication connectors to the front faceplate. 11. Remove the 13 screws securing the panel driver board. 12. Remove the SIPC or DIPC. See Remove and Replace the Input Module. 13. Lift up the main connection between the Passive Backplane and the panel driver to loosen the panel driver. 14. Remove the panel driver. 15. Install the new panel driver. 4.5.
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Section 4: Parts and Module Replacement 7. Open the 4 retaining clips to release the CLB PC board. 8. Remove the CLB PC board. 9. Install the new CLB PC board. 4.5.35 Remove and Replace the AC Relay Module 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the non-lens side cover: a. Loosen the 6 quick-release screws. b. Remove the cover and set it aside. 3.
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Section 4: Parts and Module Replacement 4.5.36 Remove and Replace the LCD Display 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2. Remove the rear cover: a. Loosen the 8 quick-release screws on the rear cover. b. Move the cover away from the rear of the projector to access the keypad PCB board. c. Disconnect the projector keypad harness connector P65. 3.
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Section 4: Parts and Module Replacement 9. Remove the 4 front face plate screws. 10. Remove the 3 screws securing the plate underneath the front face plate. 11. Remove the 4 screws securing the middle input guide and then remove it. 12. Remove the 9 screws securing the passive backplane to the card cage frame. 13. Remove the PC board. 14. Install the passive backplane module following the removal steps, in reverse order. 4.5.38 Remove and Replace the Processor Board 1. Power down the projector: a.
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Section 4: Parts and Module Replacement 4.5.39 Remove and Replace the Input Module 1. Unscrew the 2 captive screws. 2. Slide the input module out. 3. Install the new input module. 4.5.40 Remove the Lens 1. Remove and set aside the red security screws on lens plate models (if used). 2. Rotate the lens clamp to the OPEN position. 3. Pull the lens straight out. 4-44 J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 4: Parts and Module Replacement 4.5.41 Install the Lens 1. Remove the rear lens cap from the lens. 2. Rotate the lens locking clamp to the OPEN position. 3. Install the lens straight into the lens mount opening all the way back, without turning. Make sure the lens connector lines up with the connector on the projector. 4. Hold the lens flat against the lens mount and then rotate the lens clamp clockwise to lock the lens in position. 5.
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Section 4: Parts and Module Replacement 4. Remove the lamp interlock switch. 5. Install the new lamp interlock switch. 4.5.43 Remove and Replace the Card Cage CAUTION Observe all ESD precautions when handling any of the PCBs in the projector. 1. Power down the projector: a. Turn the projector off and allow the projector to cool for a minimum of 5 minutes. b. Disconnect the AC power cord from the rear of the projector. 2.
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Section 4: Parts and Module Replacement 4.6 Boresight Alignment 1. Display the Boresight Test Pattern: a. Press Test on the projector keypad. b. Press the Up key until Boresight displays. c. Press Enter. 2. Focus the image on cross-hair pattern I. Evaluate the focus on cross-hair image II and III. If all 3 images are in focus, no further action is required. If boresight is required: a. Loosen the 3 locking setscrews on the lens mount. b.
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Section 4: Parts and Module Replacement 5. Tighten the setscrews so they will not shift and then check the boresight again. 4.7 Fold Mirror Adjustment If a corner or edge of the image is missing, the fold mirror might be misaligned with the optical system. To correct this issue: 1. Unlock the 2 setscrews. 2. Turn the pivot screw 90-180 degrees. 3. Adjust both cap screws, to move the fold mirror forward and back. 4. Tighten the 2 setscrews and pivot screw. 4.8 Integrator Assembly Adjustment 1.
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Section 4: Parts and Module Replacement 8. Move the knob up and down to square the integrator rod to the projector. Make sure that all the shadows at each corner disappears and take care to maintain the best focus on the shadowed edge while performing this adjustment. NOTE: It may not be possible to eliminate all of the shadows from every corner, in this instance further adjustment of the fold mirror may be required. 9. Tighten the integrator adjustment knob. J Series 2.0, 2.4, and 3.
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5 Interconnections This diagram illustrates the electrical connections between internal electronic components. NOTE: Part numbers are subject to change. J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Section 5: Interconnections INTERCONNECT DRAWING MMC J26 J14 P14 P26 LVPS Control DC Supply P6 Spare Re-used 1900W ONLY Fan Speed Reduction Cap 001-100201-02 002-100100-01 Light Engine Compartment +HV 1900W: 34-001939-01P 2400W / 3000W: 001-100040 NG L Lamp Memory Module 001-100362-xx 001-100056 P54 J53 P53 Temp Temp 2 3 Lamp Contact Module 001-100363-xx J73 P73 P8 Ballast Comm. Engine Comm.
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6 Specifications This section provides detailed J Series specifications 6.1 Image Performance 6.1.1 Pixel Format 1080p (H x V square pixels) SXGA+ (H x V square pixels) WUXGA (H Save square pixels) 1920 x 1080 1400 x 1050 1920 x 1200 6.1.
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Section 6: Specifications 6.1.6 Grayscale/Color Resolution Resolution 10 bits (non-linear) min. (Gamma encoded) 6.1.7 Color Temperature White Default CCT Range of Adjustment Tracking (deviation from normal over full range from 10 – 100 IRE) Stability (during rated lamp life) 7250K ±950K 3200 K - 9300 K ±500 K max ±500 K max 6.1.8 Convergence Convergence zones A, B, C are as defined: a. Zone A has a diameter ¼ of the image height. b. Zone B has a diameter of full image height.
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Section 6: Specifications 6.1.9 Blemishes Red screen Green screen Blue screen White screen Black screen No blemishes No blemishes No blemishes No blemishes No blemishes 6.1.10 Pixel Defects Red Green Blue 6.2 0 bright, up to 1 dark 0 bright, 0 dark 0 bright, up to 2 dark non-adjacent Feature Set 6.2.1 Airflow Air intakes Air exhaust Front of projector Hot lamp exhaust: rear of projector 6.2.
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Section 6: Specifications 6.2.5 Projection Lens Compatibility Lens type Reverse Telecentric Internal-focus Motorized zoom and focus with position feedback NOTE: Calculated Throw distance values are subject to a ±5% lens tolerance Lens Throw Ratio Throw Ratio Fixed Zoom Lens Description Part Number SXGA+ HD WUXGA Lens ILS 0.73:1SX+/0.67:1HD 118-100110-xx 0.73 0.67 0.67 Lens ILS 1.2SX+/1.1HD 118-100117-xx 1.2 1.1 1.1 Lens ILS 1.25-1.6SX+/1.16-1.49HD 118-100111-xx 1.25-1.6 1.16-1.
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Section 6: Specifications 6.2.8 Shutter Open Closed Light transmitted to projection lens All light blocked - no light on screen 6.2.9 Lamps Ushio Xenon bubble lamp system Lamps are accessed from the rear of the projector 6.2.
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Section 6: Specifications 6.
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Section 6: Specifications 6.4.3 Dual Link DVI Input Connectors 1 dual link DVI-I 1 analog 15-pin VGA Color spaces/signal types HDCP support A/D conversion 10 bits for single link DVI input 8 bits for dual link DVI inputs 165 MPixel/s analog 330 Mpix/s Dual link DVI (requires DIPC) Frequency 6.4.
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Section 6: Specifications 6.5.3 RS-232 Number of ports Connector Max bit rate Flow control 2 1 female 9-pin Dsub (IN) 1 male 9-pin Dsub (OUT) 115.2 kbps Xon/Xoff 6.5.4 RS-422 Number of ports Connector Max bit rate Power output 1 1 female 9-pin Dsub 115.2 kbps 12 V ±5% @ 400mA maximum 6.5.5 Ethernet Number of ports Standard Connector 1 10/100 Base-T Female RJ-45 6.5.6 USB 2.0 Device Port Number of ports Standard 1 Not supported (non-functional) 6.5.
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Section 6: Specifications 6.
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Section 6: Specifications 6.7.2 Adjustment Product Alignment 50mm (2”) of vertical adjustment on 2 front feet and 2 rear feet. 6.7.3 Weight Maximum product weight 3.0kW model (with lens removed) Maximum shipping weight 3.0kW model (includes packaging) 6.8 72.5kg (160lb.) 91kg (200lb.) Reliability and Serviceability 6.8.1 Reliability MTBF – excluding consumable components Consumable components 11,000 hrs Air filters, fans, lamps 6.8.
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Section 6: Specifications 6.10 Accessories and Service Components Product Name Part Number Analog Input Dual Link DVI Input Video Decoder Input Dual 3G/HD/SD-SDI Input Card Twin HDMI Input DMX512 Interface Dust Filter Fog Filter Lens ILS 0.73:1SX+/0.67:1HD Lens ILS 1.25-1.6SX+/1.16-1.49HD Lens ILS 1.5-2.0SX+/1.4-1.8HD Lens ILS 2.0-2.8SX+/1.8-2.6HD Lens ILS 2.8-4.5SX+/2.6-4.1HD Lens ILS 4.5-7.5SX+/4.1-6.9HD Lens ILS 7.5-11.2SX+/6.9-10.4HD Lens ILS 1.2SX+/1.1HD Lens ILS 1.2SX+/1.
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Section 6: Specifications 6.11.2 Electro-Magnetic Compatibility Emissions • FCC CFR47, Part 15, Subpart B, Class A - Unintentional Radiators • CISPR 22: 2008-09/EN55022: 2006 + A1:2007 Class A - Information Technology Equipment Immunity • CISPR 24: 1997 +A1:2001+A2:2002/ EN55024: 1998 +A1:2001 +A2:2003 EMC Requirements - Information Technology Equipment 6.11.
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A Appendix Projector Menus A.1 J Series Menu Tree J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Main Menu 1. Size & Position 2. Image Settings 3, Channel Setup 4. Configuration 5. Lamp 6. Status 7. Input Switching & PIP 8. Language 9. Test Pattern Advanced Main J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.1 (01-2012) Press on a channel PIP Image Settings 1. Contrast 2. Brightness 3. Reserved 4. Color Space 5. PIP Video Options 6. PIP Input Levels 7. PIP Advanced Image Settings Input Switching PIP 1. Main Input 2. PIP Input 3. Swap Main & PIP inputs 4. PIP Enable 5.
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A-4 Configuration 1. Language 2. Output Options 3. Lens Settings 4. Power Management 5. Date & Time 6. Menu Preferences 7. Communications 8. Geometry & Color 9. Diagnostics & Calibration 10. Service 11. Option Card Settings 12. Reserved Func Help = disables Keystone, Edge Blending and Brightness Uniformity without changing the settings associated with them.
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Main Menu 1. Size & Position 2. Image Settings 3, Channel Setup 4. Configuration 5. Lamp 6. Status 7. Input Switching & PIP 8. Language 9. Test Pattern Advanced Main Menu continued Configuration 1. Language 2. Output Options 3. Lens Settings 4. Power Management 5. Date & Time 6. Menu Preferences 7. Communications 8. Geometry & Color 9. Diagnostics & Calibration 10. Service 11. Option Card Settings 12. Reserved J Series 2.0, 2.4, and 3.0kW Service Manual 020-100739-01 Rev.
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Corporate offices Worldwide offices USA – Cypress ph: 714-236-8610 United Kingdom ph: +44 118 977 8000 Eastern Europe ph: +36 (0) 1 47 48 100 Singapore ph: +65 6877-8737 Japan ph: 81-3-3599-7481 Canada – Kitchener ph: 519-744-8005 France ph: +33 (0) 1 41 21 00 36 Middle East ph: +971 (0) 4 299 7575 Beijing ph: +86 10 6561 0240 South Korea ph: +82 2 702 1601 Germany ph: +49 2161 664540 Spain ph: + 34 91 633 9990 Shanghai ph: +86 21 6278 7708 For the most current technical documentation, please