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ManualsBrandsChristie ManualsProjectorDW series

Christie DS+/DW/HD, Mirage S+/HD,

DLV and Matrix S+/HD Series

Parts and Module

Replacement Booklet

020-100012-01 Rev. 1 (04/07)

1 Ordering Parts............................................................................................................. 3

2 Index of Parts and Modules........................................................................................ 4

Projector Exploded View........................................................................................ 7

3 Safety Warnings and Guidelines ................................................................................ 8

4 Replacement Procedures ............................................................................................ 9

Removing Projector Covers ................................................................................... 9

Top Cover.......................................................................................................... 9

AC Relay Module ................................................................................................ 10

Air Filters.............................................................................................................. 11

Airflow Sensor...................................................................................................... 11

Built-in Keypad PCB............................................................................................ 13

Card Cage (TIPM)................................................................................................ 14

Cold Mirror .......................................................................................................... 15

Contrast Aperture Assembly ............................................................................... 16

Dual Slot Backplane Module................................................................................ 17

Fans, DMD (1000W and 1200W models only).................................................... 18

Fan, Low Voltage Power Supply (Fan 2) ............................................................. 20

Fan, Lamp Blower (Fan 3) ................................................................................... 22

Fan, Optical Intake (Fan 1)................................................................................... 23

Fan, TIPM (Fan 7 & Fan 8).................................................................................. 26

Feet ....................................................................................................................... 26

Flex/LVDS Cables................................................................................................ 27

Fold Mirror........................................................................................................... 28

Integrator Rod Assembly ..................................................................................... 29

IR Sensors (Dual, Front & Rear).......................................................................... 34

Lamp .................................................................................................................... 35

Lamp Ballast......................................................................................................... 37

Lamp Contact PCB............................................................................................... 38

Lamp Interlock Switch ......................................................................................... 39

Lens Mount .......................................................................................................... 39

Light Engine ........................................................................................................ 41

LiteLOC Assembly .............................................................................................. 43

Low Voltage Power Supply (LVPS) .................................................................... 43

Main AC Line Filter............................................................................................. 46

Optional Input Module ........................................................................................ 46

Projection Lens..................................................................................................... 47

Shutter Assembly ................................................................................................. 48

Ten Bit Image Processing Module (TIPM) .......................................................... 49

Three Chip Panel Driver (TCPD)/High Definition Panel Driver (HDPD)........... 49

UV Filter............................................................................................................... 50

Interconnection Drawings ........................................................................................ 53

Contents

Summary of content (52 pages)

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Christie DS+/DW/HD, Mirage S+/HD, DLV and Matrix S+/HD Series Parts and Module Replacement Booklet Contents 020-100012-01 Rev. 1 (04/07) 1 Ordering Parts............................................................................................................. 3 2 Index of Parts and Modules........................................................................................ 4 Projector Exploded View........................................................................................
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Use the instructions provided in this booklet to replace any of the serviceable components in the following projectors: • • • • • • • • • • • • • • • • • • • • • • Christie DS+6K (38-DSP104-x5) Christie DS+5Kc (38-DSP104-x8) Christie DS+8K (38-DSP106-x3) DLV1400-DX (38-DSP102-x5) DLV1920-DX (104-017101-xx) Christie DW3K/Kc (38-DHD103-x3, 38-DHD103-x4) Christie DW6K/Kc (38-DHD106-x3, 38-DHD106-x4) Christie HD6K (104-006101-xx) Christie HD5Kc (104-007
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Parts and Module Replacement 1 Ordering Parts Christie/Mirage/DLV/Matrix When ordering replacement parts, please provide the following information that can be found on the product’s license label: • • • • Christie Part Number for each item required Projector Model (see ID label) Projector Serial Number (see license label) Date of Manufacture (see license label) Order parts from one of the following locations: NORTH AMERICA Christie Digital Systems, Inc. Christie Digital Systems, Inc.
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Christie/Mirage/DLV/Matrix 2 Index of Parts and Modules Parts and Module Replacement Refer to Table 1 and the Exploded View provided for a list of replaceable parts and where they are located within the projector. Table 1.
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Parts and Module Replacement Exploded View Label 45 46 47 Part Name /Description 48 Airflow sensor Optical mount Cold mirror heatsink Bottom chassis Christie/Mirage/DLV/Matrix Service Kit NonService Kit RoHS RoHS Part Number Part Number ------03-900536-51P 03-900536-01P (500W and 1000W) (500W and 1000W) 003-000566-01 003-000566-02 03-900556-01P 03-900542-01P -- 03-900556-51P 03-900542-51P 003-000644-01 Service Kit NonRoHS Part Number Service Kit RoHS Part Number (for 1200W only) 49 50 Not show
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Part/Description Light Engines Light Engine SX+ Light Engine HD2 Light Engine HD 6 020-100012-01 Rev.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 020-100012-01 Rev.
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Christie/Mirage/DLV/Matrix 3 Parts and Module Replacement WARNING Safety Warnings & Guidelines Always power down the projector using appropriate procedure and disconnect all power sources before cleaning or servicing. • All replacement procedures must be performed by qualified projector service personnel. Read all service instructions before you begin. • Replace parts with those specified by the manufacturer. DO NOT use substitute parts.
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Parts and Module Replacement 4 Replacement Procedures Christie/Mirage/DLV/Matrix This booklet provides all procedures necessary to replace the serviceable parts found in the projector. All procedures are listed alphabetically. Refer to the Index of Parts and Modules on page 4 along with the Projector Exploded View on page 6 to help you identify the parts and where they are located.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 1. Removing Projector Covers AC Relay Module (10 minutes) The AC relay module is located in the front, left corner of the projector (near the IR sensor). It is mounted to the ballast cover. To remove and replace: 1. Remove the top cover. See Top Cover. 2. Disconnect J59 and J60 from the AC relay module. (Figure 2.) 3. Remove the AC relay from its standoffs (four screws). Figure 2. Location of AC Relay Module 10 020-100012-01 Rev.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Air Filters (5 minutes for both) Two air filters are used in this projector; one located at the front and one on the left hand side (when viewed from the front). It is recommended both filters be replaced when the lamp in the projector is replaced or sooner if the operating environment is extremely dusty. A clean air filter ensures the projector’s optical components remain relatively clean. DO NOT clean or reuse filters.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement 3. Notice the position of the sensor. It must be repositioned in exactly the same manner when replaced. TIP: For 1200W models, the sensor is mounted directly to the blower and is inserted at a specific depth. Before removing, measure and mark down the distance between the clamp and the black edge of the sensor. This measurement will help when installing the new sensor. 4. Remove the single screw securing the sensor and bracket to the lamp blower.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 5. Airflow Sensor Position for 1200W Models Built-in Keypad PCB (17 minutes) The built-in keypad is located on the rear input panel. IMPORTANT: When a new built-in keypad is installed, its EEPROM must be updated with critical factory-defined system information pertaining to the specific projector model. Refer to the instructions provided in the service kit for programming your new built-in keypad.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement NOTE: The screw used to secure the ground lead is longer than the other screws. Make sure you use this screw in the right location. (Figure 7) Figure 7. Built-in Keypad PCB Card Cage (TIPM) (13 minutes) The TIPM card cage is located at the rear of the projector. It contains the 10-bit image processing module (TIPM), the dual slot backplane (DSBP) and any optional input module that may be installed.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 7. Remove the two (2) screws located near the large connector at the front edge of the TIPM (where the Panel Driver PCB connects). See Figure 8. Figure 9. Removing Screws from Input Panel 8. From the input panel, remove the two (2) screws where the TIPM connects to the keypad faceplate and the single screws located in the lower right hand corner. (Figure 9) 9.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 11. Removing the Cold Mirror When replacing the cold mirror, insert the closest reflective side in toward to optical assembly. To determine which side is the reflective side, place the point of a ballpoint pen on the edge of the mirror face and look to see if a gap exists between the pen and its reflection. NO GAP indicates the closest reflective side – place this side IN.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 12. Accessing the Contrast Aperture Assembly Dual Slot Backplane Module (DSBP) (23 minutes) The Dual slot backplane module is mounted to the underside of the TIPM. To remove and replace: 1. Remove the TIPM card cage. See Card Cage (TIPM) for instructions. 2. Remove the four (4) selftaping screws from the card guides located at the DSBP.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Fans, DMD (1000W and 1200W models only ) NOTE: 500W projector models do not use DMD fans. (13 minutes) Blue DMD Fan f The blue DMD fan is located directly above its corresponding DMD on the light engine. It is the most easily accessible DMD fan, in that it does not require removal of any other components. To remove and replace this fan: 1. Remove the top cover and the protective white nylon cover over the light engine. See Top Cover for instructions.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 3. Remove the black exhaust duct located just in front of the fan – three (3) screws. (Figure 15.) 4. Remove the four (4) screws securing the fan to the light engine. 5. Remove the fan assembly. Figure 15. Accessing the Green DMD Fan When replacing any of these fans, repeat instructions in reverse. Make sure each fan is mounted so that the wire exits toward the top of the light engine. (Figure 16.) Figure 16.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Fan, Low Voltage Power Supply (Fan 2) (14 minutes) The LVPS intake fan is located on the left side of the projector behind the side intake duct. Its primary function is to blow air through the channel where the LVPS sits cooling it down. 1. Remove the top cover. See Top Cover for instructions. 2. Remove the three (3) screws from the side intake duct. 3. Remove the two (2) screws securing the LVPS fan and bracket. (Figure 17.) Figure 17.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Fan, Lamp Blower (Fan 3) (49 minutes) The lamp blower is located in the rear right corner of the projector. Located near the lamp it is responsible for generating enough airflow to keep the projector from overheating. An airflow sensor is mounted directly to the blower to ensure the correct level of air is present at all times during operation. To remove and replace: 1. 2. 3. 4. Remove the top cover. See Top Cover for instructions.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement b) Remove the three (3) screws attaching the fan to the bracket. The one screw also secures the airflow sensor to the bracket. Remove the fan and sensor. See Figure 20. In 1200W models, the blower is mounted directly to a side bracket by four (4) screws. Remove these four (4) screws and lift the blower out of the projector. (Figure 21.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 1. Remove the top cover. See Top Cover for instructions. 2. Remove the front air filter. This allows you to view the fan through the channel. 3. Remove the Panel Driver PCB. See TCPD/HDPD for instructions. 4. Remove the TIPM. See Card Cage (TIPM). 5. Remove the LVPS fan assembly and the LVPS. NOTE: Do not remove LVPS brackets and cable connections SK5, SK6, 5V, GND, and 3.3V. See LVPS for instructions. 6. Remove the LVPS duct/cover.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement 7. Disconnect the AC cable connection from the ballast. The cable can be accessed through the channel between the ballast and the exhaust duct. (Figure 25.) Figure 25. Disconnecting AC Cable from Ballast 8. With the fan disconnected and all other harnessing free, lift the exhaust duct and fan assembly straight up and out of the projector. 9. Flip the exhaust duct over and remove the three (3) screws securing the fan. (Figure 26.) Figure 26.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Fans, TIPM (Fan 7 & Fan 8) (14 minutes) The TIPM fans are located in the rear left corner of the projector. They are mounted to the underside of the TIPM baffle. To remove and replace: 1. Remove the top cover. See Top Cover for instructions. 2. Remove the three (3) screws securing the TIPM cover/baffle over the TIPM (Figure 27). NOTE: Fans 7 and 8 are mounted to the underside. 3. Flip the TIPM cover/baffle over to access the fans underneath. 4.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 29. Removing C-Clip from Projecto r Feet Flex/LVDS Cables (5 minutes) There are three pairs of Formatter/Satellite Board cables (Flex style for SXGA+ or HD2 engines and LVDS for HD engines), which run from the DMDs on the light engine to the TCPD/HDPD. The pair of blue DMD cables is routed through the Black cable bracket on the TCPD/HDPD, while the green and red DMD cables run in between the light engine and lens mount to the TCPD/HDPD.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 31. Flex Cable Orientation To replace any of the LVDS cables, do the following: 1. Remove the top cover. See Top Cover for instructions. 2. Remove the light engine ONLY if the flex cables for the red DMD need to be replaced. (60 minutes) 3. Note the P# and J# at the cable ends. 4. Grasp the entire wire set as close as possible to the LVDS cable connector and pull up gently to disconnect the cables. (Figure 32.) Figure 32.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement 1. Remove the top cover. See Top Cover for instructions. 2. Remove the light engine louver. 3. Remove the LiteLOC assembly from the optical mount. See LiteLOC Assembly for removal instructions. (Figure 57. and Figure 58.) 4. Remove the lens dust cover (also called the lens bezel), by removing the five (5) screws from the inside of the cover, the two (2) on the bottom cover and the two (2) inside screws. See Figure 52. 5.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 34. Remove Rear Air Filter 3. Remove the lamp. Refer to Lamp Replacement for instructions and important safety and warning guidelines. Figure 35. Remove Lamp 4. Remove the cold mirror heat sink (2 - #2 Phillips screws) as shown in Figure 36. 5. Remove the contrast aperture cover located between the cold mirror heat sink and contrast aperture motor assembly (2 - #1 Phillips screws). See Figure 36. Figure 36.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 37. Remove Exhaust Duct 7. Remove the green DMD fan (in 1000W and 1200W models) – four (4) - #1 Phillips screws. See Fans, Green DMD. 8. Remove the lamp louver, located on the right side of the projector by the optics tray (four screws). 9. Remove the four (4) - #1 Phillips screws retaining the integrator cover (Figure 38.) and then remove the cover. Figure 38. Remove Integrator Rod Cover 10.
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Parts and Module Replacement Gloves Required Christie/Mirage/DLV/Matrix 11. Wearing clean gloves, remove the integrator assembly (integrator and holder) as shown on Figure 40. NOTE: Pay particular attention to avoid any contact with the glass rod itself. Figure 40. Remove Integrator Rod Assembly To replace the integrator rod assembly: WARNING Integrator alignment must be performed by qualified service technicians.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 41. Adjust Integrator Rod (A) Figure 42. Adjust Integrator Rod (B, SX+ pixels shown) 3. When the integrator is successfully aligned, tighten the thumb wheel/standoff to a torque setting of 2 in-lb to “lock” it in place. 4. Adjust the set screws on the fold mirror using a hex driver to remove any remaining shadows along the edges. (Figure 43). Figure 43. Adjust Fold Mirror Set Screws 5. Verify the White Field Test Pattern for any blemishes.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 6. Once you are satisfied with the output, power the projector down and replace the lamp louver and top cover. Integrator Thumb Wheel/Standoff f Projectors manufactured after August 2005 use a standoff in place of the thumb wheel. If the thumb wheel requires replacement, replace it with the standoff and spring clip provided in the service kit. Tighten the standoff to 2 in-lb when replacing, using an angled torque driver.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 45. Remove the Rear IR Sensor Lamp Gloves Required Use only the Christie approved Lamp and Filter Kit for your specific projector model. WARNING Handle lamp with care. High-pressure lamp may explode if not handled properly or dropped. Wear protective clothing and safety goggles when handling lamps. Use only Christie approved lamps provided in the Lamp and Filter Service Kits for your projector. 1. Press to power down the projector.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 47. Pull and Turn Lock Lever 4. Grasp the lamp by its housing only and pull it straight out (lamp slides along guides) until it’s free. (Figure 48.) Discard the lamp using safe disposal/recycling practices or contact Christie for a possible re-lamping program. WARNING Wear protective gloves when removing lamp. Figure 48. Lamp Handles 5. Align the new lamp with the top and bottom guides on the left side of the lamp compartment. (Figure 49.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement 8. The next time the projector is powered up, enter the serial number of the newly installed lamp. Access the Lamp menu and select “Change Lamp”. Enter the serial number in the Lamp S/N text box using the number text entry keys. It is strongly recommended the projectors two air filters are replaced at the same time a lamp is replaced, if not sooner. Refer to the instructions provided in this booklet – see Air Filters.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 50. Disconnect Ballast Cable Connection 16. Remove the lamp ballast. When replacing the ballast, make sure to reuse the two side brackets from the old ballast on the new ballast. (Connect the anode lead to the lamp holder closest to the ballast and the cathode lead to the lamp holder furthest from the ballast.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Lamp Interlock Switch (12 minutes) The lamp interlock is located to the right of the lamp door and is mounted to the projector’s base plate. To remove and replace: 1. Remove the top cover. See Top Cover for instructions. 2. Loosen the two (2) captive screws securing the lamp door. 3. Remove the two (2) screws securing the lamp interlock assembly to the base. (Figure 51.) Remove the assembly. 4.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 4. Disconnect all the cable connections from the front edge of the TCPD/HDPD. (Figure 53.) NOTE: Leave the harnesses for horizontal and vertical offset connected – J19, J20. 5. Undo the cable clip used to cleanly route harnesses to the TCPD/HDPD from the angled bracket next to the lens mount. (Figure 53.) Figure 53. Disconnect Lens Cables from TCPD 6. Remove the four (4) screws securing the lens mount to the light engine chassis.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement 7. Carefully, remove the lens mount from the front of the projector and at the same time, feed the lens mount harnesses through the bottom left corner of the lens mount. When replacing the lens mount, perform steps in reverse. It is important to route the harnesses back through the opening in the bottom left corner of the lens mount. If installing a new lens mount, Lens Bore-sight Alignment will be required.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 55. Remove Optical Assembly 9. Separate the light engine from the optical mount by removing the three (3) screws identified by circles in Figure 55. Handle the light engine by its bottom metal plate and one of the heat sinks. DO NOT touch any of the boards when removing to prevent damage. See Figure 56. Figure 56. Remove Light Engine When replacing, repeat instructions in reverse.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement LiteLOC Assembly (9 minutes) The LiteLOC assembly is located on the right hand side of the projector, behind the lens mount. It is mounted to the optical mount just in front of the fold mirror. To remove and replace: 1. Remove the top cover. See Top Cover for instructions. 2. Disconnect the LiteLOC assembly harness. (Figure 57.) 3.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix 5. Remove the two (2) screws securing the LVPS assembly to the chassis. Figure 59. Remove LVPS Cooling Fan Bracket 6. Carefully, slide out the LVPS just enough to access the harness connection at the back. Disconnect the AC cable connection. (Figure 60.) Figure 60. Disconnect LVPS Cables 7. Remove the brackets secured to the LVPS – four (4) screws. 8. Remove the cable connection SK5, SK6, and the three (3) DC voltage connections. 9.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement When replacing, slide the LVPS under the plate at the back of the LVPS compartment (Figure 62.), while routing the grey tubing along the side of the module (Figure 63.). Make sure none of the harnesses from the TCPD/HDPD get pinched when inserting the LVPS. Figure 62. LVPS Compartment Back Plate Figure 63.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 64. AC Line Filter Replace a new line filter using the same instructions in reverse. Optional Input Modules (5 minutes) Optional input modules, if installed, are located at Input 5 or Input 6 on the projector’s input panel. To remove and replace: 1. Remove the two (2) screws from the optional module faceplate. 2. Grasping the module, pull it straight out of the projector. Projection Lens (5 minutes) 1.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 65. Projection Lens Components Figure 66. Remove the Projection Lens Shutter Assembly (15 minutes) The shutter is located between the light engine and the lens. To remove and replace: 1. Remove the projection lens. See Projection Lens for instructions. 2. Remove the top cover. See Top Cover. 3. Disconnect the harness to the shutter by loosening the two cable clamps. Then free the harness. 4.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Figure 67. Remove Shutter Assembly 5. Remove the two (2) screws securing the shutter assembly to the mounting bracket. (Figure 68.) Figure 68. Separate Shutter from Mounting Bracket When replacing the shutter, repeat instructions in reverse. Ten-Bit Image Processing Module (TIPM) (20 minutes) 1. 2. 3. 4. 5. Remove the TIPM card cage. See Card Cage (TIPM) for removal instructions. Remove the faceplates from optional inputs. (Figure 69.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Figure 69. Projector Input Panel Three Chip Panel Driver (TCPD)/High Definition Panel Driver (HDPD) (19 minutes) The TCPD/HDPD is located at the top of the projector (front) and is connected to the TIPM module. It is the module where most harness connections are made. To remove and replace: 1. Remove the top cover. See Top Cover for instructions. 2. Disconnect all cable connections to the TCPD/HDPD. 3.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix NOTE: The appearance and cable connections of your projector may differ slightly from those in Figure 70. When replacing the TCPD/HDPD, use the appropriate Interconnections drawing for your projector model to correctly reconnect harnesses. See Pages 51 or 52. UV Filter (5 minutes) Gloves Required The UV filter is located and mounted to the end of the optical tray. It is accessible through the lamp compartment. To remove and replace: 1.
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Parts and Module Replacement Christie/Mirage/DLV/Matrix Interconnection Drawing 020-100012-01 Rev.
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Christie/Mirage/DLV/Matrix Parts and Module Replacement Interconnection Drawing 52 020-100012-01 Rev.