CP2000 SETUP GUIDE 020-100070-01
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TABLE OF CONTENTS 1 Introduction 1.1 The Projector....................................................................................................................1-2 1.1.1 Features ....................................................................................................................1-2 1.1.2 How the Projector Works.........................................................................................1-3 1.2 List of Components...............................................................
TABLE OF CONTENTS 2.8.1 Adjust Offset ............................................................................................................2-29 Adjust Left/Right Boresight ......................................................................................2-31 Adjust Top/Bottom Boresight ...................................................................................2-32 Add Auxiliary Lens ..................................................................................................
TABLE OF CONTENTS Other Components ....................................................................................................4-8 4.4 Replacing Lamp and Filter ..............................................................................................4-9 4.4.1 Lamp Replacement Procedure .................................................................................4-9 Turn OFF Main AC ..................................................................................................
TABLE OF CONTENTS 5.6.7 Data is Cropped from Edges ....................................................................................5-6 5.6.8 Display Quality Appears to Drift from Good to Bad and Vice Versa .....................5-6 5.6.9 Display Suddenly Freezes ........................................................................................5-6 5.6.10 Display Colors Not Accurate .................................................................................5-7 5.6.11 Display Not Rectangular ...
1 Introduction The content of this manual applies to the following products only: • CP2000-i models • CP2000-h models • CP2000-S* models - See also enclosed addendum for CP2000-S ballast configuration and additional specifications. 1.1 THE PROJECTOR The CP2000 is a professional quality, easy-to-use DMD projector utilizing Digital Light Processing (DLP) Cinema technology from Texas Instruments.
Section 1: Introduction • Simple single-button “Start Feature” function via Touch Panel Controller • Auto-detection of a variety of SMPTE 292M input formats (incoming interlaced formats require proper 3:2 or 2:2 pull-down time code) • • • • • • • Internal douser (shutter) for quick picture muting and cool stand-by mode Bit depth of 45 bits, 35.2 trillion colors. Standard lens mount with simple manual focus and offset adjustments Choice of high-contrast zoom lenses (from 1.45:1 up to 4.
Section 1: Introduction CP2000-S: Features unique to this model, which contains a universal switching ballast for all lamps and regions, are documented in the separate CP2000-S Addendum for Installation and Use supplied with that version of the CP pedestal. The CP2000-S does not include an internal convenience outlet. NOTE: All 7 kW and 4 kW ballasts used in CP projectors are limited by software of 6.6 kW and 3.3 kW use, respectively. LAMPS: The two CP2000 models accommodate different lamps: Table 1.
Section 1: Introduction 1.4 ETHERNET SETTINGS FOR THIS PROJECTOR The following Ethernet settings were defined during installation of the CP2000 and the Touch Panel Controller (TPC): Ethernet Settings for This Projector Default Gateway: DNS Server: CP2000-SB Projector Address Projector: Subnet Mask: Touch Panel Controller Address Touch Panel Controller Device: Subnet Mask: 1-4 CP2000 Setup Guide 020-100070-01 Rev.
2 Installation and Setup This section outlines how to install, connect and optimize the projector. 2.1 ASSEMBLY AND CONNECTION OF COMPONENTS CAUTION All installation steps must be performed by qualified technicians. Do not modify circuits or wiring. NOTE: Illustrations apply to either CP model, unless otherwise stated. In some instances the illustrations may not contain the rear-mount.
Section 2: Installation and Setup • For CP2000-S Models - Refer to the Addendum for Installation and Use provided. 2.1.2 PROJECTOR HEAD AND PEDESTAL SECURE PROJECTOR HEAD TO PEDESTAL WARNING It is recommended that two people perform the following procedure. For cable connections, maintain cable ties that have been trimmed and remove those that are not. 1. Roll the pedestal as close as possible to its permanent location, with its front toe facing the port window wall. 2.
Section 2: Installation and Setup POSITION CP2000 AT PORT WINDOW Roll the projector until its base is approximately 2 feet from the port window wall, 3 feet if an anamorphic lens mount is going to be added (optional). If possible, center with the theatre screen () (Figure 2-2 Centering ¨ (Aerial Views)/A). If forced to be off-center (such as when a film projector is already present), try to optimize aim (Figure 2-2 Centering ¨ (Aerial Views)/B).
Section 2: Installation and Setup NOTE: There is no need to adjust leveling and/or tilt at this point. Wait until all other components are mounted/installed. For more information, refer to 2.4 Adjust Tilt and Leveling. FIGURE 2-3 ADJUST FEET INSTALL TPC 1. Attach the Touch Panel Controller, pre-assembled with its ball joint base and mounting arm, to the matching ball joint base secured at the rear of the projector (Figure 2-4 Typical TPC Mount). 2.
Section 2: Installation and Setup 1. Open both pedestal doors (Figure 2-5). 2. From the projection head, open the rear side door on the operator's side and open the lamp door (Figure 2-5). FIGURE 2-5 OPEN PROJECTOR FOR ACCESS 3. SET BALLAST AC INPUT SWITCH: Before connecting the ballast to AC, set the ballast’s AC input switch to match the AC available at the site—toggle left for nominal 200 VAC supplies, and toggle right for 400 VAC supplies. The factory default is 200 VAC. 4.
Section 2: Installation and Setup 6. Power Cables to Head: From behind the main AC breaker panel (within the pedestal), connect both identical power cables 34-001992 to the IEC receptacles located near Panel B (100-230 VAC) and Panel C (200-230 VAC). These cables are interchangeable - connect either cable to either receptacle and secure with metal strain-relief clip provided (Figure 2-7).
Section 2: Installation and Setup 8. Connect lamp leads (Figure 2-9 Route Lamp Leads Up and Connect Positive (+) White). At the igniter: WARNING Make sure the PCB directs to the back and remains at least 3/4" from the high-voltage terminal (with braid connection). Route all igniter wires AWAY from 9-pin and 15-pin connectors. Twist both ballast cables twice-per-foot. • Ensure igniter door is open.
Section 2: Installation and Setup In the lamp cooling compartment: • With the lamp door removed (Figure 2-10), turn the small knob and swing open the lamp cooling compartment door. FIGURE 2-10 ACCESSING CATHODE END • Route the NEGATIVE (-) BLACK lamp lead through the hole in the cooling compartment floor. The igniter wires from terminal "5" and the PCB are also routed here (Figure 2-11).
Section 2: Installation and Setup IMPORTANT! Ball joint must move freely. If necessary, hand tighten with 9/64" Allen key. • With 3/16" Allen key, secure the NEGATIVE (-) BLACK lamp lead and the two igniter harnesses to the side of the connector nut (Figure 2-13 Secure Lamp Lead and 2 Igniter Wires). IMPORTANT! Secure lamp lead FIRST on connector, then remaining two igniter wires on TOP. At this point, the lamp pre-wiring is complete. Leave lamp accessible for now.
Section 2: Installation and Setup To create this loop, connect the OUT/warm and IN/ cool hoses (Figure 2-15), as described below (hose connections may not be labeled). Make sure to depress each hose connector tab before inserting the hose end, then release to seal. This prevents damage caused by forcing the gasket end into a closed connector.
Section 2: Installation and Setup CHECK LEAD DRESSING AND HOSES At this point, integral pedestal-to-head cabling and hose connection should be complete. Check all lead dressing and secure as neatly as possible to prevent extra cable lengths from dangling or touching other components. Provide proper strain relief, as necessary. Ensure hoses are free of kinks and sharp turns. Connect sources and communication links at any time. Refer to 2.2 Installing and Connecting Sources and 2.
Section 2: Installation and Setup 2.1.4 INSTALL LENS(ES) PRIMARY ZOOM LENS INSTALLATION 1. Orient your high-contrast lens with its notches at the top, then fully insert the assembly straight into the lens mount opening all the way back without turning. With the lens fully back, it will seat properly within the lens mount and the aperture will be oriented correctly. NOTE: High Contrast lenses (only) have a flat on the rear flange. Rotate the lens so that the flange clears two screws in the mount.
Section 2: Installation and Setup REVIEW LAMP PRE-WIRING Review all lamp pre-wiring, as described on the previous pages, ensuring all leads and harnesses are connected correctly and that the universal cathode connector nut is secured to the rear lamp post. CHECK LAMP CRADLE (ANODE END) LOCATION • For 4.5 or 6.0 kW lamps, the lamp cradle must be as far forward as possible (factory default). • For 2.0 or 3.0 kW lamps, move the cradle to the rear position (i.e.
Section 2: Installation and Setup **conduit panel not exactly as shown FIGURE 2-20 CONNECT INCOMING GROUND WIRE 3. Refer to the Terminal Block 1 (TB1) Connections diagram provided on the inside of the pedestal door (operator's side). As described for your model and site, connect all available wires to the large terminal block (TB1) located in the operator's side of the pedestal. NOTES: 1) The Terminal Block 1 (TB1), described below accommodates up to 6 AWG wire.
Section 2: Installation and Setup 342-456 VAC (Europe, etc.): • If 3-phase and single-phase feeds (6-wire): • Ensure ground wire is connected directly to the frame ground lug on the pedestal floor. Attach no other wires here. • Connect L and N @ 200-230 VAC (single-phase) • Connect 1, 2, and 3 @ 342-456 VAC (3-phase) • If 3-phase with neutral fed from 3-phase (5-wire): • Ensure ground wire is connected directly to the frame ground lug on the pedestal floor. Attach no other wires here.
Section 2: Installation and Setup Ballast 115 VAC Taps: Ensure nominal line between the terminals labeled 115V and COMMON (or 0V) is within 10% of 115 VAC (Figure 2-22). • If your measurement at the 115V terminal is 126.5V or more, move the 115V wires to the tap labeled -10%. • If your measurement at the 115V terminal is 103.5V or less, move the 115V wires to the tap labeled +10%. FIGURE 2-22 CHECK VOLTAGE BETWEEN 115V AND COMMON (“0V”) 2.
Section 2: Installation and Setup jector. Refer to Figure 2-23 and Figure 2-24 (shown are models with internal outlets for North America, etc.). FIGURE 2-23 CONNECTING AN EXTERNAL CINEMA SERVER/SOURCE FIGURE 2-24 CONNECTING AN EXTERNAL NON-CINEMA (DVI) SOURCE NOTE: The DVI ports, shown in Figure 2-24, are single-link ports for single-link cable/connectors only. Connect two independent sources, or connect the Cine-IPM 2K to both ports for 10-bit processing.
Section 2: Installation and Setup 1. Remove the pair of rack protector posts from the rear of the pedestal. 2. Remove the required horizontal rack covers (security plates). 3. Rack-mount the desired equipment within the pedestal. 4. Re-install the pair of rack protector posts. Keep extra covers. Do not modify any CP wiring or lead dress during installation. Ensure the added device does not interfere with normal CP operation.
Section 2: Installation and Setup 2.2.1 SUPPORT FOR INTERNAL SERVERS/SOURCES A series of holes around the top perimeter of the pedestal frame accommodates strapping for support of internal equipment. To maximize air circulation and cooling within the pedestal, install longest devices in the highest rack-mount slot (where they will not significantly block airflow). 2.2.
Section 2: Installation and Setup PC/Laptop, Server or Network: To communicate with the CP2000 from a computer, server or an existing network, connect the equipment to the Ethernet hub within the pedestal. If Ethernet is not available at your site, connect a standard serial cable to the ‘RS-232’ "A" port instead.
Section 2: Installation and Setup In rare cases where additional tilt is needed, you can utilize the rear extender legs as described below. FIGURE 2-29 ADJUST 4 FEET FOR TILT AND LEVELING IMPORTANT! For best optical performance, avoid tilting the projector excessively. Instead use vertical offset of the lens. 1. Remove the rear bottom panel (two top screws, two bottom tabs) from the CP pedestal (Figure 2-30). FIGURE 2-30 OPEN REAR OF PROJECTOR 2.
Section 2: Installation and Setup 3. On each side of the rear opening in the pedestal, loosen the two bolts securing the rear extender legs to the projector (Figure 2-31). FIGURE 2-31 ADJUST REAR EXTENDER LEGS 4. Slide the legs out to the desired position and secure with two bolts. 5. Remove the jack. 6. If necessary, re-adjust all leveling feet for side-to-side leveling. You may have to adjust level more precisely once an image is present. 2.5 INITIAL POWER UP 1.
Section 2: Installation and Setup 2. Upon initial power up, your first supply of coolant will drain into the hoses and fill them, leaving the reservoir itself almost empty. Using Christie's 50/50 mix of distilled water and ethylene glycol, re-fill the reservoir until the level is close to but not above the top mark on the gauge located on the outside of the pedestal door (Figure 2-32). If you over-fill, remove the reservoir from the pedestal and pour out excess. Refer back to Figure 2-16 Fill Reservoir. 3.
Section 2: Installation and Setup 2.6 MAXIMIZING LIGHT OUTPUT Upon powering with a newly-installed/replaced lamp, adjust lamp position to help ensure optimized operation, as well as peak brightness at the screen. Once you have done this LampLOC™ adjustment, the lamp will be well-centered and distanced correctly from the remainder of the illumination system. At the TPC, automatically optimize lamp position by pressing the DO AUTO button in the Advanced:Lamp menu. Watch the gauge on this menu.
Section 2: Installation and Setup 2.8 OFFSET AND BORESIGHT ALIGNMENT NOTES: 1) Projector must be fully assembled and powered up in its final location. Install the anamorphic lens, if it will be used at the site. 2) You will need a 3/16" Allen wrench. To ensure proper offset for your site and consistently good focus in all areas of the screen, a primary lens must be installed and its lens mount precisely adjusted in relation to internal optics.
Section 2: Installation and Setup NOTES: 1) Horizontal offset is just a few dozen pixels, resulting in a maximum of 52% of the image displayed on one side or the other of the lens. 2) Maximum offsets are slightly less when offsetting in both directions (H an V) at once. FIGURE 2-37 VERTICAL OFFSET RANGE ADJUST LEFT/RIGHT BORESIGHT 1. Adjust focus at the far left center edge of the image (Figure 2-38). If possible, reduce image size for easier image analysis. 2.
Section 2: Installation and Setup To determine where the right side is focusing: • Hold a piece of white paper parallel to the screen surface at the right side (and as close to the vertical center as possible), then move closer to the projector while watching the image on the paper. • If focus on the paper improves, this indicates the right side of the image is focusing in front of the screen (Figure 2-39).
Section 2: Installation and Setup ADJUST TOP/BOTTOM BORESIGHT 7. When left/right boresight is complete, focus the image at the top edge of the screen (Figure 2-41). If the bottom remains blurry while the top edge is focused, refer back to Step 2, but place the paper at the bottom of the screen to determine whether the bottom of the image is focused in front of the screen or behind the screen. If the bottom is wellfocused, proceed to Step 11. FIGURE 2-41 ADJUST TOP 8.
Section 2: Installation and Setup RECORD SERIAL NUMBER: Enter the serial number of your anamorphic lens in Advanced: Lens menu. Refer to Section 3, Figure 3.18. 2.9 FOLD MIRROR AND CONVERGENCE ADJUSTMENTS In rare instances, shipping and handling may affect the precise factory alignments of one or more optical components. As a final step of installation, the installer may have to adjust the fold mirror and/ or convergence of the DMDs, as described below. 2.9.
Section 2: Installation and Setup 2.10.1COLOR CALIBRATION After the CP2000 is installed and all components are mechanically aligned for optimized light output and geometry at the screen, its electronic system processing must be calibrated to ensure accurate color display in the new environment. In this one-time global calibration, the installer measures initial colors at the screen and enters this data (Measured Color Gamut Data) into Windows-based DCP Librarian software installed on a laptop.
3 Basic Operation This section describes how to use controls and switches for basic operation of the projector once it is properly installed, aligned and configured by a qualified service technician. 3.1 POWER-UP PROCEDURE WARNING Do not attempt operation if the AC supply and pedestal are not within the specified voltage range. NOTE: This is a manual power-up procedure.
Section 3: Basic Operation 3. When the TPC has initialized (approx. 15-30 seconds, indicated by a green circle in the left corner), press the Lamp button on the TPC Main menu to ignite the lamp. If the lamp does not ignite: • If a safety interlock switch is open (such as when the lamp door is ajar), the lamp cannot be struck. The Lamp button will be disabled until the interlock problem is resolved. An alarm window also appears on the TPC.
Section 3: Basic Operation 3.3 INTRODUCTION TO THE TOUCH PANEL CONTROLLER (TPC) Most users will use the TPC as their main interface with the projector. This Windows-based touchscreen must be pre-programmed by installers for use at the specific site. 3.3.1 USER ACCESS AND RIGHTS Whether or not you can access specific TPC menus and functions depends on how you have logged on to the TPC. Refer to Figure 3-3 TPC User Access Rights.
Section 3: Basic Operation incoming resolution, offset (rare) and desired final aspect ratio. Screen files determine image cropping (masking), size of display area, lens type and color gamut information ensures color display standards are properly met in the current environment. In the IP Config menu, the administrator can define new Ethernet settings (IP network addresses) for the projection head and TPC.
4 Maintenance This projector is designed for safe and reliable operation. However, safe operation is not assured by design alone; installers, service technicians, trained operators and all other users must maintain a safe environment at all times. Please read through and understand all warnings and precautions before attempting to operate the projector. 4.1 WARNINGS AND GUIDELINES 4.1.1 LABELS AND MARKINGS Observe and follow any warnings and instructions marked on the projector.
Section 4: Maintenance exposed to cumulative radiation levels exceeding the government guidelines for your area. 2) Be aware that some medications are known to increase sensitivity to UV radiation. WARNING Fire Hazard. Keep hand, clothes and all combustible material away from the concentrated light beam of the lamp. This projector must be installed on the floor only and operated in an environment with the correct operating range specifications.
Section 4: Maintenance COOL LAMP COMPLETELY WARNING Never attempt to access the lamp while it is ON. Wait at least 10 minutes after the lamp is turned OFF before powering down, disconnecting from AC and opening lamp door. Shock hazard - Disconnect from AC at both wall breakers before opening the lamp house. The arc lamp operates at very high pressures that increase with temperature. Failure to allow the lamp to sufficiently cool prior to handling increases the potential for an explosion.
Section 4: Maintenance FILLING COOLER The cooler should require filling only upon projector installation. For more information, refer to 2.1 Assembly and Connection of Components. Fill with Christie's 50/50 mix of distilled water and ethylene glycol. Top up as necessary, watching the gauge closely. IMPORTANT! Whenever coolant has been added or replaced, check for a possible airlock upon the next projector power-up. Refer back to Figure 2-33. 4.2.
Section 4: Maintenance WHEN TO CHECK Lens: A small amount of dust or dirt on the lens has minimal effect on image quality. To avoid the risk of scratching the lens, clean the lens only if absolutely required. For more information, refer to Cleaning Lens, on page 2-7. Lamp Reflector: Inspect the mirror surface (reflector) for cleanliness only during lamp replacement, when the lamp is out. Wear protective clothing while inspecting or cleaning.
Section 4: Maintenance Removing Fingerprints, Smudges, Oil 1. First brush dust off with a camel-hair brush and/or blow dust away with compressed air. 2. Fold a clean microfibre cloth and dampen with methanol. Wipe evenly with the smooth portion of the cloth that has no folds or creases. Do not apply pressure with your fingers-use the solution in the cloth to collect the dirt.
Section 4: Maintenance 4.4.1 LAMP REPLACEMENT PROCEDURE WARNING Use the correct wattage lamp, supplied by Christie. Lamp replacement must be done by qualified service technicians only. Explosive Hazard - Wear authorized protective clothing whenever the lamp door is opened. Never apply a twisting or bending force to the quartz lamp body. NOTE: For this procedure you will need a compatible Christie Xenon CDXL or CXL lamp. Never install a lamp intended for a different model or projector.
Section 4: Maintenance 3. Handling by the cathode end only, unscrew the lamp from the rear connector and carefully remove from the projector. Immediately place the lamp inside the protective cover (saved from previous installation) and seal it in a heavy carton on the floor where it cannot fall or be bumped. WARNING Handle box with extreme caution - the lamp is hazardous even when packaged. Dispose of lamp box according to local area safety regulations. 4.
Section 4: Maintenance 3. Tighten set screws in both negative and positive lamp connectors (Figure 4-2 Secure bulb at cathode (-) and anode (+) connectors). IMPORTANT! Proper electrical contact prevents resistance in the lamp connectors. If you accidentally touch the quartz body of the lamp with your bare hands, clean it as described in 4.3 Maintenance and Cleaning.
Section 4: Maintenance SET PROPER LAMP TYPE (POWER) WARNING Do not attempt to ignite the lamp until its type (kW) is correctly set in the Install menu. Skip this step if the new lamp is the same size as the old lamp. The Lamp Type will still be correct in the Install menu. If your new lamp is larger or smaller than the old lamp, record the new lamp type (2.0, 3.0, 4.5 or 6.0 kW) in the TPC Install menu before igniting the new lamp.
Section 4: Maintenance 4. With the filter in place, insert the bottom tabs of the filter door into the corresponding slots. Close the filter door and secure with the two screws removed in Step 2. FIGURE 4-3 AIR FILTER REPLACEMENT 4.5 LENS REPLACEMENT PROCEDURE A variety of primary lenses can accommodate different throw distances and specific types of installations. 1. Release the lens locking lever (UP position). 2.
5 Troubleshooting If the projector does not appear to be operating properly, note the symptoms present and use the following guide to assist you. If you cannot resolve the problems yourself, contact your dealer for assistance. 5.1 POWER 5.1.1 PROJECTOR WILL NOT START 1. Check for green Main AC light on projector. If not ON, check all breakers on projector and at the wall. There are single-phase and 3-phase. 2.
Section 5: Troubleshooting 5.2.2 LAMP SUDDENLY GOES OFF 1. Try increasing the lamp power (TPC Advanced Lamp menu). 2. The DMDs in the projection head may be overheated (this also triggers an alarm window at the TPC). 3. An interlock may be interrupting lamp function. 4. Make sure the 220V connection near Panel C at the rear of the projector head (on the underside) is plugged in. 5. Replace the lamp. 5.2.
Section 5: Troubleshooting 5.3 TPC 1. If the TPC fails to initialize, re-boot the projector and try again. 2. A failed TPC usually indicates a system failure requiring service. 3. A TPC communication failure (crash) while displaying a test pattern requires that the projector be cycled OFF and ON again. 4. If the TPC response becomes sluggish, try re-booting the projector. If it persists, the installer may have set the TPC Data Logging option to Detailed, which taxes memory and performance.
Section 5: Troubleshooting 5.5.3 IMAGE VERTICALLY STRETCHED OR “SQUEEZED” INTO CENTER OF SCREEN Source data converted from film and "pre-squeezed" for CP2000's display format may require use of the anamorphic lens to regain full "scope" image width and proper proportions. 5.5.4 NO IMAGE, JUST PINK SNOW 1. Make sure the projector's lid is not open. In the event it is open, close the lid and pause or stop the show on the server.
Section 5: Troubleshooting 5.6.4 UPPER PORTION OF DISPLAY WAVING, TEARING OR JITTERING This can sometimes occur with video or VCR sources. Check your source. 5.6.5 PORTIONS OF DISPLAY CUT-OFF OR WARP TO THE OPPOSITE EDGE Resizing may need adjustment. Adjust until entire image is visible and centered. 5.6.6 DISPLAY APPEARS COMPRESSED (VERTICALLY) 1. The frequency of the pixel sampling clock is incorrect for the current source. 2.
Section 5: Troubleshooting 5.6.12DISPLAY IS “NOISY” 1. Display adjustment at your input source may be required. Adjust pixel tracking, phase and filter. Noise is particularly common on YPbPr signals from a DVD player. 2. The video input may not be terminated. Make sure the video input is terminated (75 S). If it is the last connection in a loop-through chain, the video input should be terminated at the last source input only. 3.
