CP2000-M/MR Service Booklet 020-100220-02
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TABLE OF CONTENTS 1 Introduction 1.1 Using this Manual ............................................................................................................1-2 1.1.1 Labels and Marking .................................................................................................1-2 1.1.2 Typographical Notations..........................................................................................1-2 1.2 Projector Description ......................................................................
TABLE OF CONTENTS A/C Selector Switch ..................................................................................................2-29 2.7 Cardcage and LVPS Compartment .................................................................................2-29 2.7.1 Cardcage Module .....................................................................................................2-29 2.7.2 Projector Control Module (PCM) ............................................................................2-30 2.7.
TABLE OF CONTENTS 3.2.10 Ballast Communication Failure ............................................................................3-12 3.2.11 ILS Has Lost Focus, Offset and/or Zoom .............................................................3-13 4 Serial Communications 5 Specifications 5.1 Display .............................................................................................................................5-2 5.1.1 Panel Resolution and Refresh Rate .........................................
1 Introduction This manual provides technical information for assisting qualified Christie service technicians in the servicing and repair of all CP2000-M/MR projectors • 1.1 Using this Manual • 1.2 Projector Description • 1.3 How the Projector Works CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 1: Introduction 1.1 USING THIS MANUAL This manual provides technical information for assisting qualified Christie service technicians in the servicing and repair of the CP2000-M/MR projector models. The manual is updated as required please check the Christie website at www.christiedigital.com for available updates.
Section 1: Introduction 1.2 PROJECTOR DESCRIPTION The CP2000-M/MR (119-001101-xx & 119-002103-xx) is a professional quality, easy-to-use DMD projector utilizing DLP Cinema® technology from Texas Instruments. It’s allin-one design integrates all components in a sleek projection head that can be table-top mounted or used with the optional rack stand.
2 Parts and Module Replacement This section includes all parts and module replacement procedures for the CP2000-M/MR. Refer to 2.2 Index of Parts and Modules for a list of available replacement parts and the page number on which the procedure begins. • • • • • • • • 2.1 Ordering Parts 2.2 Index of Parts and Modules 2.3 Safety Warnings and Guidelines 2.4 Replacement Procedures 2.5 Externals and Consumables 2.6 Lamp Compartment 2.7 Cardcage and LVPS Compartment 2.
Section 5: Parts and Module Replacement 2.1 ORDERING PARTS When ordering replacement parts provide the following information found on the product license label: • Projector Model • Projector Serial Number • Manufacture Date Table 2.
Section 5: Parts and Module Replacement 2.2 INDEX OF PARTS AND MODULES All replacement parts and accessories for the CP2000-M/MR projector can be found in Table 2.2 and Table 2.3. Each table contains a description of the part, the service kit part number and the page on which its replacement procedure begins, if any. Table 2.
Section 5: Parts and Module Replacement PART NAME/DESCRIPTION Processor PCB Reflector/Lamp Housing (includes sheet metal housing & lint free gloves) Shutter Stepper Driver Board (SDB) Temperature Sensor (1 per DMD on light engine) UV Filter Yellow Notch Filter (1 filter & disposable nitril gloves) CHRISTIE SERVICE KIT PART # 003-000847-xx 003-100765-xx 003-100792-xx 003-110242-xx 003-100618-xx 003-002145-xx 003-001982-xx PROCEDURE BEGINS ON PAGE... 2-33 2-22 2-53 2-34 / 2-24 2-52 Table 2.
Section 5: Parts and Module Replacement 2.3 SAFETY WARNINGS AND GUIDELINES WARNINGS Always power down and disconnect power sources prior to servicing. HIGH VOLTAGES MAY BE EXPOSED Always unplug the projector prior to disassembly. QUALIFIED SERVICE TECHNICIANS REQUIRED All module replacement procedures must be performed by qualified service technicians. NON-INSULATED DANGEROUS VOLTAGES MAY BE EXPOSED Always disconnect from AC prior to disassembly.
Section 5: Parts and Module Replacement 2.4 REPLACEMENT PROCEDURES 2.4.1 TOOLS REQUIRED • • • • • • • Low and high security keys Phillips™ screwdrivers - #1, #2 and #3 long stems Allen™ keys Hex keys - 1.5mm, 2mm, 2.5mm, 3mm and 5mm Nut drivers - 8mm, 17mm, 3/16” and 9/16” Electrostatic protective strap and pad Disposable Nitrile gloves (included with optical components) 2.4.2 SERVICING GUIDELINES • • • • • 2-6 Always power down and disconnect power sources prior to servicing.
Section 5: Parts and Module Replacement 2.5 EXTERNALS AND CONSUMABLES WARNING Never operate the projector or the fans without all the covers installed. 2.5.1 LENS The lens is held in place by 2 hex screws (optional), 3 magnets and a locking clamp. (2 minutes) 1. Position the lens clamp OPEN to unlock the lens from the mount. If necessary, remove the 2 hex screws from the mounts (Figure 2-1). 2. Pull the lens out of the lens mount. 3. Reverse the above steps to reinstall.
Section 5: Parts and Module Replacement 2.5.2 LENS FLAGS 1. Remove the lens. Refer to 2.5.1 Lens, on page 2-7. 2. Use a #1 Phillips™ screwdriver to remove the 2 M2 x 4mm screws and lock washers securing the lens flag to the lens. 3. Position the replacement flag (#012-101504-xx) so it is centered between the 2 mounting positions (Figure 2-2). 4. Use a #1 Phillips™ screwdriver to install the supplied M2 x 4mm screws (#012-100031-xx) to secure the flag to the lens. 5.
Section 5: Parts and Module Replacement 2.5.3 AIR FILTER COVER (2 minutes) 1. Use a #2 Phillips™ to loosen the 2 captive screws at the bottom of the filter (Figure 2-3). 2. To remove, pull the cover up and out from the projector housing. 3. To reinstall, align the bottom tabs and reverse the above steps. Refer to 2.5.4 Intake Air Filter, on how to replace the air filter. FIGURE 2-3 REMOVE AIR FILTER COVER 2.5.
Section 5: Parts and Module Replacement 2.5.5 TOP LID DANGER UV HAZARD: When servicing the projector with the top lid removed anyone within the immediate vicinity must wear safety glasses with side shields. (3 minutes) 1. Use a #2 Phillips to loosen the 7 captive screws securing the top lid to the projector housing (Figure 2-4). 2. Unlock the rear lamp door using the low security key. 3. Lift the lid up from the rear of the projector and pull it away from the 2 tabs on the front skin. 4.
Section 5: Parts and Module Replacement 2.5.6 REAR LAMP DOOR DANGER UV HAZARD: Wear authorized protective clothing whenever the lamp door is opened. Located on the inside of the rear door is a duct for transporting air from the blower to the lamp compartment and a 5mm Allen® key to tighten/loosen the lamp cathode clamp. Mounted on the outside of the door is the CDP. NOTE: Use caution when opening the rear lamp door - the 180° opening radius of the door could damage the CDP. (20 minutes) 1.
Section 5: Parts and Module Replacement 2.5.7 CONTROL DISPLAY PANEL (CDP) The CDP is mounted to the rear lamp door. It can be removed from the mount and used as a wired remote or remain seated in the mount. The mount itself can be removed from the rear lamp door and mounted to another location within the area. (2 minutes) 1. Push the CDP to 1 side to create a small gap between it and the locking pin holding it to the mount. Release this corner of the CDP first, then do the same for the other side.
Section 5: Parts and Module Replacement 2.5.8 CARDCAGE PANEL SKIN The cardcage skin is on the right-side of the projector. Service being performed on this side of the projector, is typically done by removing the cardcage; therefore, there is no need to remove this skin unless it is damaged and requires replacement. (25 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2.
Section 5: Parts and Module Replacement 2.5.10 FRONT FACE SKIN The front face skin is fastened to the projector housing by 2 tabs that interlock with the side skins, 1 screw that attaches to a standoff inside the housing and 5 screws from the bottom of the housing. (30 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13.
Section 5: Parts and Module Replacement 5. Use a #2 Phillips™ to remove the 2 screws from the AC receptacle (Figure 2-11). 6. Pull the skin forward and out. 7. Reverse the above steps to reinstall. 2.5.12 INTAKE DUCT (5 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Use a #2 Phillips™ to remove the 6 screws securing the high security cover, unlock the high security access lock, lift the lid and slide out (Figure 2-12). FIGURE 2-11 AC RECEPTACLE FIGURE 2-12 REMOVE SECURITY COVER 3.
Section 5: Parts and Module Replacement 5. Reverse the above steps to install. NOTE: When reinstalling tilt the duct on an angle to clear the mounting pads (Figure 2-14). FIGURE 2-14 INSTALL INTAKE DUCT 2-16 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 5: Parts and Module Replacement 2.5.13 LIQUID COOLING AIR FILTER CAUTION When installing the liquid cooling filter ensure the tab on the filter is facing up. The liquid cooling air filter is located behind the radiator on the liquid cooling assembly. It ensures the cool air traveling through the radiator is clean as it enters the system. (15 minutes) 1. Remove the exhaust panel. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 2.
Section 5: Parts and Module Replacement 2.5.14 REMOVE LAMP DANGER Always wear protective safety clothing and a face shield when handling the lamp. Never attempt to remove the lamp when it is hot. The lamp is pressurized and may explode, causing personal injury or death, and/or property damage. Allow the lamp to cool completely before handling. WARNING Improper installation of the lamp can cause serious damage to the projector. (20 minutes; includes 10 minute LampLOC™ alignment) 1.
Section 5: Parts and Module Replacement 9. Before the old lamp is put into its case ensure the cathode nut is placed back onto the lamp. Follow all local safety standards for proper disposal. INSTALLING A NEW LAMP • Remove the cathode clamp from the lamp before removing it from its case. • Hold the anode end of the lamp in your left hand and angle it up through the hole in the back of the reflector assembly.
Section 5: Parts and Module Replacement 2.6.2 MAIN BLOWER ASSEMBLY DANGER UV HAZARD: Wear authorized protective clothing when servicing the main blower assembly. Always wear protective safety clothing and a face shield when performing service with the safety shield removed. The main blower assembly is located at the back of the projector beside the lamp adjust module. (15 minutes) 1. Open the rear lamp door. 2. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Remove the safety shield. Refer to 2.
Section 5: Parts and Module Replacement 2.6.3 LAMP ADJUSTER ASSEMBLY DANGER UV HAZARD: Wear authorized protective clothing when servicing the main blower assembly. The lamp adjuster assembly is located directly between the reflector assembly and the lamp blower module, at the back of the CP2000-M/MR. (60 minutes; includes 10 minute LampLOC™ alignment) 1. Open the rear lamp door. 2. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Remove the safety shield. Refer to 2.6.
Section 5: Parts and Module Replacement 11. Remove the 2 hex screws (5mm) securing the assembly to the IOS (1 of 2 shown in Figure 2-21, B). 12. Use a #3 Phillips™ to unscrew the ballast wire nut (Figure 2-21, D). 13. Carefully remove the entire lamp adjuster assembly. 14. To reinstall, reverse the above steps. 15. Perform LampLOC™ alignment. For details, refer to the CP2000-M/MR User Manual (020100123-xx). 2.6.
Section 5: Parts and Module Replacement 6. Use a #2 Phillips™ to remove the 13 screws securing the front lamp cover and lamp shield to the reflector assembly (Figure 2-23). FIGURE 2-23 FRONT LAMP COVER & LAMP SHIELD 7. Reverse the above steps to reinstall the lamp cover, shield and reflector assembly. 8. Perform LampLOC™ alignment. For details, refer to the CP2000M-MR User Manual (020100123-xx). 2.6.5 PROJECTOR FEET (15 minutes for 1 foot + 5 minutes per additional foot + 30 minutes to tweak masking) 1.
Section 5: Parts and Module Replacement 2.6.6 UV FILTER CAUTION Handle the UV filter by its edges while wearing clean, lint free gloves. The UV filter is secured to the end of the light tube. In the instance that a lamp explosion occurs the UV filter will need to be replaced. (60 minutes; includes 10 minute LampLOC™ alignment) 1. Open the lamp door frame skin. 2. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Remove the lamp. Refer to 2.5.14 Remove Lamp, on page 2-18. 4.
Section 5: Parts and Module Replacement 2.6.7 LAMP DOOR INTERLOCK The lamp door interlock is located on the lamp door skin, mounted to the lamp door support bar. (20 minutes) 1. Open the rear lamp door. 2. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Disconnect the red and black leads from the lamp door interlock (Figure 2-26, A). 4. Use a #1 Phillips™ to remove the 2 screws and nuts securing the switch to the bracket (Figure 226, B). 5. Reverse the above steps to reinstall.
Section 5: Parts and Module Replacement 6. Disconnect the Ballast Communications harness by removing the 2 retaining screws and pulling up (Figure 2-28). 7. Use a #3 Phillips™ to remove the 5 captive screws securing the ballast to the housing. Three screws are located along the front edge of the ballast (Figure 2-29), another in the back-left corner and the front-right corner. NOTE: To access the screws on the left-side close the lamp access door. 8.
Section 5: Parts and Module Replacement 2.6.9 LAMP BALLAST - FANS 1 AND 2 There are 2 fans on the lamp ballast. NOTES: 1) If 1 fan fails both must be replaced. 2) The fans can be replaced without having to replace the ballast. (35 minutes; includes 10 minute LampLOC™ alignment) 1. Remove lamp ballast. Refer to 2.6.8 Lamp Ballast, on page 2-25. 2. Holding the fan from the bottom pull up on the top to unmount the fan from the 4 rubber isolators (Figure 2-30). 3. Disconnect the fan harnesses from the ballast.
Section 5: Parts and Module Replacement 2.6.10 AC LINE FILTERS The AC line filters and A/C selector switch are located at the rear-left corner of the projector. The 110V filter is for the optional UPS hookup, which enables the projector’s electronics to stay powered ON in the event of a power loss. This enables the lamp to be struck as soon as full power is reapplied without having to wait for the electronics to boot up. The 220V filter is required to power the ballast and strike the lamp.
Section 5: Parts and Module Replacement 7. Reverse the above steps to install the 220V AC line filter. A/C SELECTOR SWITCH 1. Disconnect the AC power cord. 2. Unlock the rear lamp door. 3. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 4. Remove lamp door frame skin. Refer to 2.5.11 Lamp Door Frame Skin, on page 2-14. 5. Disconnect the 6 harnesses from the AC selector switch (Figure 2-31, A). 6. Use a #1 Phillips™ to remove the 2 screws securing the AC selector switch to the rear skin frame. 7.
Section 5: Parts and Module Replacement 9. Use a #2 Phillips™ to remove the 8 screws from the cardcage faceplate to unsecure the top half. NOTE: When reinstalling the 8 screws use a maximum of 1.5 in/lbs of force to avoid damaging the screws. 10. Disconnect the 20 harnesses from the Motherboard. Refer to Section 6 Interconnections. 11. Grip the faceplate handles and pull the entire cardcage out of the projector. 12. Reverse the above steps to reinstall the cardcage module.
Section 5: Parts and Module Replacement 8. Slide the interface PCB out by pulling on the quick release tabs. 9. Reverse the above steps to reinstall the PCM. NOTE: Ensure the harness clips are replaced. 2.7.3 INTERFACE BOARD The interface board, located above the PCM, stores all the source, screen, MCGD and TCGD information, and the projector’s IP address.
Section 5: Parts and Module Replacement c. Select the File-Sys tab. d. From the Directory Type Selection drop-down menu select the file type to backup. NOTE: Any filenames with RS listed in the Attributes section cannot be modified. e. Once the file to backup has been selected click Get File. FIGURE 2-35 f. From the windows explorer screen that appears specify the directory to save the file to. g. Repeat the above steps for all files that are applicable to your application. 2. Remove top lid. Refer to 2.
Section 5: Parts and Module Replacement 2.7.4 PROCESSOR BOARD The processor board is located above the interface board in the cardcage. NOTE: It may be necessary to upgrade software after a new board is installed. For details, refer to the DCP and CP Main Software Upgrade Instruction Sheet (#020-100021-xx). (1 hour; includes 30 minutes to adjust 5.1V and 3.35V rails) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2.
Section 5: Parts and Module Replacement 6. Remove the processor board. Refer to 2.7.4 Processor Board, on page 2-33. 7. Remove the FFIB. Refer to 2.7.5 FPGA Formatter Interface Board (FFIB), on page 2-33. 8. Use a #2 Phillips™ to remove the 18 screws securing the Motherboard to the cardcage. 9. Slide the Motherboard out of the cardcage. 10. Reverse the above steps to reinstall. NOTE: When reconnecting the harnesses reference the label on the security cover. 2.7.
Section 5: Parts and Module Replacement 2.7.8 LOW VOLTAGE POWER SUPPLY (LVPS) - PHASE I Follow this procedure if the LVPS module for your projector is identical to what is outlined in this section. (35 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Unlock and open the rear door using the low security key. 3. Remove exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 4.
Section 5: Parts and Module Replacement 8. If present remove all harness clips securing the harnesses to the top of the cardcage. 9. Disconnect all harnesses from the cardcage. NOTE: Ensure the fire alarm connector on the User I/O faceplate is disconnected. 10. Remove the intake duct. Refer to 2.5.12 Intake Duct, on page 2-15. 11. Use a #1 Phillips™ screwdriver to remove the 6 hex screws from the front cardcage plate (Figure 2-41). 12.
Section 5: Parts and Module Replacement 2.7.9 LOW VOLTAGE POWER SUPPLY (LVPS) - PHASE II Follow this procedure if the LVPS module for your projector is identical to what is outlined in this section. (35 minutes) DANGER UV HAZARD: Wear authorized protective clothing whenever the lamp door is opened. 1. Open the rear lamp door. 2. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Remove exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 4.
Section 5: Parts and Module Replacement 13. Disconnect the LVPS power harness from the Motherboard. Refer to the label on the high security cover. The LVPS power harness is noted on the label as, Power P1. 14. Disconnect the LVPS power harness form the Motherboard. Refer to the label on the high security cover. The LVPS power harness is noted on the label as, Power CTRL P35. 15. Use a 12-14” #2 Phillips™ screwdriver to loosen the 2 thumbscrews on each side of the LVPS (behind the cardcage). 16.
Section 5: Parts and Module Replacement 18. Disconnect the lamp exhaust thermal harness (Figure 2-44, B). 19. Use a #2 Phillips™ to remove 3 screws securing the lamp exhaust duct (Figure 2-44, A&C). A Screw Securing Lamp Exhaust Duct B Lamp Exhaust Harness C Screw Securing Lamp Exhaust Duct FIGURE 2-44 REMOVE LAMP EXHAUST 20. Use a long angled #2 Phillips™ screwdriver to remove the 2 screws securing the LVPS to the housing (Figure 2-45, A). 21.
Section 5: Parts and Module Replacement 23. Use a #2 Phillips™ screwdriver to remove the 2 screws securing the liquid cooling air filter. 24. Loosen the thumbscrew on the liquid cooling air filter. Tilt the entire unit forward and pull out slightly. For details, refer to 2.5.13 Liquid Cooling Air Filter, on page 2-17. 25. As you pull the LVPS unit out of the LVPS compartment, ensure the harnesses do not get caught. Feed the harnesses through the other side before pulling the module out. 26.
Section 5: Parts and Module Replacement 2.7.10 LVPS RAIL ADJUSTMENT The following procedure must be performed when the LVPS is replaced or when voltage rail alerts are generated and displayed on the CDP or web ui. RAIL ADJUSTMENT VIA CDP (PREFERRED METHOD) (30 minutes) 1. Ensure the projector is in FULL POWER mode, not in STANDBY mode. Ensure the lamp is powered down and cool before continuing. DANGER EXPLOSION HAZARD: Wear authorized protective clothing whenever the lamp door is opened. 2.
Section 5: Parts and Module Replacement RAIL ADJUSTMENT VIA MULTIMETER (ALTERNATIVE METHOD) (1 hour) 1. Ensure the projector is powered down and AC is disconnected. 2. Remove the top lid. Refer to 2.5.5 Top Lid, on page 2-10. 3. Use a #2 Phillips™ screwdriver to loosen the 3 thumbscrews on the safety shield (Figure 2-47). 4. Remove the 6 screws securing the high security cover, unlock the high security access lock, lift the lid and slide out. 5. Remove the intake duct. Refer to 2.5.
Section 5: Parts and Module Replacement 2.7.11 FANS LIGHT ENGINE FANS - FAN 8 DANGER Use caution when working in and around fan assemblies. Fingers can get caught in fan blades. (20 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove the 6 screws securing the high security cover, unlock the high security access lock, lift the lid and slide out. 3. Remove intake duct. Refer to 2.5.12 Intake Duct, on page 2-15. 4.
Section 5: Parts and Module Replacement INTAKE - FANS 7, 8, 10 AND 11 DANGER Use caution when working in and around fan assemblies. Fingers can get caught in fan blades. The 4 intake fans, attached to the cardcage compartment of the CP2000-M/MR, are used to draw filtered air into the cardcage compartment and the light engine. (20 minutes for 1 fan - 3 minutes for each additional fan) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove air filter cover. Refer to 2.5.
Section 5: Parts and Module Replacement 2.8 FRONT ENGINE COMPARTMENT 2.8.1 PRIMARY LENS MOUNT (1 hour & 30 minutes; includes 10 minutes for boresight alignment) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove the exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 3. Remove the front skin. Refer to 2.5.10 Front Face Skin, on page 2-14. 4. Remove the 15 screws securing the lens boot. 5.
Section 5: Parts and Module Replacement 2.8.2 LIQUID COOLING ASSEMBLY The liquid cooling assembly consists of a pump, coolant reservoir, radiator and heat sinks. All are connected together with hoses and mounted within the front portion of the projector. (30 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove side access panel. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 3. Use a #2 Phillips™ to remove the 2 screws securing the reservoir (Figure 2-53).
Section 5: Parts and Module Replacement 2.8.3 INTEGRATOR ASSEMBLY WARNING Wear gloves when handling the integrator assembly. The integrator assembly is mounted on the light tube of the IOS. It runs through a firewall cutout, which separates the lamp housing from the light engine. (40 minute; includes 10 minutes for MCGD calibration & 10 minutes for alignment) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 3.
Section 5: Parts and Module Replacement 7. Remove the 2 (3mm hex) rotational integrator adjustment screws (Figure 257). 8. Slide the integrator rod back and tilt to remove from the casing. 9. Reverse the above steps to install. Ensure the integrator rod lines up with the slots in the casing (Figure 2-58). 10. Power up the projector and adjust the integrator/fold mirror for proper aperture alignment. For details, refer to the CP2000-M/MR User Manual (020100123-xx).
Section 5: Parts and Module Replacement 2.8.4 CONTRAST APERTURE The contrast aperture is located after fold mirror 1 in the light path. (15 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 210. 2. Disconnect the harness from the light sensor module (Figure 2-60). 3. Use a #2 Phillips™ to remove the 3 screws securing the contrast aperture to the IOS (Figure 2-59). 4. Slide the aperture out along the slotted tracks inside the IOS. 5. Reverse the above steps to install the contrast aperture.
Section 5: Parts and Module Replacement 2.8.6 COLD MIRROR CAUTION Wear gloves when handling the cold mirror. (50 minutes; includes 30 minute calibration) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Use a 2mm Allen™ key to loosen the bottom 2 hex screws (2mm) and remove the top 2 hex screws and clips (Figure 2-61). FIGURE 2-61 LOOSEN COLD MIRROR HEX SCREWS 3. Grab the top corners of the mirror, pull up and out. 4. Reverse the above steps to install the cold mirror.
Section 5: Parts and Module Replacement 2.8.7 FOLD MIRROR 1 CAUTION Wear gloves when handling the fold mirror. Fold mirror 1 is accessed from the front left-corner of the projector. The alignment screws are positioned along the top of the light tube, which allows them to be easily adjusted. (40 minutes; includes 10 minute calibration) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove exhaust panel skin. Refer to 2.5.9 Exhaust Panel Skin, on page 2-13. 3. Remove contrast aperture.
Section 5: Parts and Module Replacement 2.8.8 YELLOW NOTCH FILTER (YNF) The YNF is located on the IOS behind the contrast aperture. (50 minutes; includes 30 minute calibration) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Use a 2mm Allen key to remove the 3 hex screws securing the YNF to the IOS (Figure 2-65). If necessary, loosen the center nut. FIGURE 2-65 REMOVE YNF 3. Carefully pull the filter out of the IOS. 4. Reverse the above steps to install. 5.
Section 5: Parts and Module Replacement 2.8.9 SHUTTER ASSEMBLY The shutter is attached to the light engine prism. For additional details, refer to Appendix B: Shutter Override. (30 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove the 6 screws securing the high security cover, unlock the high security access lock, lift the lid and slide out. 3. Use a #2 Phillips™ to remove the 8 screws around the light engine cover and a flat head screwdriver to remove the 2 captive screws.
Section 5: Parts and Module Replacement 2.8.10 LIGHT ENGINE CAUTION Wear gloves and an electro-static bracelet when working with the light engine. (2 hours; includes 1 hour calibration) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove the 6 screws securing the high security cover, unlock the high security access lock, lift the lid and slide out. 3. Disconnect the light engine power and communications harnesses from the FFIB. NOTE: Save the harnesses and install on the replacement engine.
Section 5: Parts and Module Replacement • verifying brightness uniformity. 2.8.11 LVDS CONNECTOR CABLE INSERTION IMPORTANT! If the red and green cables become damaged the light engine must be removed and the new cables attached to the engine before replacing. Any time LVDS cable swapping is performed as a troubleshooting step, the swap must occur at the FFIB board, not at the satellite boards.
Section 5: Parts and Module Replacement 2.8.12 COOLING HEAT SINKS AND HOSES Liquid coolant is routed through the system using Tygon tubing and 3 heat sinks. There is a dedicated heat sink for each of the 3 DMDs. The coolant runs through the heat sinks where heat is drawn from the DMDs to maintain the optimum operating temperature. In order to swap the hoses and heat sinks out the light engine must first be removed. (75 minutes) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2.
Section 5: Parts and Module Replacement 2.8.13 ILLUMINATION OPTIC SYSTEM (IOS) The IOS is a magnesium frame designed to house the light engine. The light tube and most optical components are fastened to the IOS. All components except the second cold mirror can be removed on their own; therefore, the need to replace the IOS is low. A full optical performance evaluation/ calibration must be performed when the IOS is replaced. (2 hours; includes 1 hour calibration) 1. Remove top lid. Refer to 2.5.
Section 5: Parts and Module Replacement 2.8.14 FOLD MIRROR 2 The second fold mirror is located underneath the IOS. (1 hour/15 minutes; includes 10 minute calibration) 1. Remove top lid. Refer to 2.5.5 Top Lid, on page 2-10. 2. Remove IOS. Refer to 2.8.13 Illumination Optic System (IOS), on page 2-57. 3. Remove 1 of the 2.5mm screws from each of the 3 tabs on fold mirror 2. 4. Loosen the remaining 2.5mm screws from each of the 3 tabs. 5. Hold the mirror in place and swing the tabs out to the side. 6.
3 Troubleshooting This section provides troubleshooting procedures that can help direct you to the most likely cause of a specific performance problem. • 3.1 Overview • 3.2 Troubleshooting Trees CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.1 OVERVIEW The CP2000-M/MR offers a comprehensive system of diagnostics, tracking a wide range of conditions and alerting the operator to a potential problem by displaying specific status information on the Control Display Panel (CDP), through the web ui, or via available internal or external LEDs.
Section 4: Troubleshooting 3.2 TROUBLESHOOTING TREES Refer to this section if the existing problem can not be eliminated through proper projector adjustment. For more information, refer to the CP2000-M/MR User Manual (020-100123-xx). Note the symptoms present and work through the appropriate troubleshooting steps to determine the probable source of the problem. 3.2.1 CDP NO ACTIVITY/NO RESPONSE CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.2 PROJECTOR DOES NOT ATTEMPT TO GO INTO FULL POWER MODE FROM STANDBY 3-4 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.3 LAMP WILL NOT IGNITE CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.4 LAMP IGNITES BUT DOES NOT STAY ON 3-6 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.5 LampLOC™ Not Working CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.6 LiteLOC™ Not Working 3-8 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.7 DMD OVER-TEMPERATURE WARNING CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.8 ETHERNET COMMUNICATION ERROR 3-10 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.9 DLP COMMUNICATIONS ERROR CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.10 BALLAST COMMUNICATION FAILURE 3-12 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 4: Troubleshooting 3.2.11 ILS HAS LOST FOCUS, OFFSET AND/OR ZOOM CP2000-M/MR Service Booklet 020-100220-02 Rev.
4 CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 7: Serial Communications Table 4.1 Function Codes Address (ADR) DESCRIPTION Set/Query Device Address on ASCII Protocol network. Required only for RS - 232 connections that are daisy chained to allow directed messages. SUBCODE DESCRIPTION OF USE None Valid Address range is 0 to 999. Reserved broadcast address is 65535.
Section 7: Serial Communications Table 4.1 Function Codes BACKUP (BAK) DESCRIPTION This control backs up various parts of the system. Files are zipped, date/time stamped and placed in the /var/www/ backup directory. SUBCODE DESCRIPTION OF USE CFIL Retrieve the name of the last sucessful configuration backup. Read only sub code. CHAN Meaningless value. Simply used to trigger. Use 1. CONF Meaningless value. Simply used to trigger. Use 1. HFIL Retrieve the name of the last sucessful channel file.
Section 7: Serial Communications Table 4.1 Function Codes Baud Rate (BDR) DESCRIPTION Set the baud rate for a serial communications port. SUBCODE DESCRIPTION OF USE PRTA Set the baud rate on port A. Rates can be 1200, 2400,9600.19200,38400,57600 or 115200 EXAMPLES: (BDR+PRTA “115200”) Set baud rate on port A to 115200 bits per second (BDR+PRTA?) Get baud rate (BRD+PRTA! “115200”) Control Display Panel settings (CDP) DESCRIPTION Enable error messages. SUBCODE DESCRIPTION OF USE BACK 0 - 100.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (CHI+C108 “/etc/data/icons/ch108.ico”) use ch 108.ico for channel 108 (CHI+C108 ?) get icon file name and path for channel 108 Color Space (CSP) DESCRIPTION Color space control, color space file will be set when PCF in Use (PIU) is off. This control describes the source colorimetry information. Can use index or text string to set control. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164.
Section 7: Serial Communications Table 4.1 Function Codes Data Logging (DLG) DESCRIPTION Set data logging level. SUBCODE DESCRIPTION OF USE None There are 3 levels for data logging. EXAMPLES: Levels are: 0 = Minimum logging of activities. Logging system errors and power on/ off, lamp on/off, user login/logout only 1 = standard logging (errors plus select operations - shutter on/off, changing channels) 2 = Maximum logging.
Section 7: Serial Communications Table 4.1 Function Codes Focus Lens Position Adjustment (FCS) DESCRIPTION Adjust focus lens to specific position. SUBCODE DESCRIPTION OF USE None Moving focus motor to a specified position. Default data range 1040 to 1040, by using pre-calibration feature it might be changed to be an actual value.
Section 7: Serial Communications Table 4.1 Function Codes Lamp History (HIS) DESCRIPTION Retrieve lamp history entries, including the current lamp. There is an individual entry for each lamp in the history.
Section 7: Serial Communications Table 4.1 Function Codes Lamp Intensity Calibration (LCA) DESCRIPTION This control is used to calibrate (correlate) the intensity feedback mechanism to footlamberts. Note the minimum/ maximum power are used to pick two points on the curve. These points will not stay consistent over the life of the lamp, but the conversion algorithm will extrapolate the conversion beyond the range of the two end points. Note: changing the lamp or lamp alignment will require re-calibration.
Section 7: Serial Communications Table 4.1 Function Codes SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. None Select CUT for the current channel. EXAMPLES: (LCT+C108 “9x9x9”) Use PCF file “9x9x9” on channel 108 (LCT+C108?) get LUT-CULT file name on channel 108 (LCT?L) list all entries of LUT-CLUT control Lens Type (LEN) DESCRIPTION Define model and serial number for primary installed lens and auxiliary lens.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (LID?L) list supported lamp IDs (LID?) get the lamp id for installed lamp (LID 4) or (LID “CDX-30”) set the lamp ID for installed lamp LampLOC™ Module (LLM) DESCRIPTION Allows adjustment of lamp position to optimize intensity and uniformity of the optical system. This is referred to as the LampLOC™ feature and can be done automatically or manually. SUBCODE DESCRIPTION OF USE AUTO Set to 1 to do LampLOC™ automatically.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (LMV 1000 1500 500 -500) Move lens to horizontal/1000, vertical/15000, zoom/500 and focus -500. Local Settings (LOC) DESCRIPTION Set the localization options such as Language and display options for temperature units. SUBCODE DESCRIPTION OF USE LANG Set the primary language. 0 - English. TEMP Set the temperature units. 0 - Celsius. (Choices are Deferred past V1.0) TIME Set Time format. 0 - 24 hour, 1 - 12 hour.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (LPH?) get usage in hours (LPH+FLSK?) get lamp strikes Lamp Intensity (LPI) DESCRIPTION Set lamp intensity set point. The value is used when lamp mode is set to LiteLOC™. The projector will adjust the Lamp Power to maintain this intensity. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. GLOB Set lamp intensity for all channels when PPB is OFF.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (LPM+GLOB 1) set lamp mode as LiteLOC™ for global (LPM+C108 1) set lamp mode as LiteLOC™ for channel 101 (LPM?) get the current lamp mode Lamp Power (LPP) DESCRIPTION Set lamp power to be used when in Constant Power Mode. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. GLOB Set lamp power for all channels when PPB is OFF.
Section 7: Serial Communications Table 4.1 Function Codes SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. None Select channel name for the current channel. EXAMPLES: (NAM+C108 “Scope 2.39”) set channel name for channel 108 (NAM+C108?) get channel name for channel 108 Network Setup (NET) DESCRIPTION Set or request the network setup for this device. ETH0 and ETH1 are non transferable settings.**Kevin asked to not mention ETH1.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (NET+ETH0 "192.168.1.35") - Set new IP address on the first ethernet controller (NET+ETH1 "192.168.1.36") - Set new IP address on the second ethernet controller (NET+GATE "192.168.0.1") - Set the gateway (NET+SUB0 "255.255.255.0") - Set the subnet mask on the first ethernet controller (NET+HOST "MyHostName") - Set the host name (NET+DOMA "MyDomainName") - Set the domain name (NET+ETH0 ?) - Retrieve IP address from first controller.
Section 7: Serial Communications Table 4.1 Function Codes HRGR READ ONLY! Get the motor right-side travel range of horizontal axis. VBLD READ ONLY! Get the motor backlash on down-side of vertical axis. VBLU READ ONLY! Get the motor backlash on up-side of vertical axis. VRGD READ ONLY! Get the motor down-side travel range of vertical axis. VRGU READ ONLY! Get the motor up-side travel range of vertical axis. ZBLL READ ONLY! Get the motor backlash on left-side of zoom lens.
Section 7: Serial Communications Table 4.1 Function Codes Projector Configuration File (PCF) DESCRIPTION Set Projector Configuration File (PCF) file for the specified channel. This file is used to configure many aspects of the cinema electronics. It will only be used if PCF in use (PIU) control is set. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. None Select PCF file for the current channel. EXAMPLES: (PCF+C108 “SCOPE 2.39”) Use PCF file “Scope 2.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (PPB 0) Don't use Power Per Button for current channel, use global settings instead (PPB+C108 1) Use Power Per Button for channel 108 (PPB+C108?) Get Power Per Button state for channel 108 (PPB?) Get Power Per Button state for current channel Processing Mode (PRM) DESCRIPTION Select whether to use cinema processing mode. Cinema processing mode. Cinema processing uses extended image pixel depth and color processing algorithms.
Section 7: Serial Communications Table 4.1 Function Codes Table 4.2 Projector Power Modes NOTES: 1) The green status LED flashes while the yellow LED is on steady while in “Boot Delay”. 2) Both green and yellow status LEDs flash during “Cool Down. Remote Access Level (RAL) DESCRIPTION Set the remote serial protocol access level for a serial communications port. Note: Valid sections are 0 - No Access, 1 - Login Required, 2 - Free Access.
Section 7: Serial Communications Table 4.1 Function Codes SUBCODE DESCRIPTION OF USE None Select douser position 0 - douser removed from optical path 1 douser blocking optical path. EXAMPLES: (SHU 1) close shutter (SHU 0) open shutter (SHU?) get current status of shutter Select Input (SIN) DESCRIPTION Select Input Port. Selecting input port will reset the list and default data of DTF control. Use index number or text description to select input port.
Section 7: Serial Communications Table 4.1 Function Codes SUBCODE DESCRIPTION OF USE None Select Orientation. 0 - Normal Front, 1 - Inverted Rear, 2 - Normal Rear, 3- Inverted Front EXAMPLES: (SOR?L) list orientation options (SOR?) get the orientation status (SOR0) set orientation to front Select Source Format (SRF) DESCRIPTION Select the Source format file. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (SST+ALRM?) returns (SST+ALRM!000 002 “101” “Prism temperature”) Where parameters are P1=index number, P2=error level, P3=value, P4=description. Error level is 0=no errors or warnings, 1=warning, 2=error, 3=error and warning Target Color Gamut (TCG) DESCRIPTION Set the Target Color Gamut file. This file describes desired output colorimetry from the projector. For this control to function the Measured Color Gamut Data must be accurate.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (TDI?L) list all entries on Display Reference GPI control (TDI+C101 1) set Display Reference GPI to 1 on channel 101 (TDI+C101?) get Display Reference GPI on channel 101 3D Dark Time (TDK) DESCRIPTION Setup Dark Time for 3D control. This controls how much time between displayed images the output remains dark to allow for the glasses on other gating mechanism to flip between the eyes.
Section 7: Serial Communications Table 4.1 Function Codes None Select reference delay for the current channel. EXAMPLES: (TDT+C101 1) set Output Reference Delay Time to 1 on channel 101 (TDT+C101?) get Output Reference Delay Time on channel 101 Input Frame Dominance (TFD) DESCRIPTION Setup Input Frame Dominance for 3D control. This selects which signal is considered first in the source signal, the left or the right. SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number.
Section 7: Serial Communications Table 4.1 Function Codes SUBCODE DESCRIPTION OF USE Cxxx Replace xxx with the channel number. Valid Range is 101 - 164. None Select input reference for the current channel. EXAMPLES: (TIR?L) list all entries on Input Reference control (TIR+C101 1) set Input Reference to 1 on channel 101 (TIR+C101?) get Input Reference on channel 101 Time/Date (TMD) DESCRIPTION Set the time zone. SUBCODE DESCRIPTION OF USE DATE Set the date in the form yyyy/mm/dd.
Section 7: Serial Communications Table 4.1 Function Codes EXAMPLES: (TOP?L) list all on Output Reference Polarity control (TOP+C101 1) set Output Reference Polarity to 1 on channel 101 (TOP+C101? get Output Reference Polarity on channel 101 User ID login (UID) DESCRIPTION Log the username in with a password or query the current logged in level. SUBCODE DESCRIPTION OF USE None Log in user (UID “username” password”). None None EXAMPLES: Request the log in level (UID?).
5 Specifications This section provides detailed CP2000-M/MR specifications, including: • • • • • • • • • 5.1 Display 5.2 Control Signal Compatibility 5.3 Control Display Panel (CDP) 5.4 Power Requirements 5.5 Lamp 5.6 Physical Specifications 5.7 Regulatory 5.8 Environment 5.9 Standard and Optional Components *Due to continuing research, specifications are subject to change without notice. CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 8: Specifications 5.1 DISPLAY 5.1.1 Panel Resolution and Refresh Rate Pixel format (H pixels x V pixels) 2048 x 1080 Refresh Rate • DLP Cinema® Processing 23.97 - 48Hz • Non-cinema Processing 23.97 - 85Hz • 3D (24 fps per eye input, DLP Cinema® Processing) 48Hz • Full Image (2048 x 1080) 96Hz (frame doubled) • Full Image (2048 x 1080) 144Hz (frame tripled) 5.1.
Section 8: Specifications 5.1.8 Axial Focus Axial focus, any color to any color (measured by focal plane method with digital mircometer on lens mount) 30 µm max. 5.1.9 Lens Offset Range (usable) Horizontal Offset Range ±37% or 380 pixels minimum (without vignetting, from center position) Vertical Offset Range ±100% or 540 pixels minimum (without vignetting, from center position) 5.1.10 D-Cinema Ports • Number of inputs • Standard supported • Connector type 2 SMPTE 292M bit-serial BNC Table 5.
Section 8: Specifications 5.1.11 Graphic Ports • Number of inputs • Standard supported 2 DVI-D Progressive Scan, RGB, HDCP-encrypted signals Table 5.
Section 8: Specifications 5.2.4 RS232-B Port (PCM) Interface TIA-232 Connector 9-pin subminiature D, female Bit rate 9600 bps (default), not auto-detected 5.2.5 GPIO Port Number of I/O Lines 16 - 8 inputs, 8 outputs* Connector 37-pin subminiature D, male Type of Connection Opto-isolated Input Current 5mA nom., 50mA max. Input Forward Voltage Drop 1.1V nom., (@5mA) Output Current 50mA max. *1 output is dedicated to indicating the status of the TI light engine electronics. 5.2.
Section 8: Specifications 5.4 POWER REQUIREMENTS 5.4.1 Standard Mode (uses line cord provided) Voltage Range: 200 - 240 VAC Line Frequency: 50 Hz - 60 Hz nominal Inrush Current: < 85 A max. Current Consumption: 16 A max. (at 200 VAC) Power Consumption: 3200 W max. Current Rating of AC Input: IEC-320-C19/20A (required by regulatory) Line Cord Plug Type NEMA 6-20P 5.4.
Section 8: Specifications 5.6 PHYSICAL SPECIFICATIONS Size (without lens and with feet at minimum length) 26.18 inches (width) x 27.08 inches (length) x 15.55 inches (height) 664.9mm (width) x 687.8mm (length) x 394.9mm (height) Weight (as installed) 95 lb. max./43 kg max. Weight (shipped with packaging) 145 lb. max./65 kg max.
Section 8: Specifications 5.8 ENVIRONMENT Operating Environment Temperature Humidity (non-condensing) Altitude Maximum ambient temperature Non-Operating Environment Temperature Humidity (non-condensing) 10°C to 35°C (50°F to 95°F) 20% to 80% 0 - 3000 meters 35°C -25°C to 65°C (-13°F to 149°F) 0% to 95% NOTE: When transporting the projector from a cold environment it is essential the projector acclimatizes to the operating environment for a minimum of 3 hours before powering up the unit.
6 Interconnections The CP2000-M/MR Interconnect Diagram illustrates the path of electrical connections between modules. Manufacturer’s part numbers are included. NOTE: Part numbers are subject to change. CP2000-M/MR Service Booklet 020-100220-02 Rev.
Section 6: Interconnections 6.1 6-2 INTERCONNECT DRAWING CP2000-M/MR Service Booklet 020-100220-01 Rev.
Appendix A: CP2000-M/MR Service Booklet 020-100220-02 Rev.
Appendix A: Block Diagram A.1 BLOCK DIAGRAM A-2 CP2000-M/MR Service Booklet 020-100220-01 Rev.
Appendix B: Shutter Override CP2000-M/MR Service Booklet 020-100220-02 Rev.
Appendix B: Shutter Override B.1 SHUTTER MANUAL OVERRIDE The following procedure must only be executed in an emergency situation where time is an issue. This procedure outlines how to manually override the shutter when it remains partially open or closed. When time permits this procedure should be followed up with actual replacement of the shutter assembly. For details, refer to 2.8.9 Shutter Assembly, on page 2-53. 1. Remove the lens from the lens mount. 2.
