6159939020 SD25 Series Electric Screwdrivers User’s Manual CP Ref.
4-Hour Technical Support Toll Free in the U.S. and Canada: 1-877-224-7377 All other countries: (001) 248-348-6280 between 8 a.m. and 5 p.m. Eastern Standard Time (EST) NOTE: Chicago Pneumatic Tool Company (CP) in 2005 acquired and changed the name of GSE tech-motive tool to CP Techmotive. Product Information may be found on www.cp.com. NOTE: The part number for the Visual Supervisor (VS) software program is 46400003330 (CP part number 6150040915) NOTE: A variety of related technical manuals in .
LIMITED WARRANTY CP Techmotive warrants its PRODUCTS to be free from defects in materials and workmanship for the lesser of (1) one year from the date of shipment from the manufacturing facility in Michigan, U.S.A.
CUSTOMER SATISFACTION Please Read This! As a valued customer, your opinion and satisfaction are important to CP Techmotive. Please let us know what you think of our product(s). Write the part number and serial number of the product(s) you have purchased before you begin our brief online survey. The numbers are located on a sticker affixed to the handle of the nutrunner or screwdriver, and exterior or interior of the controller.
User’s Manual Preface Our CP techmotive SD25 Series Screwdriver is easy to operate and comes with a manual that includes instructions to help you use it safely, make minor adjustments, and perform routine maintenance. Who Should Use This Manual This manual is written for the engineers and technicians, who will set up, use and maintain CP techmotive SD25 Series screwdrivers.
159939020 SD25 Series Screwdrivers Abbreviations The most common abbreviations used throughout this manual are: DCM device control module EEPROM electrically erasable programmable read only memory ESD electro-static discharge ITI intelligent tool interface LED light-emitting diode STM standard test method TCM tool control module VS Visual Supervisor is the setup, fastening, data collection and diagnostics software program designed by CP techmotive References CS2000 Mini Controller Hardware
Contents Contents Preface ............................................................................................................................................i Who Should Use This Manual............................................................................................... i How to Use This Manual ........................................................................................................ i Conventions .............................................................................
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User’s Manual SD25 Series Screwdrivers Thank you for purchasing the CP techmotive SD25 Series Screwdriver, available in in-line and pistol grip versions. The SD25 Series In-line Screwdriver is a compact, lightweight tool of aluminum construction, weighing one pound and measuring 9.4-in length. It provides a push-to-start output spindle and/or trigger-start for operator preference, a forward/reverse direction button, high intensity headlights, and torque good, high and low indicator lights.
6159939020 SD25 Series Screwdrivers Electro-static Discharge (ESD) The SD25 Series Screwdriver is well suited for use in electro-static discharge (ESD) safe work areas. The screwdriver has been tested and meets the requirements of ESD Standard (S) 20.20, and also section 5.1.3 of ESD Standard Test Methods (STM) 13.1.
User’s Manual Think Safety First! Working with fastening tools can be dangerous if safe and proper procedures are not followed. As with all machinery, certain hazards can be involved with the operation of the product. Using these tools with caution will considerably lessen the possibility of personal injury. If, however, safety precautions are overlooked or ignored personal injury to the operator can result. Always use common sense and exercise caution when using these tools.
6159939020 Page 4 SD25 Series Screwdrivers • SECURE THE TOOL. Tools that develop torque can produce hazardous torque reactions. Always be sure that the tool is properly fixtured to absorb reaction as a fastener is tightened. Never operate a tool capable of high torque without proper fixturing. • SECURE WORK. Avoid situations where the part being fastened breaks loose and can cause damage.
User’s Manual Electrical Safety Only qualified and properly trained personnel should perform electrical/electronic troubleshooting and repair. Consider the following electrical system safety guidelines: • Before you troubleshoot or service a fastening system station, be sure you have an up-todate and appropriate set of electrical drawings for that station. • Remove metal items, such as rings, metal necklaces, wristwatches and jewelry, as these can create electrical hazards.
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User’s Manual Getting Started All SD25 Series handheld screwdrivers have the following features to provide torque information right at your fingertips: • Programmable multi-purpose pushbutton for Cycle Complete, multi-parameter set selection, Data Send, etc.
6159939020 SD25 Series Screwdrivers Viewing Screwdriver Functions Before you operate your SD25 Series screwdriver, become familiar its functionality: • The factory sets the functions of the screwdriver and the position of the buttons/lever in relationship to the head. Each function can be re-assigned to a different button or switch using VS.
User’s Manual Installing the Screwdriver Use the following procedure to install SD25 Series screwdrivers to the CS2000 Mini Controller. Installing the Screwdriver 1. Identify the slot on the screwdriver connector into which the screwdriver cable plugs. 2. Align the red dot on the grip of the screwdriver cable connector to the slot on the screwdriver connector. Grip Screwdriver-tocontroller cable Slot into screwdriver connector Red dot 3.
6159939020 SD25 Series Screwdrivers 6. Become familiar with how the screwdriver operates and feels. Press the throttle/trigger lever and cycle the screwdriver in the air (not on a fastener). Press the forward/reverse button, then press the throttle/trigger lever and watch the output drive change direction. OR Press the throttle/trigger lever to enable the cycle, position the screwdriver on a fastener and push down to start the cycle.
User’s Manual In the following table, all of the left column fields are defined in the order they appear on your screen, followed by all the second column fields. 1st Column Field Definition Model Number CP techmotive part number for the screwdriver. Build Date The date the screwdriver was manufactured. Serial Number Alphanumeric serial number of the screwdriver. Minimum Torque Minimum usable torque value (in Nm) for the screwdriver.
6159939020 SD25 Series Screwdrivers 2nd Column Field Definition (continued from previous page) Has auxiliary pushbutton When checked, indicates that a screwdriver with multi-purpose (auxiliary) pushbutton is attached. Locked Rotor Count The total number of locked rotor faults the screwdriver has had. Overtemperature Count The total number of motor overheating faults the screwdriver has had. Such faults occur when the winding temperature is higher than 125 degrees Celsius.
User’s Manual Reversing the Screwdriver When the screwdriver is put into reverse, by sliding the forward/reverse switch into the reverse setting or remotely activating the FWD/REV input, the screwdriver turns in the opposite direction to the normal fastening direction. Reverse is indicated by the yellow, green and red LEDs chasing in a counterclockwise direction while the headlights remain lit.
6159939020 SD25 Series Screwdrivers Use the following procedure to attach a Pistol Grip handle (part number 49-SD-10111) to an In-line screwdriver. Refer to Viewing Screwdriver Functions on page 7 to view an illustration of the In-line screwdriver that may help you with this procedure. Attaching a Pistol Grip Handle 1. Remove the screwdriver-to-controller cable, if necessary. 2. Using a 5/32-in punch, hammer out the pin that attaches the throttle/trigger lever to the In-line screwdriver. 3.
User’s Manual Mapping Screwdriver Functions This section describes how VS is used to map screwdriver functions to the buttons and switches on the screwdriver. You can also use VS to change the default mapping. To do this, refer to the Visual Supervisor User s Guide (part number 39-30-34823). Disabling the Push-to-Start Function Typically, to start a fastening cycle when the push-to-start function on a handheld screwdriver is disabled: • Press the throttle/trigger lever to start the fastening cycle.
6159939020 SD25 Series Screwdrivers The screwdriver inputs are software selectable using VS. To disable the push-to-start function, assign the Cycle On input, Cycle Enable input and the Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function disabled are shown below.
User’s Manual The screwdriver inputs are software selectable using VS. To enable the push-to-start function, assign the Cycle On input to Input 8, and assign the Cycle Enable input and Clear Outputs input to the Trigger. The typical inputs for a screwdriver with push-to-start function enabled are shown below.
6159939020 SD25 Series Screwdrivers Mapping Outputs for a Single-Spindle Typically, the LEDs and headlights on the screwdriver work in the following way: • Headlights turn on while the screwdriver is running in forward or reverse. NOTE: ? Yellow, green and red LEDs chase each other in a counterclockwise direction while the screwdriver is in reverse. • Green LEDs turn on to indicate a successful cycle completion achieving target torque/angle within acceptable range.
User’s Manual The typical outputs for screwdriver LEDs are shown below.
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User’s Manual Troubleshooting Your Screwdriver The CS2000 Mini Controller used with the screwdriver has many configurable features and programmable parameters that control the operation of the fastening system equipment. CP techmotive supply the VS software program that provides you with a way to change parameters that affect operation of the controller and attached screwdriver. If you apply these features or program the parameters improperly, erroneous data and manufacturing problems can result.
6159939020 SD25 Series Screwdrivers Maintaining Your Screwdriver Generally, there is no preventive maintenance required for CP techmotive screwdrivers. CP techmotive only recommends trained technicians to perform in-depth maintenance, such as motor, transducer, or gearing replacement. NOTE: ? Page 22 For the latest assembly drawing revisions, contact our Technical Service Department at 1-248-596-0600.
User’s Manual Reading the Screwdriver Part Numbers All SD25 Series Screwdrivers have an 8-digit prefix that helps you quickly identify the type of screwdriver you are using, and a longer suffix that provides more details about the screwdriver.
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User’s Manual Specifications and Parts This section lists the specifications of your SD25 Series screwdrivers under typical operating conditions and available screwdriver-to-controller cables. Specifications This section lists general specifications, torque and RPM ranges, and length and weight ranges for SD25 Series screwdrivers.
6159939020 SD25 Series Screwdrivers Screwdriver Accessories This section lists part numbers for the screwdriver-to-controller cables, suspension bail, reaction mounting plates, and foam grip available for the SD25 Series screwdrivers. Screwdriver-to-Controller Cables Part Number Straight Part Number Right Angle Length 299230-81050 299230-81050R 5 ft / 1.5 m 299230-81100 299230-81100R 10 ft / 3.0 m 299230-81150 299230-81150R 15 ft / 4.6 m 299230-81200 299230-81200R 20 ft / 6.
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