® by Coulomb Technologies CT2100 Family ChargePoint® Networked Charging Stations CT2101 Bollard Mount CT2102 Pole Mount CT2103 Wall Mount Installation Guide Coulomb Technologies Inc. 1692 Dell Ave. Campbell, CA 95008-6901 USA US toll free: +1-877-370-3802 www.coulombtech.com www.mychargepoint.net Part Number: 75-001020 Revision: 1.
IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions that must be followed during installation of a ChargePoint® Networked Charging Station. Grounding instructions The ChargePoint® Charging Station must be connected to a grounded, metal, permanent wiring system; or an equipment-grounding conductor is to be run with circuit conductors and connected to the equipment grounding terminal or lead on the Electric Vehicle Supply Equipment (EVSE).
Contents 1 Introduction Before installing stations........................................................................................................................................... 1-1 Specifications............................................................................................................................................................. 1-2 Wiring information ..........................................................................................................................
1 Introduction This document provides step-by-step instructions on how to install any ChargePoint® Charging Station in the CT2100 family.
ChargePoint® Charging Stations Specifications Charging connection - Level 1: NEMA 5-20R receptacle Charging connection - Level 2: SAEJ1772TM EV connector on 18’ (5m) cable AC maximum charging power output - Level 1: 1.9kW 120V @ 16A AC maximum charging power output - Level 2: 7.
Introduction Wiring information 1-3
2 Installing a Bollard Mount Before you start You will need: • CT2101 ChargePoint® Charging Station body assembly Installer-supplied components: • 3 J-Bolts with matching nuts and washers: up to ½” (12.7 mm) thread diameter, length must comply with local codes • 1 ½” (38 mm) conduit • #2 Phillips screwdriver • #2 Slotted screwdriver Overview of steps Installing the CT2101 ChargePoint® Charging Station’s body assembly involves a few simple steps: 1. Check box for correct contents (see page 2-2) 2.
ChargePoint® Charging Stations Step 1 - Check box for correct contents Bollard Mount Assembly ® The CT2101 ChargePoint® Charging Station’s body assembly ships in a box containing: by Coulomb Technologies CT2100 Family ChargePoint® Networked Charging Stations CT2101 Bollard Mount CT2102 Pole Mount • Main body assembly (including body, front panel, mounting pole, and base plate) CT2103 Wall Mount Installation Guide • Base plate template Coulomb Technologies Inc. 1692 Dell Ave.
Installing a Bollard Mount Step 2 - Remove front panel To remove the front panel: • Use the supplied allen wrench to loosen the 2 screws that fasten the panel to the body. • Remove the ground wire connector from its tab. Slide the front panel upward to remove.
ChargePoint® Charging Stations Step 3 - Remove mounting pole and base plate from body To remove the body: • Use the supplied allen wrench to loosen the 4 set screws (2 on each bracket). • Lift the body upward. 2-4 Loosen the four set screws to remove the pole.
Installing a Bollard Mount Step 4 - Install J-Bolts and conduit Install J-Bolts and conduit into concrete as illustrated. Use the supplied base plate template to ensure correct alignment. Conduit must extend 12-24” (30-61 cm) above the concrete (check local codes) IMPORTANT: • The concrete block must measure at least 18” (46 cm) on all sides. Check local codes to ensure compliance. J-Bolts must extend at least 2 ½” (6.4 cm) above the concrete • The J-Bolts must extend at least 2 ½” (6.
ChargePoint® Charging Stations Step 5 - Mount base plate/pole assembly Pull all five wires up through the conduit and the mounting pole. Place the base plate/mounting pole assembly over the wiring conduit and attach the base plate to the J-Bolts using the installer-supplied nuts and washers as shown. Adjust the nuts as necessary to ensure the mounting pole is level. When level, tighten the nuts. IMPORTANT: Ensure the base plate/pole assembly is level by adjusting the nuts underneath the base plate.
Installing a Bollard Mount Step 6 - Install body Slide the body over the mounting pole and base plate. Ensure the body is level. Secure the body to the mounting pole by tightening the four set screws using the supplied allen wrench. IMPORTANT: Ensure the body is firmly aligned to the bottom surface and that no movement (rocking) can take place, even when significant pressure is applied.
ChargePoint® Charging Stations Step 7 - Connect wires to wiring terminals Pull the 240V L2 (blue) and L1 (red) and the 120V Line (black), Neutral (white), and Ground (green) wires into body assembly and connect to wiring terminals. Strip wires ¼” (6 mm), insert in terminal block, and tighten screws to 18 ½ inch-lbs (2.1 Nm). IMPORTANT: • Requires dedicated 20A breaker for 120V and 40A breaker for 208/240V. • Use copper conductors only. • Do NOT provide GFCI protection at panel.
Installing a Bollard Mount Step 8 - Replace front panel Slide the front panel into place. Use the supplied allen wrench to tighten the two set screws. Re-attach the ground wire by pushing it onto its tab. Tighten both set screws to secure the front panel Re-attach the ground wire to its tab You have now finished installing the body assembly for the CT2101 ChargePoint® Charging Station’s body assembly. You are ready to install the holster and cable assembly. See Chapter 5.
Installing a Pole Mount 3 Before you start You will need: • CT2102 ChargePoint® Charging Station body assembly • ¾” (20 mm) 0.030” (.76 mm) stainless steel banding • Banding tool(s) • #2 Phillips screwdriver • #2 Slotted screwdriver Overview of steps Installing the CT2102 ChargePoint® Charging Station’s body assembly involves a few simple steps: 1. Check box for correct contents (see page 3-2) 2. Drill hole in pole (see page 3-3) 3. Mount bracket to pole (see page 3-4) 4.
ChargePoint® Charging Stations Step 1 - Check box for correct contents Pole Mount Assembly The CT2102 ChargePoint® Charging Station’s body assembly ships in a box containing: • Main body • Pole bracket • Screws (4) and washers (4) • Pole conduit with gasket • Pole conduit nuts (2) • Installation Guide • 3/32” allen wrench ® by Coulomb Technologies CT2100 Family ChargePoint® Networked Charging Stations CT2101 Bollard Mount CT2102 Pole Mount CT2103 Wall Mount Installation Guide Coulomb Technologies Inc
Installing a Pole Mount Step 2 - Drill hole in pole Drill a 1 ½“ (38 mm) hole in the pole to accommodate the 1 ¼” (32 mm) OD coupling. The maximum height above the surface must be 30” (76 cm) to comply with the Americans with Disabilities Act (ADA).
ChargePoint® Charging Stations Step 3 - Mount bracket to pole Align the bracket to the pole, ensuring the coupler opening in the bracket is centered over the hole in the pole. Strap the bracket to the pole using three ¾” (20 mm) by 0.030” (.76 mm) stainless steel bands capable of supporting at least 300 pounds. Note: These instructions apply only when mounting to a round metal pole.
Installing a Pole Mount Step 4 - Prepare body assembly for mounting Attach the pole conduit coupler to the body assembly as shown.
ChargePoint® Charging Stations Step 5 - Mount body to bracket Insert the coupler into the hole and hold the body assembly to the pole bracket using the four supplied screws and washers.
Installing a Pole Mount Step 6 - Connect wires to wiring terminals Pull the 240V L2 (blue) and L1 (red) and the 120V Line (black), Neutral (white), and Ground (green) wires into body assembly and connect to wiring terminals. Strip wires ¼” (6 mm), insert in terminal block, and tighten screws to 18.5 inch-lbs (2.1 Nm). IMPORTANT: • Requires a dedicated 20A breaker for 120V and 40A breaker for 208/240V. • Use copper conductors only. • Do NOT provide GFCI protection at panel.
Installing a Wall Mount 4 Before you start You will need: • CT2103 ChargePoint® Charging Station body assembly • ¾” (20 mm) coupling • conduit • ¼” x 1 ½” (6 mm x 39 mm) lag screws (6), McMaster P/N 95526A125 • lag screw anchors (6), McMaster P/N 97039A029 • Torx Driver T15 - Tamper-Resistant • #2 Phillips screwdriver • #2 Slotted screwdriver • drill and drill bits: one to drill ¼” (6 mm) hole into aluminum and another to drill into masonry Overview of steps Installing the CT2103 ChargePoint® Charging St
ChargePoint® Charging Stations Step 1 - Check box for correct contents Wall Mount assembly The CT2103 ChargePoint® Charging Station’s body assembly ships in a box containing: • Main body • Wall mount bracket • Screws and washers (6) • Template for drilling wall holes • Installation Guide • 3/32” allen wrench ® by Coulomb Technologies CT2100 Family ChargePoint® Networked Charging Stations CT2101 Bollard Mount CT2102 Pole Mount CT2103 Wall Mount Installation Guide Coulomb Technologies Inc.
Installing a Wall Mount Step 2 - Attach bracket to wall Drill 6 holes in the wall, as illustrated. Use the supplied template to ensure correct alignment. stud Note: • If mounting to a hollow wall, mount the holes on the left to a stud using ¼” (6 mm) x 3 ½” (90 mm) lag bolts, and use wall anchors for the holes on the right. • If mounting to a masonry wall, use six ¼” (6 mm) expanding masonry fasteners. • If mounting to a wood wall, use six ¼” (6 mm) x 1 ¼” (32 mm) lag bolts.
ChargePoint® Charging Stations Step 2 cont’d Using the fasteners appropriate for the type of wall material (see previous page), fasten the wall bracket to the wall.
Installing a Wall Mount Step 3 - Remove terminal block from main body Loosen the two fastening screws enough to slide the terminal block upward and remove.
ChargePoint® Charging Stations Step 4 - Drill holes in body assembly Use a ¼” (6 mm) drill to drill out the 2 mounting holes in the back of the body assembly. These holes are partially pre-drilled.
Installing a Wall Mount Step 5 - Attach body assembly to wall bracket Attach the body assembly to the wall bracket using the 6 supplied screws and washers.
ChargePoint® Charging Stations Step 6 - Attach coupler and connect conduit Attach ¾”(20 mm) installer-supplied coupler to the body assembly, as shown, and connect the conduit.
Installing a Wall Mount Step 7 - Re-attach terminal block to main body Slide the terminal block onto the two fastening screws then tighten the screws.
ChargePoint® Charging Stations Step 8 - Connect wires to wiring terminals Pull the 240V L2 (blue) and L1 (red) and the 120V Line (black), Neutral (white), and Ground (green) wires into body assembly and connect to wiring terminals. Strip wires ¼” (6 mm), insert in terminal block, and tighten screws to 18 ½ inch-lbs (2.1 Nm). IMPORTANT: • Requires a dedicated 20A breaker for 120V and 40A breaker for 208/240V. • Use copper conductors only. • Do NOT provide GFCI protection at panel.
Installing the holster and cable assembly 5 Before you start You will need: • holster (with 3 bolts and washer) • cable assembly • 5/32” allen wrench (provided) In addition, the installation of the body assembly must be completed following the procedure described in a previous chapter. Overview of steps Installing the ChargePoint® Charging Station’s holster and cable assembly involves a few simple steps: 1. Check box for correct contents (see page 5-2) 2. Attach holster to body assembly (see page 5-3) 3.
ChargePoint® Charging Stations Step 1 - Check box for correct contents Holster and cable assembly The ChargePoint® Charging Station’s holster and cable assembly ships in a box containing: • holster • bolts and washers (3) • cable assembly • 5/32” allen wrench 5-2
Installing the holster and cable assembly Step 2 - Attach holster to body assembly Attach the holster to the body assembly using the four supplied bolts and washers. Use the supplied allen wrench to tighten. TIP: Retain the supplied 5/32” allen wrench in case you need to replace the holster in the future.
ChargePoint® Charging Stations Step 3 - Install the cable assembly Slide the cable assembly into the body all the way until it is flush with the top of the front panel. Note: The CT2101 is used for illustration purposes. The procedure is identical for the CT2102 and CT2103.
Installing the holster and cable assembly Step 3 - Install the cable assembly cont’d Plug the cable assembly’s pigtail connector into the body assembly’s terminal block. Plug the vehicle connector into the holster. You have now finished installing the ChargePoint® Charging Station’s holster and cable assembly and are ready to install the head assembly. See Chapter 6.
Installing the head assembly 6 Before you start You will need: • head assembly • Torx Driver T15 - Tamper-Resistant In addition, the installation of the body assembly, the holster, and the cable assembly, must be completed following the procedures described in the previous chapters. Overview of steps Installing the ChargePoint® Charging Station’s head assembly involves a few simple steps: 1. Check box for correct contents (see page 6-2) 2. Slide head assembly into body (see page 6-3) 3.
ChargePoint® Charging Stations Step 1 - Check box for correct contents Head assembly The ChargePoint® Charging Station’s head assembly ships in a box containing: • head assembly • Security screws (4) • Rubber plugs (4) • Spare label (keep this label for future reference—it contains important MAC address and serial number information that is needed for system provisioning) 6-2
Installing the head assembly Step 2 - Slide head assembly into body Slide the head assembly into body far enough to connect the wiring, then: • Connect the pigtail connector to the terminal block, ensuring it is fully seated. If the circuit is live, the head assembly will power-up. • Connect the circular connector to the pilot module and turn its outer ring clockwise until snug. Note: The circular connector is keyed and must be properly aligned.
ChargePoint® Charging Stations Step 3 - Secure head assembly If necessary, open the door using a smart card. Using a Torx driver, secure the head assembly with the 4 supplied tamper-resistant security screws. IMPORTANT: Do NOT overtighten. Snug fit only. Insert the 4 supplied rubber plugs and push firmly into place using the Allen wrench until they are flush with the surrounding surface. IMPORTANT: It is critical that all 4 plugs are flush with the surface.
Coulomb Technologies Inc. 1692 Dell Ave. Campbell, CA 95008-6901 USA US toll free: +1-877-370-3802 www.coulombtech.com www.mychargepoint.
