MODEL 463224912 Sears item No, 16164 Sears Model Performance No, 415,16164210 T-47D4 IMPORTANT: Fill out the product record information below. Serial Number See ratinglabel on grill for serialnumber. Date Purchased Forsupportandto registeryour grill, pleasevisit us at www.charbroil.com If you havequestionsor need assistanceduringassembly, pleasecall 1-888-430-7870.
For Your Safety .................................... 2-3 Use and Care ..................................... 4-9 Limited Warranty .................................... 10 Parts List .......................................... 11 Parts Diagram ...................................... 12 Assembly ....................................... 13-25 Troubleshooting .................................. 26-28 Registration Card ................................... If you smell gas: 1.
CAUTION CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
LP Cylinder •The LP cylinder used with your grill must meet the following requirements: •Use LP cylinders only with these required measurements: 12" (30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.) capacity maximum. • NEVERstore a spare LP cylinder under or near the appliance or in an enclosed area. •LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U.S.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. Hold coupling nut and regulator as shown for properconnection to LP cylinder valve. 4.Brush soapy solution onto areas circled below, or other similar fittings on your grill.
For Safe Use of Your Grill and to Avoid Serious injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill. (Unless briquets are supplied with your grill.
Ignitor Lighting (continued) 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from Hi to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use.
cAuTioN 3. 4. f SPIDER Remove carryover tubes and burners. Detach electrode from burner. NOTE: Removal/Detachment method will depend on the burner configuration. See different configurations in illustrations below. ALERT! 5. Carefully lift each burner up and away from valve openings. We suggest three ways to clean the burner tubes. Use the one easiest for you. (A) Bend a stiff wire (a light weight coat hanger works well) into a small hook. Run the hook through each burner tube several times. r.._.
This warranty only applies to units purchased fiom an authorized retailer. ManuPacturer warrants to the original consumer-purchaser only that this product shall be fiee from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manuPacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.
A 1 BOTTOM SHELF B 1 TANK SCREW, F/BOTTOM C 2 CASTER, LOCKING D E 2 1 CASTER, FIXED CART LEFT SIDE PANEL F 1 GROMMET, F/REGULATOR G 1 CART RIGHT SIDE PANEL H 1 CART LOWER BACK PANEL I 1 FRONT BRACE J 1 LEFT RAIL, F/GREASE K 1 RIGHT RAIL, F/GREASE L 1 FIREBOX SHELF HOLE PP 1 HARDWARE F/TOP LID ASSEMBLY QQ RR 1 2 LEFT DOOR, NO HANDLE DOOR HANDLE SS 1 RIGHT DOOR, NO HANDLE TT 4 FLAME TAMER UU 4 COOKING GRATE VV 1 GRATE, F/SB WW 1 WARMING RACK XX 2 ELECT
_, KK \ O0 TT FF J W MM ! BB f CC T X SS Q ? F /YY T DT C T B C D
Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the fixed casters are secured at the front. After all 4 casters are secure, remove the Caster Pin and save for future maintenance. Fixed caster Locking caster Casterpin Qty.
Place lower back panel between side panels at rear of bottom shelf. Make sure the slots noted in the view (A) below are positioned as shown. Secure lower back panel to side panels using two 1/4-20x1/2" screws, 7ram lock washers, and 7ram flat washers on each side. 7ram flat 7ram lock washer washer Lowerback panel 1/4-20x1/2"screw Qty.4 7ram lock washer Qty.4 / 7ramflat washer Qty.4 This step requires two people to lift and position grill head onto cart.
On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower hole, using one 1/4-20×11A'' screw, 7ram lock washer, and 7ram flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20×11/2" screw Qty.2 7ram Lock washer Qty.2 7ramflat washer Qty.2 per back panel 1/4-2o.11j,,, 7w ock 7.,.,flat screw washer Pull out the knobs from control panel.
NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers and 1/4" nuts, shown A.
Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4" screws, 7ram lock washers, 7ram flat washers, 1/4" nuts, shown A. Attach rear of shelf using one l/4-20xllA '' screw, 7ram lock washer, and 7ram flat washer in lower hole, shown D. Attach front of shelf and fascia using one #8x3/8" self-tapping screw and large flat washer, shown C.
Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two l/4-20x11A'' screws, 7mm lock washers, and 7mm flat washers on each side. l 1/4-20x11/2" screw Qty.4 7ramLockwasher Qty.4 7ramflatwasher Qty.4 7m wast 1/4-20x11A'' screw Remove the two screws and lock washers attached to the sideburner valve bracket.
Insert sideburner left shelf. The on bottom of burner fits into small in sideburner drip sideburner pan on shelf, shown A. Secure burner into to sideburner drip stud pan with one Wing nut, shown B. rear Make surehole burner tube engages valve, shown C. _i_ Wing nut Qty.
Inside of cart, insert rear tabs (without holes) of tank heat shield into three slots between upper and lower back panels, shown A. Attach front tabs of tank heat shield under front brace with three #8x3/8" self-tapping screws, shown B. Insert left and right grease tray rails into slots beneath greas tray opening in rear upper panel. Attach rails to front brace with two #8x3/8" self-tapping screws, shown C. Inside of cart, insert end of tank wire (without hole) into back of lower back panel.
Inside of cart, insert tank exclusion wire ends into lower back panel. Attach front right side of wire shelf to the right side panel with one #8-32x3/8" screw, 4ram lock washer and 4ram flat washer, shown A. Leg attaches to bottom shelf with one #8-32x3/8" screw, 4ram lock washer and 4ram flat washer, shown B. #8-32x3/8"screw Qty.2 0 4ram lock washer Qty.2 4ram flat washer Qty.
Inside of cart, connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from the switch wiring harness into the back of the electronic ignition module. Total (2) connections, shown A. Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut, shown B.
Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. -Right door \ Hingepin on bottom of door Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flametamer Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Greasetray LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
DANGER; If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Gasleakingfrom cracked/cut/burned hose. • Damagedhose. . Turnoff gas at LP cylinderor at sourceon naturalgassystems.If anythingbut burned,replacevalve/hose/regulator. If burned, discontinueuseof productuntila plumberhas investigatedcause and correctionsare made. Gasleakingfrom LP cylinder. • Mechanicalfailuredue to rustingor mishandling. • ReplaceLP cylinder. Gasleakingfrom LP cylindervalve.
Troubleshooting (continued) Burner(s)will not light usingignitor. (See ElectronicIgnition Troubleshooting also) Burner(s)will not matchlight. ELECTRONICIGNITION: • Nospark,no ignitionnoise. • SeeSectionI of ElectronicIgnitionSystem. • Nospark,someignitionnoise. • SeeSectionII of ElectronicIgnitionSystem. , Sparks,but notat electrodeor at full strength. • SeeSectionIII of ElectronicIgnitionSystem. • See "GAS ISSUES:"on previouspage. • Matchwill not reach. , Uselong-stemmatch(fireplacematch).
Troubleshooting - Electronic Ignition SECTIONI Nosparksappearat • Batterynot installed anyelectrodeswhen properly. ElectronicIgnitionButton is pressed;no noise can be heardfromspark , Deadbattery. module. , Checkbatteryorientation. • Installbattery(makesurethat "+"and "-" connectorsare orientedcorrectly,with "+"end up and "-" enddown.) , Has batterybeen used previously? , Replacebatterywith newalkalinebattery. , Buttonassemblynot installedproperly. Checkto insurethreadsare properlyengaged.
Please register your product online at: (If you PLEASE FILL OUTTHIS register online, CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN WILL BE REQUIRED. THIS WARRANTY you do not need to send in this registration card.) 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVlCIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE COMPRA. CONSERVE LA FACTURA.
Register your product to receive a special offer www.c h a rbroi i.
