MODEL 463224912 Sears Item No. 16164 Sears Model No. 415.16164210 Performance T-47D4 IMPORTANT: Fill out the product record information below. Serial Number See rating label on grill for serial number. Date Purchased For support and to register your grill, please visit us at www.charbroil.com If you have questions or need assistance during assembly, please call 1-888-430-7870.
TABLE OF CONTENTS DANGER For Your Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3 Use and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Parts Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Assembly . . . . . .
WARNING CALIFORNIA PROPOSITION 65 1. Combustion by-products produced when using this product contain chemicals known to the State of California to cause cancer, birth defects, and other reproductive harm. 2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash your hands after handling this product.
USE AND CARE DANGER • NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve. This could cause an intense fire with risk of property damage, serious injury or death. • If you see, smell or hear gas escaping, immediately get away from the LP cylinder/appliance and call your fire department.
LP Cylinder Exchange Connecting Regulator to the LP Cylinder •Many retailers that sell grills offer you the option of replacing your empty LP cylinder through an exchange service. Use only those reputable exchange companies that inspect, precision fill, test and certify their cylinders. Exchange your cylinder only for an OPD safety feature-equipped cylinder as described in the "LP Cylinder" section of this manual. 1.LP cylinder must be properly secured onto grill. (Refer to assembly section.
Leak Testing Valves, Hose and Regulator 1.Turn all grill control knobs to OFF. 2.Be sure regulator is tightly connected to LP cylinder. Str aig ht Hold coupling nut and regulator as shown for proper connection to LP cylinder valve. 3.Completely open LP cylinder valve by turning hand wheel counterclockwise. If you hear a rushing sound, turn gas off immediately. There is a major leak at the connection. Correct before proceeding. 4.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly. • Use grill only in well-ventilated space. NEVER use in enclosed space such as carport, garage, porch, covered patio, or under an overhead structure of any kind. • Do not use charcoal or ceramic briquets in a gas grill.
Ignitor Lighting (continued) Burner Flame Check 8. For grills equipped with ELECTRONIC IGNITION at each burner: Repeat steps 4 through 6 to light each burner. 9. Once each burner has ignited, turn knobs to desired setting. • Remove cooking grates and flame tamers. Light burners, rotate knobs from HI to LOW. You should see a smaller flame in LOW position than seen on HI. Perform burner flame check on sideburner, also. Always check flame prior to each use.
3. Remove carryover tubes and burners. 4. Detach electrode from burner. CAUTION SPIDER ALERT! SPIDER AND WEBS INSIDE BURNER TUBE If you notice that your grill is getting hard to light or that the flame isn’t as strong as it should be, take the time to check and clean the venturi’s. VALVE CONTROL PANEL SPIDER WEBS INSIDE VENTURI BURNER In some areas of the country, spiders or small insects have been known to create “flashback” problems.
LIMITED WARRANTY This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*.
PARTS LIST Key Qty A 1 B 1 C 2 D 2 E 1 F 1 G 1 H 1 I 1 J 1 K 1 L 1 M 1 N 4 O 2 P Q R S T U V W X Y Z AA BB CC DD EE FF GG HH II JJ KK 3 1 1 1 1 1 1 1 1 5 5 1 1 1 1 4 1 1 1 1 1 1 LL 2 MM NN OO 1 4 1 Description BOTTOM SHELF TANK SCREW, F/ BOTTOM SHELF CASTER, LOCKING CASTER, FIXED CART LEFT SIDE PANEL GROMMET, F/ REGULATOR HOLE CART RIGHT SIDE PANEL CART LOWER BACK PANEL FRONT BRACE LEFT RAIL, F/ GREASE TRAY RIGHT RAIL, F/ GREASE TRAY FIREBOX MATCH HOLDER MAIN BURNER ELECTRODE, F/ MAIN BURNER, 900MM
PARTS DIAGRAM PP JJ LL WW EE FF N W VV N GG XX DD TT TT TT TT N N O XX V OO P P P UU UU UU KK UU K J O MM L HH II M BB CC Y S R SS Y X Q Z QQ AAA NN Z I RR RR AA U F ZZ T H E A 12 YY G C D B C D
ASSEMBLY 1 Place bottom shelf upside down. Insert Caster Pin into the caster mounting plate to lock it in place, shown A. Spin the caster clockwise into the threads on the bottom shelf until secure. Remove the Caster Pin and repeat for remaining casters. Make sure the two locking casters are secured at the rear and the fixed casters are secured at the front. After all 4 casters are secure, remove the Caster Pin and save for future maintenance. Fixed caster Locking caster Caster pin Qty.
3 Place lower back panel between side panels at rear of bottom shelf. Make sure the slots noted in the view (A) below are positioned as shown. Secure lower back panel to side panels using two 1/4-20x1/2” screws, 7mm lock washers, and 7mm 7mm flat 7mm lock flat washers on each side. washer washer Lower back panel 1/4-20x1/2” screw 1/4-20x1/2” screw Qty.4 A 7mm lock washer Qty.4 slots 7mm flat washer Qty.4 4 This step requires two people to lift and position grill head onto cart.
5 On back of grill, place upper back panel between side panels and above lower back panel. Secure upper back panel, in lower hole, using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer on each side. Do not fully tighten screws until side shelf installation is complete in later steps. 1/4-20x1½” screw Qty.2 7mm Lock washer Qty.2 7mm flat washer Qty.2 Upper back panel flat 1/4-20x1½” 7mm lock 7mm washer washer screw 6 Pull out the knobs from control panel.
NOTE: DO NOT over tighten screws and washers that come into contact with porcelain coated surfaces. Over tightening may cause the porcelain coating to crack and break, resulting in exposed metal that will be prone to rust. 7 Insert flange on right side shelf into side shelf brackets on side of firebox. Attach right side shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers and 1/4” nuts, shown A.
8 Insert flange on left sideburner shelf into side shelf brackets on side of firebox. Attach left sideburner shelf using three 1/4-20x3/4” screws, 7mm lock washers, 7mm flat washers, 1/4” nuts, shown A. Attach rear of shelf using one 1/4-20x1½” screw, 7mm lock washer, and 7mm flat washer in lower hole, shown B. Attach front of shelf and fascia using one #8x3/8” self-tapping screw and large flat washer, shown C.
9 Insert front brace under control panel and between cart side panels. Make sure door hinge pins are on the top side and facing the front. Secure using two 1/4-20x1½” screws, 7mm lock washers, and 7mm flat washers on each side. 1/4-20x1½” screw Qty.4 7mm Lock washer Qty.4 7mm flat washer Qty.4 ace Front br 7mm flat washer 7mm lock washer 10 1/4-20x1½” screw Remove the two screws and lock washers attached to the sideburner valve bracket.
Insert sideburner into left shelf. The stud on bottom of burner fits into rear small hole in sideburner drip pan on shelf, shown A. Secure burner to sideburner drip pan with one Wing nut, shown B. Make sure burner tube engages sideburner valve, shown C. Wing nut Qty.
12 Inside of cart, insert rear tabs (without holes) of tank heat shield into three slots between upper and lower back panels, shown A. Attach front tabs of tank heat shield under front brace with three #8x3/8” self-tapping screws, shown B. Insert left and right grease tray rails into slots beneath greas tray opening in rear upper panel. Attach rails to front brace with two #8x3/8” self-tapping screws, shown C. Inside of cart, insert end of tank wire (without hole) into back of lower back panel.
13 Inside of cart, insert tank exclusion wire ends into lower back panel. Attach front right side of wire shelf to the right side panel with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer, shown A. Leg attaches to bottom shelf with one #8-32x3/8” screw, 4mm lock washer and 4mm flat washer, shown B. #8-32x3/8” screw Qty.2 4mm lock washer Qty.2 A 4mm flat washer Qty.
14 Inside of cart, connect each of the wires from the main burner electrodes, and sideburner electrode into the back of the electronic ignition module. Total (5) connections. Connect the two wires {(a) and (b)} from the switch wiring harness into the back of the electronic ignition module. Total (2) connections, shown A. Unscrew the cap and nut from electronic ignition module. Attach electronic ignition module to the cart right side panel with the nut, shown B.
16 Insert hinge pin on bottom of doors into hole in bottom shelf. Press upper hinge pin in front brace, align hinge hole on top of door, and release hinge pin into door. ace Front br PRESS Top of door Right door Hinge pin on bottom of door 17 Place the Condiment Basket on the right door inside, make sure to insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below.
18 Install flame tamers by sliding one end of each flame tamer into slots at front of firebox and resting opposite end on pins in back of firebox. Flame tamer Pin Slide into slots 19 Place cooking grates onto the firebox as shown. Insert the two wire ends at rear of warming rack into holes in back of firebox. Front wires of warming rack rest on sides of firebox.
20 On back of grill, slide grease tray into opening in upper back panel. CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage. Grease tray 21 LP CYLINDER IS SOLD SEPARATELY. Fill and leak check the cylinder before attaching to grill and regulator (see Use & Care section). Once cylinder has been filled and leak checked, place cylinder into hole in bottom shelf. Make sure cylinder valve is facing front of grill.
DANGER: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Possible Cause Prevention/Solution Gas leaking from cracked/cut/burned hose. • Damaged hose. • Turn off gas at LP cylinder or at source on natural gas systems. If anything but burned, replace valve/hose/regulator. If burned, discontinue use of product until a plumber has investigated cause and corrections are made. Gas leaking from LP cylinder.
Troubleshooting (continued) Problem Possible Cause Prevention/Solution Burner(s) will not light using ignitor. (See Electronic Ignition Troubleshooting also) ELECTRONIC IGNITION: • No spark, no ignition noise. • See Section I of Electronic Ignition System. • No spark, some ignition noise. • See Section II of Electronic Ignition System. • Sparks, but not at electrode or at full strength. • See Section III of Electronic Ignition System. Burner(s) will not match light.
Troubleshooting - Electronic Ignition Problem (Ignition) Check Procedure Prevention/Solution • Check battery orientation. • Install battery (make sure that “+” and “–” connectors are oriented correctly, with “+” end up and “–” end down.) • Has battery been used previously? • Replace battery with new alkaline battery. • Button assembly not installed properly. • Check to insure threads are properly engaged. Button should travel up and down without binding.
NOTES 29
NOTES 30
Please register your product online at: Registre su producto en línea en: Veuillez enregistrer votre produit à l'adresse: www.charbroil.com/register (If you register online, you do not need to send in this registration card.) (Si registra en línea, no es necesario enviar esta tarjeta de registro.) (Si vous enregistrez votre produit en ligne, il n'est pas nécessaire d'envoyer la carte d'enregistrement.) PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE.
