TM TM70 Handheld Wireless Remote Control System User Manual U003.5-TM70_HH_SYS-R ©2007-2011 Cervis, Inc.
TM70 Handheld Wireless Remote Control This document is the property of Cervis, Inc. and cannot be copied, modified, e-mailed, or reproduced without the express prior written consent of Cervis, Inc. Cervis, Inc. reserves the right to change this manual or edit, delete, or modify any information without prior notification. FCC Statements 15.19 – Two Part Warning This device complies with Part 15 of the FCC rules.
System User Manual Table of Contents List of Figures .............................................................................................................................. ii List of Tables ................................................................................................................................ ii Welcome to Cervis ....................................................................................................................... 1 1.0 TM70 System Description .............
TM70 Handheld Wireless Remote Control List of Figures Figure 1. TM70 System Components with a TM70/1 Transmitter ............................................. 2 Figure 2. TM70/2 Transmitter Layout ........................................................................................... 3 Figure 3. CB70 Battery Charger ................................................................................................... 9 Figure 4: Typical MOV Wiring Across Contactor Coil ....................................
Welcome to Cervis Thank you for choosing the TM70 Wireless Remote Control. We here at Cervis believe you have purchased one of the most reliable industrial radio control systems available. Specializing in wireless remote controls for mining and industry, we offer you over 60 years of combined machine control experience. We custom design and manufacture control systems for OEM’s worldwide.
TM70 Handheld Wireless Remote Control 1.0 TM70 System Description A standard TM70 system is comes complete with: • One (1) Transmitter – either a TM70/1 or a TM70/2 • One (1) R70 Receiver • One (1) CB70 Battery Charger • Two (2) BT06K Batteries • One (1) Antenna (internal or external) The battery operated TM70/1 and TM70/2 push-button style transmitters are designed for the remote control of industrial equipment.
System User Manual Figure 2. 2 TM70/2 Tra ansmitter Lay yout T Table 1. TM70 0/02 Transmiitter Compon nent Descriptions Figure 2 Reference R Compone ent 1 IR Range Limiter L (option nal) 2 LCD (optional display) 3 Diagnostic LED 4 Two-step pushbuttons p 5 Maintained d or spring retturn rotary sw witch 6 Safety key switch (Powe er ON/OFF) 7 Warning/Sttart switch 8 CAT3 Stop p switch 9 Shock abso orbers 10 Portable EE EPROM 11 Battery ©2007-20 011 Cervis, Inc.
TM70 Handheld Wireless Remote Control Table 2. TM70 Main Specifications TM70 Frequency band 914.150 – 915.
System User Manual 2.0 Safety Instructions These instructions must be read carefully in order to install and use the system properly, to keep it in safe working condition, and to reduce the risks of misuse. CAUTION Do not use this system on machines used for lifting people. Do not use this system in potentially explosive atmospheres. Any use other than that specified in this manual is DANGEROUS. Strict adherence to the following instructions is a MUST.
TM70 Handheld Wireless Remote Control • • 6 Never power the equipment with anything other than with the specified power supply. Never allow unqualified personnel to operate the equipment. • Never leave the equipment ON after use. Always use the ON/OFF Key or the Stop Button to avoid accidental movements. • • • Never use the system when visibility is limited. Never abuse the transmitter. Avoid dropping. Never use the system if failure is detected. U003.
System User Manual 3.0 System Component Installation 3.1 Transmitter Battery CAUTION THE BATTERIES MUST BE INITIALLY CHARGED BEFORE USE. Batteries must be charged for a full twelve (12) hours before they can be installed in the transmitter. Using a battery before initially charging will shorten its life span and can possibly result in an immediate degradation of service. 9Note: You must fully charge the batteries before installing and using in the transmitter.
TM70 Handheld Wireless Remote Control 8. The green LED should light indicating that the transmitter is now transmitting. Now when any of the transmitter command pushbuttons are pressed, the corresponding motion is activated. 9. Press the Stop Button or turn the ON/OFF Key counter clockwise to turn the transmitter OFF. Battery Level Monitor).
System User Manual 3 3.2 CB70 0 Battery Charger The CB7 70 battery ch harger, Figurre 3, has two o charging compartment c ts that can simultaneously charg ge two batte eries. Batteryy types BT06 6K (TM70 tra ansmitter ba attery) T12, and BT T20K can be e charged in any combination using the t charger. BT06, BT Figure e 3. CB70 Ba attery Charge er 9Note: Thhe Charging LED lights when w the batttery is first seated s in the e cradle ind dicating the battery b is pro operly seated and is cha arging.
TM70 Handheld Wireless Remote Control 3.2.1 Charging Tips • • • • • CAUTION Do not recharge the battery until it is completely flat (fully discharged). The transmitter indicates when the battery is nearing a charge cycle when the LED flashes red; this also indicates the transmitter will switch OFF in five (5) minutes. See Topic 0 below. Always charge the batteries at temperatures between 41ºF and 95ºF. Avoid short-circuits between the battery contacts.
System User Manual 9Note: If necessary, it is possible to improve signal reception by using the extension cables and external antenna kit. See Figure 6 below. 1. Find a suitable location for the receiver with clear access to the transmitter radio signal. Figure 5 below shows the footprint of the receiver and illustrates the distance between the mounting holes. Figure 5. Receiver Footprint J501 (Antenna) J502 (Cable) J503 (Bracket) Figure 6. Receiver Antenna with Extension Kit ©2007-2011 Cervis, Inc.
TM70 Handheld Wireless Remote Control 2. Follow the Outputs Diagram supplied with the system to connect the power supply and the receiver outputs on the relay board plug-in terminals. The Output Diagram indicates the relationship between the transmitter commands and the receiver outputs. • The STOP relays K15 and K16 are in series and must be connected to the main contactor coil circuit. • The K2/START is activated once the Warning/START command is held down. • The K1/SEC relay is a security relay.
System User Manual 3.4 Starting Up 1. Once the receiver has been connected, disconnect the power supply to the motors—by removing the fuses for example—and then power up the receiver. The receiver enters into a SCANNING mode upon power-up; the receiver LED power-up states are defined in Table 3. Table 3.
TM70 Handheld Wireless Remote Control Crane ID Label Option: LCD Display Option: IR Range Limiter LED Command Button Contact Key Start Button Stop Button Figure 8. TM70 Transmitter Details Table 4 below shows the receiver LEDs upon receiving a signal from the transmitter. Table 4.
System User Manual 4.0 Using the System 4.1 General Instructions Use the following instructions to properly operate the equipment: 7. Attach the harness to the transmitter to prevent the equipment from falling. 8. Make sure of the transmitter you are going to use. Verify that the machine you want to operate matches the transmitter identification label—the label allows the operator to identify the machine before starting the equipment. 9. Install a fully charged battery into the transmitter. 10.
TM70 Handheld Wireless Remote Control 4.2.1 LCD Option Power Level Display Transmitters with the LCD option indicate the battery power level by showing segments—black dashes—in the display. The more dashes shown, the more charged the battery. Power levels are interpreted in Table 5. Table 5.
System User Manual A B Figure 9. Extracting the EP70 Memory Module 4.3.2 Copy Receiver EP70 to Transmitter EP70 In cases where the damage to the transmitter prevents removal of the resident EP70 module, the spare transmitter can be programmed using the EEPROM module found inside the receiver. To program a spare EP70 using the receiver EEPROM: 1.
TM70 Handheld Wirreless Remotte Control Figure 10. Receiver EP P70 Module Location L Tab ble 6. Transm mitter Layoutt Ref. Compone ent Ref. Component C t 1 IR Range Limiter (optional) 7 Warning/Startt W s switch 2 LCD (optional) 8 CAT3 Stop C s switch 3 Diagnostic LED 9 Shock S a absorbers 4 Two-step ns pushbutton 10 Portable P E EEPROM 5 Maintained or spring returrn switch 11 B Battery 6 Safety key switch Fig gure 11. TX Pushbutton/S P Switch Numb bers/Names 18 1 U003 3.
System User Manual 4.4 Programming the Machine Identification in LCD Transmitters Transmitters with the optional LCD display permit the operator to program a machine identification label of up to 24 characters. The identification displays upon transmitter start-up. You can edit/introduce this text as follows when first starting the transmitter (see Figure 12): 1. Install a battery and turn the ON/OFF key to ON. 2. Push in and then pull out the STOP Button.
TM70 Handheld Wireless Remote Control 4.5 LCD Display Analog Feedback Calibration Analog feedback systems must have the Display and Analog Feedback options. The analog input must be calibrated upon startup. Transmitters with the display option allow the operator to calibrate the analog input using the display three digit value and a comma; and, a measurement unit of up to three characters. 9Note: Calibration generates a linear interpolation of the possible values.
System User Manual 11. Press the START Button to Save the displayed value. The value will be memorized for that calibration item. Communication with the receiver will stop. 12. Press Pushbutton 1 to return to the previous menu to edit the Units. Units can be no more than three (3) characters. 13. Press STOP and restart the crane. Replace the current load with another known load. 14. Repeat process Steps 9 through 12 to calibrate Value 2. 15. Press STOP and restart the crane.
TM70 Handheld Wireless Remote Control targeted working zone as shown in Figure 13. Range Limited TM70 RF transmitters are equipped with an infrared sensor that receives the information from the LA70 transmitter, analyzes the information, and then acts as a permissive. If the transmitter does not receive the infrared data within a pre-determined time (factory setting is four (4) seconds), the outputs are deactivated. Figure 13 shows some LA70 IR Range Limiter application examples. B A C Figure 13.
System User Manual 4. Range Limiter Only As An Output Relay: The transmitter does not indicate if it is in or out of range, but it does not mask an order. Information will be sent to the receiver to process as an output command, or as an output condition in the relay table. 4.6.2 Infrared Transmitter The Infrared Transmitter installed on the crane Figure 14. IR Limiter Working Area h (m/ft) D (m/ft) d (m/ft) 6/19.7 24/78.7 10/32.8 8/26.3 32/104.9 13/42.7 10/32.8 40/131.2 17/55.8 12/39.
TM70 Handheld Wireless Remote Control In those cases where it is necessary to use more than one LA70 transmitter, connect subsequent transmitter in series with each transmitter selector set as SLAVE. 4.6.4 Technical Characteristics of the LA70 Infrared Transmitter 24 Power Supply 48, 115, 230VAC ± 10%; 50/60Hz Operation Temperature -10 to +65°C Protection IP55 U003.
System User Manual 5.0 Maintenance 5.1 Precautions This equipment is designed for use in an industrial environment. However, we recommend you follow the instructions below to extend the life span of your remote control system. • • • • • • • Use the harness provided with the transmitter to prevent the transmitter from falling. Do not clean the transmitter with solvents or pressurized water. Use a damp cloth or soft brush. Use and recharge the battery regularly as per the guidelines of Topic 3.
TM70 Handheld Wireless Remote Control • If any of the relays are not activated, the problem is associated with the remote control equipment. Observe the status of the LED’s and reference Table 8 to determine the problem source. Table 8.
System User Manual 5.4 Spare Parts Table 9.
TM70 Handheld Wireless Remote Control Item Part Code Lower part PI70/2 2303678 Upper Transmitter Bumper 1151051 Lower Transmitter Bumper 1151052 Battery BT06K 2303692 Battery charger CB70, (without power supply) 2305002 Power supply for CB70, 115VAC 1106027 12VDC Power Adapter (lighter housing) for CB70 1095824 12VDC Lighter Connector for CB70 1095825 Shoulder Strap/Harness B60C (padded) 1175030 Protective case TM70/1 transmitter (Bag) 2305010 Protective case TM70/2 transmitter (Bag)
System User Manual 5.5 Common Spare Parts Identification (limited) The following information can be used to correctly identify common parts you may need before placing an order. TM70/1 Internal Antenna 2303720 Upper Part PS70/1 2303780 LE71/915 Transmitter Board 2303881 Pushbutton P70 2303670 Machine STOP Button 2305127 Lower Part PI70/1 2303677 Includes Upper/Lower Bumpers Figure 15.
TM70 Handheld Wireless Remote Control LE71/915 DLA Transmitter Board 2303901 Set of Standard TM70 Icons 2303845: 3 White Arrows 3 Black Arrows 1 Start/Horn Figure 17. TM70/1 2301090-B4-DLA Display Handheld Transmitter LE72/915 DLA Transmitter Board 2303904 Figure 18. TM70/1 2301091-B4-DLA Display Handheld Transmitter 30 U003.
System User Manual 2303801 PS70/1 DLA Upper 2303811 PS70/2 DLA Upper Both Upper Parts include all pushbuttons and a mounted STOP switch. Figure 19. PS70/1 DLA Upper 2303801 and PS70/2 DLA Upper 2303811 ©2007-2011 Cervis, Inc.
TM70 Handheld Wireless Remote Control 6.0 Warranty Subject to the limitations below, Cervis warrants all of its products to be free from material defects in material and workmanship. However, Cervis liability under such warranty shall be limited to repair or replacement of any product which Cervis’ inspection shall disclose to have been defective. This warranty does not apply to any products, which have been subject to abuse, mishandling, or improper use, and does not include field labor of any type.
System User Manual Cervis, Inc. Visit our Web site at: www.cervisinc.com Cervis, Inc. in long time partnership with IKUSI and the IKUSI logo is a trademark of IKUSI. 20014 SAN SEBASTIAN SPAIN © 2007-2011 Cervis, Inc. All rights reserved. Content is subject to change without notice. ©2007-2011 Cervis, Inc.
