OPERATION & INSTALLATION MANUAL TM70 PUSHBUTTON TRANSMITTERS TM70 PUSH BUTTON V11.doc (01/07) IKUSI reserves the right to modify this information without prior notification.
I N DEX PAGE. 1.- DECLARATION OF CONFORMITY .....................................................................................................................1 2.- SYSTEM DESCRIPTION..........................................................................................................................................2 3.- SAFETY INSTRUCTIONS........................................................................................................................................3 3.1.- WHAT YOU MUST DO ...
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2.- SYSTEM DESCRIPTION The TM70/1 and TM70/2 push-button transmitter type, radio remote control systems are designed for the remote control of hoists and cranes, and are particularly suitable for applications when the operator needs to be able to choose the best location from which to carry out an operation. The system consists of a transmitter for selecting commands and a receiver, which is connected to the electrical system of the machine to be operated.
3.- SAFETY INSTRUCTIONS These instructions must be read carefully in order to install and use the set properly and to keep it in perfect working condition and to reduce the risks of misuse. Do not use this set on machines for the lifting of persons or in potentially explosive atmospheres. Any use other than that specified in this manual is dangerous. The following instructions must be strictly adhered to. 3.1.
4.- INSTALLATION 4.1.- THE CB60 BATTERY CHARGER The battery charger CB60 has two charging compartments that can simultaneously charge battery types BT06, BT12, BT06K and BT08K. Connect the charger to the mains using the power source and cable supplied. On installing the battery charger, bear in mind that the batteries must be charged at temperatures over 5ºC and that the power supply must be left on all night.
4.2.- RECEIVER Make sure that the crane is stopped for the entire duration of the assembly process, keep the work area free and wear protective clothing. Park the crane and position stop-ends (if these are not available use appropriate signs) at a suitable distance so that other cranes on the same runway do not hit it. Check the power-supply voltage and turn off the mains switch.
Connect the power supply and the receiver outputs on the corresponding relay board plug-in terminals. Do this following the outputs diagram, which is supplied with the set. This diagram indicates the correspondence between the transmitter commands and the receiver outputs. The STOP relays K15 and K16 are in series and must be connected to the main contactor coil circuit. The K2/START is activated once the start-up command is held down.
4.3.- STARTING UP Proceed with caution; the equipment may not be connected correctly which may lead to unforeseeable movements on starting-up. Once the receiver has been connected, disconnect the power supply to the motors, (for example, by removing the fuses) and power on the receiver. With this, the receiver will enter into a ‘SCANNING’ mode and the following LED’s will be lit in the receiver; POWER: ON, indicates that the power supply is correct.
On receiving a signal from the transmitter, the following LED’s will light up on the receiver: POWER: ON, indicates that the power supply is correct. HARDOK: ON, indicates that defects have not been detected on the board. SIGNAL: ON, indicates that it is receiving a RF signal at the working frequency. DATA: When ON indicates that the data received has a correct format. ID: When ON indicates that the receiver has recognised the transmitter’s identification code..
5.- USING THE SET To ensure correct use of the equipment, follow the instructions below: Make sure the transmitter you are going to use is the right one, identifying the machine on the identification label. In the case of transmitters with LCD display, you are able to edit the machine identification label, refer to ANNEX B. It will allow to the operator to identify the machine before the starting of the equipment. Attach the belt to the transmitter unit.
6.- MAINTENANCE 6.1.- WARRANTY IKUSI guarantees the TM70 remote control sets for a period of up to one year after the date of delivery. This guarantee covers repairs and the replacement of defective pieces at our Technical Service Department. Both the transmitter and receiver will be necessary if any repairs or replacements need to be carried out.
6.3.- FAULT FINDING The transmitter and receiver both have status monitoring LED’s, which help to identify irregularities. The most common signals are contained in the tables below: TRANSMITTER LED MEANS Solid green Green pulses. Red slow flashing Red fast flashing Red double flashing Solid red Transmitter transmitting normally. OPERATION mode. Transmitter ready for start-up. STAND BY mode. Battery level low Probably, EEPROM module is not plugged in.
If the problem is associated with the equipment, please send both the transmitter and the receiver to the your Technical Assistance Service Agent, together with a description of the problem and the status of the LED’s. If the transmitter becomes so damaged that a spare has to be arranged, it can be quickly substituted by following the instructions in ANNEX A. 6.4.
ANNEX A - PROGRAMMING A SPARE TRANSMITTER. In case of damage to the transmitter, it is quickly possible to restore service, if a spare transmitter is available. To achieve this we have to install into the spare transmitter the exact parameters of that to be replaced. These parameters are stored in an EEPROM memory module EP70, easily accessible from the exterior of the transmitter.
ANNEX B.- PROGRAMMING THE MACHINE IDENTIFICATION IN LCD TRANSMITTERS. Transmitters with the LCD display option allow the operator to programme a machine identification label of up to 24 text characters. This identification displays on transmitter startup. This text must identify the machine with a that is commonly known by the workmen. When first starting the transmitter you can edit/introduce this text as follows; 1. Introduce a battery and turn the ON/OFF key to ON. 2.
