0” TABLE SAW 2.4 HP / 120 V~ / 15 A Model 97896 Set up And Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright© 2008 by Harbor Freight Tools®. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools.
NOTICE is used to address practices not related to personal injury. Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference.
8. USE RIGHT TOOL. Don’t force tool or attachment to do a job for which it was not designed. RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS (120 VOLT) NAMEPLATE AMPERES (at full load) EXTENSION CORD LENGTH 25’ 50’ 100’ 150’ 0–6 18 16 16 14 6.1 – 10 18 16 14 12 10.1 – 12 16 16 14 12 12.1 – 16 14 12 Do not use. TABLE A 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition.
3-pole receptacles that accept the tool’s plug. Grounding Instructions To prevent electric shock and death from incorrect grounding wire connection Read and follow these instructions: 6. Grounding Pin 110-120 V~ Grounded Tools: Tools with Three Prong Plugs 1. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet. Do not change the plug in any way. 2. Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration. (See Outlets for 2-Prong Plug.) Table Saw Safety Warnings For Your Own Safety Read Instruction Manual Before Operating Saw 1. Wear eye protection.
• Fence must be completely parallel to the saw blade. • Workpiece must be free from flaws (such as loose knots) and from foreign objects (such as nails and screws). 13. Construct an appropriate Push Stick out of wood according to the guidelines on the following page. • Support large workpieces along their entire length. Large workpieces tend to bend, grabbing the blade. • Do not use a dull, damaged, or pitchcovered blade. • Do not use fence as a guide when crosscutting.
Essential Straight Push-stick Features and Functions Note: Straight style (traditional) stick shown. A different stick design may be used if it properly protects against all hazards. Diagram not to scale. Handle Notch • Must be far enough down the stick to allow a comfortable and firm grip. • Push sticks must be made from sturdy, defect-free, plywood or normal wood to prevent unexpected breakage. Material must be at least 1/4” thick, but no thicker than the finished wood.
14. Do not operate with ANY guard disabled, damaged, or removed. Moving guards must move freely and close instantly. 15. The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons. 16. When servicing use only identical replacement parts. 17. Only use safety equipment that has been approved by an appropriate standards agency. Unapproved safety equipment may not provide adequate protection.
and shoulders. To reduce the risk of vibration-related injury: 1. Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check-ups to ensure medical problems are not being caused or worsened from use. Pregnant women or people who have impaired blood circulation to the hand, past hand injuries, nervous system disorders, diabetes, or Raynaud’s Disease should not use this tool.
Specifications Electrical Requirements 120 V~ / 60 Hz / 15 A Motor (No Load Speed) 2.4 HP (5,000 RPM) Blade Size 10” Dia. / 5/8” Arbor Table Dimensions 16” L x 26” W Adjustable Rip Fence Size 17” L x 1” W x 2” H Max Blade Tilt 0-45° (Left Tilt Only) 2° Increments Dust Chute 3” Cutting Capacity 2-3/4” @ 90° 2-1/2” @ 45° Weight 32.6 lb.
If mounting onto a bench or other wooden surface: 1. Select four (4) 3/8” Bolts, eight (8) 3/8” Washers, and four (4) 3/8” Nuts* (not included). *Screws and washers may be used instead, if desired. 2. Place the Table Saw in the location it will be mounted in. Make a mark in the center of each of the 4 mounting holes. Set the Saw aside. 3. WARNING! Before drilling the holes, make sure that there are no electric wires, cables, utility lines or other obstructions in the area to be drilled in. 4.
To Attach Blade Guard Assembly 1. WARNING! Prior to installing the Blade Guard, make sure the Table Saw is disconnected from its electrical power source. Mounting Post BLADE BOARD (152) Figure D 5. To adjust the height of the Blade Guard, loosen the Hex Bolt (160) along the side of the Blade Board (152). Once the screws are loosened, adjust the Blade Board to the desired height. See Figure D, above. 6.
BLADE GUARD FENCE (123) 1. LONG Nut (128) Fence Handle (132) When cutting, the top edge of the Saw Blade (3) should rise about 1/4” above the top edge of the workpiece. LOCK KNOB (65) Figure E 3. 4. Slip the Rear Plate (120) onto the top/ rear edge of the Work Table (86), lowering the Fence Assembly all the way onto the Table. Then, lock the Fence in position by lowering the Fence Handle (132) to a vertical position. See Figure E. Grab the end of the Fence and try to lift it.
Proper Placement Of Hands During Cutting Process ADJUSTABLE STOP BOLT (85) 1. Review all warnings, especially the Specific Safety Rules on page 6, before performing any cutting procedure. Always keep all guards in place and in working order. 2. Use the Push Stick (168) or an Auxiliary Handle (not included) only when ripping widths of 2” to 6”. Use a Push Block (not included) when ripping widths under 2”. 3. When ripping, always use the Fence (123).
6. After the cut is under way, use the Push Stick (168) to continue guiding the workpiece forward. Just before the cut is near completion, move the left hand safely away from the workpiece and the Saw Blade (3). Then, continue pushing workpiece into Saw Blade with Push Stick, until the cut is complete. See Figure H. 7. Once the cut is complete, continue to maintain control of the workpiece. Turn the Switch (103) to its OFF position.
Maintenance And Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation: Always disconnect the Table Saw from its electrical outlet before performing any inspection, maintenance, or cleaning procedures. To prevent serious injury from tool failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
MOTOR ASSEMBLY DIAGRAM AND PARTS LIST (Parts 1-30) 1 2 3 NO.
TABLE ASSEMBLY DIAGRAM AND PARTS (Parts 31-119) NO.
ASSEMBLY DIAGRAMS AND PARTS LIST (Parts 120-169) FENCE ASSEMBLY MITRE GAUGE ASSEMBLY BLADE GUARD ASSEMBLY SKU 97896 NO.
Record Product’s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Limited 1 year / 90 day Warranty Harbor Freight Tools Co.