Installation

ManualsBrandsCavity Sliders ManualsTrackSystemsCavity Sliders Pocket Door Frame Kit for 3' Wide x 8' High Doors

Assembly and Installation Instructions

for CS Cavity Slider

™

Kitset Pocket Frame

Model: 3068, 3080, 4080

Dimensions below suit 3/4”

(19mm) jamb thickness

Tools Required - Assembly

Tools Required - Trim Fitting

Parts List

Safety Gear Required

Cut Extrusions to Length as Required

PAGE

Track

x1 DW x 2

Back Stud

DH + 2 7/8”

(DH + 74mm)

Split Jamb

3068

DH + 2 11/16”

(DH + 68mm)

Split Jamb

3080/4080

DH + 2 11/16”

(DH + 68mm)

Bottom Plate

DW - 1/8”

(DW - 3mm)

Slat

3068

DW - 4”

(DW - 101.5mm)

Slat

3080/4080

DW - 5 9/16”

(DW - 141.5mm)

Top Fixing Block

DW + 1/8”

(DW + 3mm)

Bottom Fixing Block

3068

DW - 7 1/2”

(DW - 190mm)

Bottom Fixing Block

3080/4080

DW - 9”

(DW - 230mm)

DW = Door Width

DH = Door Height

(IF CUTTING

REQUIRED)

IF CUTTING REQUIRED

Corner Joining Bracket x8

Split Jamb Joining Bracket x4

Slat Joining Bracket x12

#8 x 33/64” (13mm) Self Drilling

Gold Plated

x32

#10 x 35/64” (14mm) Self Tapping

Zinc Plated

x36

¼ Crown x 3/8 Leg’’ 18-Gauge

Finish Staple

x32

Foam Stop x2

T-Guide Base x1

Short T-Guide x1

Long T-Guide x1

Bi-Parting Pin x1

Block Clip x12

Trim Clip x16

Phillips #2

(OPTIONAL)

Summary of content (10 pages)

PAGE 1
PAGE Safety Gear Required IF CUTTING REQUIRED Assembly and Installation Instructions for CS Cavity Slider™ Kitset Pocket Frame Cut Extrusions to Length as Required Dimensions below suit 3/4” (19mm) jamb thickness * Model: 3068, 3080, 4080 DW = Door Width DH = Door Height Tools Required - Assembly A Track x1 Phillips #2 B (OPTIONAL) Back Stud (IF CUTTING REQUIRED) x1 C Tools Required - Trim Fitting C Parts List Corner Joining Bracket x8 Split Jamb Joining Bracket x4 Slat Joining Brack
PAGE 2
PAGE 2 Assembly 1. C x2 2. E x6 *3080/4080 x 12 *3068 #8 x 33/64” (13mm) Self Drilling Gold Plated x 24 x4 #8 x 33/64” (13mm) Self Drilling Gold Plated x8 (or staples) (or staples) (staples) (staples) 3. 4. A Notched end B B #10 x 35/64” (14mm) Self Tapping Zinc Plated x2 D #10 x 35/64” (14mm) Self Tapping Zinc Plated x2 5. 6.
PAGE 3
7. 8. E DO NOT FASTEN! E DO NOT FASTEN! #10 x 35/64” (14mm) Self Tapping Zinc Plated x8 9. 10. 90˚ E Measure across diagonals for squareness. = = 90˚ #10 x 35/64” (14mm) Self Tapping Zinc Plated x6 = Tolerance ± 1/32” (1mm) = 11. 12.
PAGE 4
REAR Mount plate with stop PAGE 4 Assembly 13. Standard (non-SofStop) M6/M8 carriages 14. 3-3/8” (85mm) FRONT 6” (150mm) ø 1” (25mm) 1/2” (13mm) deep Mount plate without stop FRONT EDGE FRONT 3-3/8” (85mm) 1/4” x 13/16” 5 - 5.5 x 20 - 21mm OR Single Soft Close 14. Twin Soft Open & Close ONLY Rear activator x1 FRONT EDGE 14. FRONT EDGE OR Slide rear activator to middle of pocket first DO NOT LINE THE POCKET UNTIL THE SOFSTOP MECHANISM HAS BEEN INSTALLED AND TESTED. 16. 15.
PAGE 5
Installation PAGE Bi-Parting units only ROW ROH DH = Door Height DW = Door Width Dimension RO height (ROH) RO width - Single RO width - Bi-Parting inches DH + 4¼” (DW x 2) + 2” (DW x 4) + 2” mm DH + 108 (DWx2) + 51 (DWx4) + 51 x2 1. 2. Fix top first Packing Plumb & straight. Use a level! Fix bottom second Keep plumb and pack where required. Fix back stud and track with #8 countersunk screws (not supplied) Plumb split jambs 4. 3.
PAGE 6
6. PAGE 5. To lower door To raise door Adjust door for plumb and clearance Adjust track stop position (if using mount plates with stop) Single & Twin Note: Single Soft Close requires one front activator only. Twin Soft Open & Close requires two activators. One should already be in the track above the pocket (Page 4). Set front activator position. 2. 1. 3. CLICK! Slide activator to centre of door opening and tighten one grub Single screw. Gently close door until activator clicks.
PAGE 7
Trim 2. 7 PAGE 1. F x2 THIS WAY UP! CLICK! x6 3. 4. x 10 THIS WAY UP! x6 5. 6.
PAGE 8
7. 8. PAGE 8 Trim/Finishing Removable head jambs. Use #8 screws (not supplied). Tear off Break off section of split jamb to aid drywall fitting. Smooth rough edges. See page 10 for suggested jamb detail 9. Split jambs should be rounded out to accommodate any slight bowing of the door and allow door hardware to clear the jambs. 10. Do not nail through top of architrave Nail into head jamb only Use wedges to ensure round out is maintained when fixing drywall. 11.
PAGE 9
Removing Door 2. 9 PAGE 1. 1 2 Adjusting wrench 3. 4.
PAGE 10
PAGE Suggested Wooden Jamb Detail Suggested Wooden Jamb Detail To suit #8 screw Head Jamb (removable) 1 31mm 1 7/32" DW- 1 3/8'' [DW- 34.9mm] 19.1mm 3/4" DW/4 Closing Jamb Split Jambs 91mm 3 37/64" 19.1mm 3/4" 10mm 25/64" 54mm 2 1/8" 2mm R5/64" 13.5mm 17/32" 18.5mm 47/64" 19mm 3/4" 31mm 1 7/32" 3.2mm 1/8" 44.5mm 1 3/4" 9.5mm 3/8" 50.8mm 2" Head Jamb (removable) Closing Jamb info@cavitysliders.com www.cavitysliders.com Phone: (888) 466 0030 Fax: (310) 769 5824 DH+1 11/16'' [42.