User Manual

ManualsBrandsCatskill Craftsmen ManualsFurniture1580

GENERAL:

1. You have purchased model 1580. Overall dimensions of an assembled unit is 33 wide

x 27.5 deep (with drop leaf up) x 34.5 high. This cart is made of the finest Northeastern

Hardwood and matching veneer.

2. Should you need assistance or need to replace a damaged or missing part, DO NOT

RETURN THE UNIT TO THE STORE where you purchased it, simply give us a call at

607-652-7321 from 7:30 - 4:00 PM Eastern time and well send you the prepaid part via UPS

usually that same day! Please have model number and part description ready when you call.

You can also make a parts request on our website: www.catskillcraftsmen.com/customer_service

3. Read the assembly instructions and the enclosed brochure before beginning assembly.

Assembly is very easy if you read and follow the instructions step by step.

4. Tools required: Phillips screwdrivers, medium and small; medium flat blade screwdriver

and hammer.

CRAFTSMEN, INC.

Assembly Instructions

Model 1580

Deluxe Wine Island with Drop Leaf

Summary of content (14 pages)

PAGE 1
C R A F T S M E N, I N C. Assembly Instructions Model 1580 Deluxe Wine Island with Drop Leaf GENERAL: 1. You have purchased model 1580. Overall dimensions of an assembled unit is 33 wide x 27.5 deep (with drop leaf up) x 34.5 high. This cart is made of the finest Northeastern Hardwood and matching veneer. 2.
PAGE 2
CABINET PARTS TOP TOP P1 P3 Handle Side Panel (2) Back Panel (1) Drawer Bottom (1) D1 Drawer Front (1) D2 Drawer Back (1) D4 D3 Drawer Side Left (1) Drawer Side Right (1) Drop Leaf (1) Table Top (1) T2 Table Top Stick (2) Drawer Dowel (1) B2 Bottom Brace (1) B1 Top Brace (1) D7 Stemware Holder (5) Wine Rack Front Brace (3) Wine Rack Back Brace (3) Wine Rack Dowel (24) Wine Rack Side Brace (6)
PAGE 3
CABINET HARDWARE 1-3/4 Phillips Flat Head Machine Screw (8) Hinge (2) 1-1/2 Phillips Flat Head #8 Screw (2) 5/8 Wooden Plug (8) Cam Posts (2) 1-1/4 Phillips Flat Head #8 Screw (24) 10-24 Hex Nut (8) Cam (2) 1 Phillips Flat Head #8 Screw (5) 1 Truss Head Machine Screw (2) Towel Bar Post (4) 5/8 Phillips Flat Head #8 Screw (20) 3/8 Pan Head #8 Screw (30) Bastion Set Screw (6) Bastion Barrel Nut (6) 3/4 Long 3/16 DIA.
PAGE 4
STEP 1 1-1/4 #8 Screw Attach TableTop Support Stick to the side Panel using 1-1/4 Phillips flat head #8 screws. Make sure the counter sunk holes face out and down on the support stick when assembling. Repeat for other side panel. Repeat to other Side Panel T2 P2 4 Used in this step 1-1/4 Phillips Flat Head #8 Screw STEP 2 - IMPORTANT - Please read these instructions carefully! 1.
PAGE 5
STEP 3 A. Attach the Towel bars to the side panels using 1-1/4 #8 screws. B. Lay back panel flat on a smooth surface with holes up. IMPORTANT NOTE: Back panel is flush with bottom of side panels. Back panel is 1 shorter than side panels which leaves gap for drop leaf supports at the top. C. Attach side panels to the back panel with 1-3/4 machine screws (bolts) and hex nuts.
PAGE 6
IMPORTANT NOTE: STEPS 4 - 10 WILL BE ACCOMPLISHED WITH THE UNIT TOP UPSIDE DOWN ( INVERTED ), BUILDING UPWARD TOWARD THE BOTTOM/CASTER END! BE CAREFUL AS PART DESCRIPTIONS ARE BASED ON AN UPRIGHT, COMPLETED UNIT! STEP 4 Assemble the table top by placing the top and the drop leaf upside down on a smooth flat surface. Install hinges using 5/8 #8 screws. The longer part of the hinge goes on the drop leaf with the short part on the cart top. Fasten the drop leaf supports using 5/8 #8 screws.
PAGE 7
STEP 5 A. Turn the side/back assembly ( from step 3 ) upside down ( invert ) on top of the inverted table top. B. Drop two 1-1/4 # 8 screws into the holes in each of the table top sticks. C. Using the (+) marks from step 4 as a guide, insert the tips of the screws into the pilot holes in the unit top and finger tighten. When all 4 screws are properly aligned, tighten down.
PAGE 8
STEP 6 A. Attach the drawer back to the drawer sides with two 1-1/2 #8 screws. The drawer back leaves a 1 gap at the top to allow drop leaf support clearance. Make sure parts are aligned as in illustration 6A. B. Insert drawer bottom into the slots in the drawer sides, best side to inside of drawer. Slide down until seated in the slot in the drawer back. See illustration 6B. C. Screw the cam posts into the two outside holes on the inside face of the drawer front until seated.
PAGE 9
STEP 7 Take drawer, insert the drawer dowel thru the hole in the drawer back, invert drawer and place in cabinet cavity. Insert/turn drawer dowel into the 1/2 dia. hole in the back panel. STEP 8 Take the 2 front braces and tap/insert one 3/4 steel pin into each end of both braces until seated. About 3/8 will stick out when seated. Ok if loose. 4 used in this step 3/4 Long 3/16 DIA.
PAGE 10
STEP 9 A. Take the top front brace with the holes facing the bottom of the cart, insert the pins in the brace ends into the slots on the inside of the front legs and slide down until the brace rests on the bottom of the drawer front. B. Twist drawer dowel into the 1/2 dia. hole on the inside of the front brace. C.
PAGE 11
STEP 10 A. Insert one 3/4 pin into the end of each stemware holder. Orient holder as shown in the illustration and put pins into holes in the back panel. B. Attach the stemware holders to the bottom edge of the top front brace using 1 #8 screws. C. Insert and tap caster sockets with hammer until the teeth grab the wood. DONT POUND SOCKET FLAT OR CASTER SHAFT WILL NOT ENTER. D. Insert casters and seat by pushing straight downward with heel or your hand, or tap into place with a hammer.
PAGE 12
STEP 11 A. Attach rack front to the rack sides using bastions. (see bastion assembly instructions below for added information. B. Insert wine bottle support dowels into rack front and back. C. Secure rack back to sides using 1-1/4 #8 screws (4 used in this step). D. Attach inner rack glide to rack sides using 3/8 #6 pan head screws. Rack glide should be flush with the rack front.
PAGE 13
STEP 12 A. Upright Unit. Take care when you upright the unit so that the drop leaf is supported with your hand. B. Slide wine racks into place. The wine rack will be properly seated in the glides once it has been pushed all the way in - it may take extra force to push the rack in initially. Once properly seated the wine rack should then glide smoothly. C. Tap wooden disks into sides.
PAGE 14
012009 For continued beauty and long life of your Catskill Craftsmen cart, we recommend Catskill Craftsmens Butcher Block Oil. If you would like to purchase Butcher Block Oil directly from Catskill Craftsmens factory, we offer a reduced price. For one eight ounce (8 fl. oz.) bottle, which is sufficient for two applications, simply send $5.95 along with the completed coupon to the address below. C R A F T S M E N, I N C.