LMU-2640™ Hardware and Installation Guide Version 1.
LMU-2640™ Hardware and Installation Guide License Agreement FOR SOFTWARE, APPLICATION PROGRAMING INTERFACES (APIS) & DOCUMENTATION IMPORTANT: DO NOT INSTALL OR USE THE SOFTWARE OR DOCUMENTATION UNTIL YOU HAVE READ AND AGREED TO THIS LICENSE AGREEMENT. This is a legal agreement between you, the Customer, and CalAmp DataCom Incorporated (“CalAmp”). By installing and/or using the software or documentation, you are consenting to the terms of this License.
LMU-2640™ Hardware and Installation Guide Customer agrees to include the notice “Copyright © 1999 – 2009 CalAmp DataCom Inc., All Rights Reserved” in Applications developed with the Software. Customer agrees to include the following CalAmp Copyright and Government Restricted Use notice in all documentation and in any Application on-line help or readme file. “Portions of this computer program are owned by CalAmp DataCom Inc., Copyright © l999 – 2009, CalAmp DataCom Inc., All Rights Reserved.
LMU-2640™ Hardware and Installation Guide Limited Warranty COVERING THE PHYSICAL MEDIA AND PRINTED MATERIALS: CalAmp warrants to you, the original licensee, that the media on which the Software is recorded are free from defects in materials and workmanship under normal use and service FOR A PERIOD OF NINETY (90) DAYS FROM THE DATE OF DEVELOPER LICENSE PURCHASE.
LMU-2640™ Hardware and Installation Guide Regulatory Information Human Exposure Compliance Statement Pursuant to 47 CFR § 24.52 of the FCC Rules and Regulations, personal communications services (PCS) equipment is subject to the radio frequency radiation exposure requirements specified in § 1.1307(b), § 2.1091 and § 2.1093, as appropriate. CalAmp DataCom Inc.
LMU-2640™ Hardware and Installation Guide Table of Contents License Agreement ................................................................................................................................................. ii Limited Warranty ..................................................................................................................................................iv Regulatory Information................................................................................................
LMU-2640™ Hardware and Installation Guide 4.2.5 Visibility of Diagnostic LEDs .............................................................................................................36 4.2.6 Cable Length ........................................................................................................................................36 4.2.7 Moisture and Weather Protection ........................................................................................................36 4.2.
LMU-2640™ Hardware and Installation Guide 1 Introduction Welcome to the LMU-2640™ Hardware and Installation Guide. This manual is intended to give you information on the basic setup and installation of the CalAmp LMU-2640™ product including hardware descriptions, environmental specifications, wireless network overviews and device installation. 1.1 About This Manual The LMU-2640™ is one of the most flexible and economical mobile tracking hardware products available.
LMU-2640™ Hardware and Installation Guide 1.2 About The Reader In order to limit the size and scope of this manual, the following assumptions have been made about the reader. You are familiar with GPS concepts and terminology You have some experience with installing equipment in vehicles You are familiar with the use of AT Commands You are familiar with the use of terminal programs such as HyperTerminal or PuTTY V1.0.
LMU-2640™ Hardware and Installation Guide 1.3 About CalAmp CalAmp is a leading provider of wireless communications products that enable anytime/anywhere access to critical information, data and entertainment content. With comprehensive capabilities ranging from product design and development through volume production, CalAmp delivers cost-effective high quality solutions to a broad array of customers and end markets.
LMU-2640™ Hardware and Installation Guide 1.4 About the CalAmp Location Messaging Unit-2640™ (LMU-2640™) The LMU-2640™ fleet tracking unit offers leading edge technology including a new 3D accelerometer for measuring driver behavior and vehicle impacts while offering high reliability fleet customers demand. Competitive Price, Competitive Technology, Competitive Edge The LMU-2640™ is a robust fleet device you can count on for AVL applications.
LMU-2640™ Hardware and Installation Guide 2 System Overview 2.1 Overview The entire purpose behind a fleet management system is to be able to remotely contact a vehicle, determine its location or status, and do something meaningful with that information. This could include displaying the vehicle location on a map, performing an address look-up, providing real-time driving directions, updating the vehicles ETA, monitoring vehicle and driver status or dispatching the vehicle to its next pick up.
LMU-2640™ Hardware and Installation Guide Figure 1 - Basic System Architecture V1.0.
LMU-2640™ Hardware and Installation Guide 2.2 Component Descriptions 2.2.1 Wireless Data Network The Wireless Data Network provides the information bridge between the LM Direct™ server and the LMU-2640s™. Wireless data networks can take a variety of forms, such as cellular networks, satellite systems or local area networks. At this point in time, the networks available to the LMU-2640™ are: GSM/GPRS 2.2.
LMU-2640™ Hardware and Installation Guide 2.2.5 PULS™ PULS™ (Programming, Update and Logistics System) is CalAmp’s web-based maintenance server offering out-of-the-box hands free configuration and automatic post-installation upgrades. PULSTM provides a means for configuration parameters, PEG scripts, and firmware to be updated Over-The-Air(OTA) and allows CalAmp customers to monitor unit health status across your customers’ fleets to quickly identify issues before they become expensive problems. 2.2.
LMU-2640™ Hardware and Installation Guide 2.3 Wireless Data Primer This section is meant to give an overview of the wireless data technologies employed by the CalAmp LMU-2640™. 2.3.1 SMS (Short Message Service) “The Short Message Service (SMS) is the ability to send and receive text messages to and from mobile telephones. The text can comprise of words or numbers or an alphanumeric combination. SMS was created as part of the GSM Phase 1 standard.
LMU-2640™ Hardware and Installation Guide 3 Hardware Overview 3.1 Location Messaging Unit-2640™ (LMU-2640™) 3.1.1 LMU-2640™ Handling Precautions 3.1.1.1 Electrostatic Discharge (ESD) Electrostatic discharge (ESD) is the sudden and momentary electric current that flows between two objects at different electrical potentials caused by direct contact or induced by an electrostatic field.
LMU-2640™ Hardware and Installation Guide 3.1.1.4 Packaging Anytime the sub assembly is shipped and it is not fully packaged in its final housing it must be sealed in an ESD safe bag. 3.1.1.5 Electrical Over-Stress (EOS) The GPS receiver can be damaged if exposed to an RF level that exceeds its maximum input rating. Such exposure can happen if a nearby source transmits an RF signal at sufficiently high level to cause damage. 3.1.1.
LMU-2640™ Hardware and Installation Guide 3.1.2 Environmental Specifications The LMU-2640™ is designed to operate in environments typically encountered by fleet vehicles, including wide temperature extremes, voltage transients, and potential interference from other vehicle equipment. To ensure proper operation in such an environment, the LMU-2640™ was subjected to standard tests defined by the Society of Automotive Engineers (SAE). The specific tests included temperature, shock, vibration, and EMI/EMC.
LMU-2640™ Hardware and Installation Guide Power Consumption Active Standby :70mA at 12VDC Sleep on Network (SMS): 10mA Sleep on Network (GPRS): 20mA Deep Sleep: 3mA GPS 50 channel (with SBAS, DGPS) GPS Receiver 2m CEP (with SA off) -160 dBm tracking sensitivity Communications (Comm) Quad Band Class 12 GPRS Modem 850 MHz (Class 4) – 2W 900 MHz (Class 4) – 2W 1800 MHz (Class 1) – 1W 1900 MHz (Class 1) -1 W GPRS Packet Data (UDP) SMS RoHS Compliant V1.0.
LMU-2640™ Hardware and Installation Guide 3.2 Primary Connector The LMU-2640™ uses a Male (pin) Molex Micro-Fit 3.0TM Dual Row, 20 circuit header to receive power, ground and supply input and output signals.
LMU-2640™ Hardware and Installation Guide The mating connector for the LMU-2640™ is the 3.00mm (.118") Pitch Micro-Fit 3.0™ Receptacle Housing, Dual Row, 20 Circuits connector. Part Number 430252000 (http://www.molex.com/pdm_docs/ps/PS-43045.pdf) V1.0.
LMU-2640™ Hardware and Installation Guide 3.2.1 LMU-2x30™ -3 Wire Power Cable The standard power harness for the LMU-2640™ comes in two varieties: Part Number 5C849-8: 20-pin basic 3-Wire Power Harness (unfused) Part Number 5C848-8: 20 pin basic w-Wire Power Harness (fused) Figure 3 - Basic 3-Wire Power Harness - unfused Figure 4 - Basic 3-Wire Power Harness - fused V1.0.
LMU-2640™ Hardware and Installation Guide 3.2.2 LMU-2640™ – Full I/0 Wiring Harness – Part Number 5C867 This harness provides the complete set of I/O connectors including fused Power and Ignition lines. Figure 5 – Full I/O Wiring Harness V1.0.
LMU-2640™ Hardware and Installation Guide 3.2.3 LMU-2640™ - Serial Adapter To add a host serial adapter to the LMU-2640™ there are 2 additional parts: Part Number 133360: Serial Pigtail Adapter. This is connected to 5C867 to provide a connection for the Serial Adapter itself Part Number 133337: Serial Adapter. Figure 6 - LMU-2640™ Serial Pigtail Adapter Figure 7 – LMU-2640™ Serial Adapter V1.0.
LMU-2640™ Hardware and Installation Guide 3.2.3.1 Attaching the Pig-Tail Serial Adapter These instructions describe how to connect the Serial Pig-Tail Adapter to the LMU-2640™’s 20 Pin wiring harness. It is recommended that the LMU be powered-off and the cable detached when installing the lead kit. Insert crimped pins, one at a time into the back of the 20-pin wiring harness connector as indicated in the steps below. 1. Install Black ground lead to pin 1 of 20-pin connector on wiring 2.
LMU-2640™ Hardware and Installation Guide 3.2.4 LMU-2640™ Miscellaneous Accessories The following items are available from CalAmp for use with the LMU-2640™’ Part Number 4C763: iButton Reader and Cable Assembly Part Number 4C764: Switch LED Cable Assembly Part Number 4C765: Buzzer and Cable Assembly Figure 9 - iButton Reader and Cable Assembly Figure 10 - Switch LED Cable Assumbly V1.0.
LMU-2640™ Hardware and Installation Guide Figure 11 - Buzzer and Cable Assembly V1.0.
LMU-2640™ Hardware and Installation Guide 3.2.5 GPS Receiver The LMU-2640™’s GPS receiver has the following specifications: 50 channel GPS receiver Accuracy: 2 meter CEP (with SA off) -160dBm Tracking Sensitivity For external models, the antenna connector is SMA female. Note that the CalAmp LMU-2640™ requires an antenna amplifier that operates at 3VDC; 5VDC amps will not work. 3.3 Available Radio Interfaces GPRS – Built In Antenna GPRS – External Antenna 3.
LMU-2640™ Hardware and Installation Guide Configuration and Activation 3.5 Configuration Quick Start Guide This section details how to quickly get an LMU-2640™ provisioned and configured to point at a specific server. It is assumed that a PEG script has already been created and is being managed through LMU Manager or PULS™, the CalAmp Maintenance System.
LMU-2640™ Hardware and Installation Guide 3.6 Quick Start - General Config All LMU-2640s™ must go through a common step during the configuration and provisioning process. Specifically, this is pointing the LMU to the LM Direct™ server, either via IP or a URL This configuration process is accomplished via a series of AT Commands. 1. 2. 3. 4. Power up the LMU-2640™ Plug the serial cable into your laptop Open a terminal session to the LMU-2640™ Enter the address of the LM Direct™ server.
LMU-2640™ Hardware and Installation Guide 3.7 Auto provisioning of GSM LMUs For certain operators, the LMU can auto-populate the APN, username and password settings based on the Mobile Country Code (MCC) and the Mobile Network Code (MNC) of the SIM. Upon inserting a new SIM the APN, username and password will switch to the new SIM card's defaults if the MCC and MNC values change.
LMU-2640™ Hardware and Installation Guide Telstra Australia (MCC 505, MNC 01, 11, 71, 72) o APN 0 & 1: telstra.internet Vodafone Ireland (MCC 272, MNC 01) o APN 0 & 1: isp.vodafone.ie o Username: vodafone o Password: vodafone Vodafone New Zealand (MCC 530, MNC 01) o APN 0 & 1: internet o Username: guest o Password: guest Vodafone UK (MCC 234, MNC 15) o APN 0 & 1: internet o Username: web o Password: web Unless otherwise stated, the username and password will be set to “dummy”.
LMU-2640™ Hardware and Installation Guide 3.8 Activating a GSM LMU using AT Commands For a GSM/GPRS operator3 you will get the LMU in one of two varieties, one with a SIM and one without. If you get an LMU without a SIM (which is the typical case) the operator will simply ask for the IMEI of the LMU. The IMEI (International Mobile Equipment Identifier) is printed on the bottom of the LMU under the LMU’s ESN. Again, DO NOT give the operator the ESN of the LMU.
LMU-2640™ Hardware and Installation Guide The last item an operator may provide is a SIM PIN. The PIN is effectively a password to the device. The main difference here is that the PIN will restrict all the capabilities of the GSM device, where the SPC is used just for configuration. The activation sequence for a GSM LMU would therefore look as follows: AT$APP PARAM 2306,0, “myAPN.myOperator.
LMU-2640™ Hardware and Installation Guide 3.9 Accessing the SIM The following instructions should be used when attempting to access the SIM in a GSM LMU-2640™. When opening the LMU‐2640™ take care to not to touch the GPS Patch Antenna as an accidental ESD discharges may render it inoperable. 1. Remove the top plate of the LMU-2640™. The LMU-2640™’s enclosure is held together by 4 plastic clips.
LMU-2640™ Hardware and Installation Guide 4. Insert the SIM into the LMU. Figure 13 - LMU-2640™ - Partially Inserted SIM 5. Snap the LMU-2640™’s cover back in place. V1.0.
LMU-2640™ Hardware and Installation Guide 4 Installing the LMU The installation of the LMU and its antennas can have a major impact on the LMU’s performance. It is recommended that installers be familiar with the installation of GPS and cellular devices and are comfortable in a vehicle environment. 4.1 Preparing for Installation Be sure you have received all the LMU components you need.
LMU-2640™ Hardware and Installation Guide 4.2 Plan The Installation Verify Power, Ground and Ignition. Be sure to check each source (power, ground and ignition) to ensure that the proper signaling exists. This is typically accomplished with a multi-meter. Before drilling any holes or running any wires, decide where each hardware component will be located (LMU, antennas, peripherals, etc.). Be sure that the cables to the LMU are not bent or constricted in any way.
LMU-2640™ Hardware and Installation Guide 4.2.2 Placement of Antennas There are effectively three options for placements of an antenna: Roof-mount (magnetic or thru-hole) Glass-mount Covert (e.g.
LMU-2640™ Hardware and Installation Guide 4.2.2.1 Comm Antenna Placement Guidelines The Comm. Antenna must be located at least 20cm away from vehicle passengers, other personnel, or bystanders in order to comply with FCC radio frequency exposure limits. Typically, the Comm antenna used by the LMU for wireless service is a standard 3-dB gain whip. It mounts with standard mounts (i.e. thru-hole, magnetic mount or peel and stick) and requires a ground plane to work properly.
LMU-2640™ Hardware and Installation Guide prevent the GPS receiver from operating properly. When laying out the antenna cable, care should be taken so that the cable is not subjected to crushing or strain. 4.2.2.3 Placement of Combination and Internal Antennas When dealing with combination antennas, it is more important to considered GPS performance over Comm performance. GPS signal strengths are much lower than those typically seen by cellular networks supported by the LMU.
LMU-2640™ Hardware and Installation Guide 4.2.3 Access to the SIM (Subscriber Identity Module) Card When used in a GSM or iDEN network, each LMU uses a Subscriber Identity Module (SIM) card, which should be inserted before you install the LMU for the first time. The SIM card is attached to the main-board inside the housing of the LMU unit.
LMU-2640™ Hardware and Installation Guide Two common methods are the use of Tamper Proof Sealant or creation of PEG Script to detect power loss or GPS antenna disconnections. V1.0.
LMU-2640™ Hardware and Installation Guide 4.3 Installing the LMU in a Vehicle This section provides instructions for installing an LMU in a vehicle. Be sure to consider the design decisions described in the previous sections. When you are ready to begin installing the LMU, follow these steps: 4.3.1 Place the LMU unit in the vehicle. Typically, the LMU should be placed under the passenger seat or dashboard of the vehicle. LMUs with internal antennas should be placed to maximize their GPS performance.
LMU-2640™ Hardware and Installation Guide Kinks or knots in the antenna cable can prevent the GPS receiver from operating properly. When laying out the antenna cable, take care that the cable is not subjected to crushing or strain. The ideal location is typically near the center of the vehicle’s roof. However, it is also desirable to locate the cellular antenna as far from the GPS antenna as possible. Figure 17 - GPS Antenna Location 4.3.4 Mount the Comm. Antenna.
LMU-2640™ Hardware and Installation Guide Figure 18 - Window Mount Antenna Location 4.3.5 Typical Connection Sequence Attach the cable from the GPS antenna. Connect the cable from the Comm.. antenna Connect any peripherals to the LMU Plug in the power harness. The physical installation of the LMU hardware is now complete. V1.0.
LMU-2640™ Hardware and Installation Guide Figure 19 - Completed Install – separate antennas Figure 20 - Completed Install - Internal antennas V1.0.
LMU-2640™ Hardware and Installation Guide 4.
LMU-2640™ Hardware and Installation Guide 4.4.1 Ignition and Inputs The LMU-2640™ provides up to 5 external inputs and one internal. The external inputs are protected from typical vehicle transients and can be directly connected to most vehicle level logical inputs from 4 volts up to the vehicle power input level (typically 12 VDC). Their input impedance is approximately 10k. One of these inputs is dedicated to sensing the vehicle’s ignition status to provide for flexible power management.
LMU-2640™ Hardware and Installation Guide Figure 21 - Sample Input Wiring V1.0.
LMU-2640™ Hardware and Installation Guide 4.4.2 3-Axis Accelerometer Input The LMU-2640™ supports an internal 3 Axis Precision Accelerometer as one of its discreet inputs. When the LMU is moved in any direction, the associated input will be in the High state. If the LMU’s accelerometer does not detect motion, then the input will be in the Low state. No external connections are required for this functionality to be operational. 4.4.3 Outputs The LMU’s outputs are designed to drive external relays.
LMU-2640™ Hardware and Installation Guide 4.4.4 Status LEDs The LMU-2640™ is equipped with two Status LEDs, one for GPS and one for COMM (wireless network status).
LMU-2640™ Hardware and Installation Guide 4.5 Installation Verification In many cases it is desirable to verify that an installed LMU-2640™ is working properly. That is, installers should verify that the GPS and communications functions of the LMU2640™ are working properly before departing the installation site. In more robust cases, some key configuration settings such as the Inbound Address and URL should also be verified. Note that these processes are all based on issuing AT Commands to the LMU-2640™.
LMU-2640™ Hardware and Installation Guide 4.5.2 GPS Verification The next step is to verify that the GPS receiver is seeing enough satellites to obtain a valid GPS position. Again, installers have two choices on how to perform this verification. First, like the Comm Verification, there is a GPS status LED (i.e., the one closest to the SMA connector). If this LED is solid, then the LMU has found GPS service.
LMU-2640™ Hardware and Installation Guide 4.5.3 Inbound Verification The last item to verify is that the LMU-2640™ is sending data to the correct server. In general, this is a two-step process that will need the aid of an observer on the back end. That is, a technician will have to be logged in so they can monitor data coming into the backend mapping/vehicle management application.
LMU-2640™ Hardware and Installation Guide 4.5.4 Verification via SMS The current Comm, GPS and Inbound status of a GSM LMU can be obtained via SMS provided you have access to an SMS capable phone or PDA. Using your handset, send the following SMS Message to the LMU: !R0 Within a few minutes, the LMU should return a response in the following format: APP: COM: [./d/D][./a/A][.
LMU-2640™ Hardware and Installation Guide o [./L]: This field indicates if the LMU’s log is currently active. An ‘L’ indicates that the log is currently in use (i.e. one or more records have been stored) where a ‘.’ indicates the log is inactive. o [IP Address]: This is an optional field if and is only present if the LMU has established a valid data session. This field will contain the current IP address of the LMU as assigned by the wireless network. Note that if you see a value of 192.168.0.
LMU-2640™ Hardware and Installation Guide o : This will be the type of Mobile ID in use by the LMU. The available types are, Off, ESN, IMEI, IMSI, USER, MIN and IP ADDRESS. INB: o : This is the current IP address in use by the LMU. This value should match the IP address of your LM Direct™ server. o : This is the current UDP port the LMU will use to deliver its LM Direct™ data. This value should match UDP port you are using on your LM Direct™ server.
LMU-2640™ Hardware and Installation Guide Appendix A - HyperTerminal Configuration Click the Start button and go to Programs, Accessories and Communications. Click the Hyper Terminal icon. This should display a new connection wizard. Name the connection LMU Click OK. V1.0.
LMU-2640™ Hardware and Installation Guide Change Connect using field to read Direct to ComX, where X is the Com port that the LMU is attached to. Click OK. Change Bits per second to read 115200. Click OK. V1.0.
LMU-2640™ Hardware and Installation Guide The wizard should now close and a cursor should appear in the main HyperTerminal window. It is a good idea to verify that communications are established with the LMU. This can be done by issuing the following AT Command: ATI0 A response similar to the following should appear: APP:LMU,001 V8.0b (Sep 26 2007 18:10:32) PIC:TIM S/N 4130000200 GPS:UBLOX-00040001 -5.00 Jan 09 2006 12:00:00 Radio:SIEMENS TC65-REVISION 02.
LMU-2640™ Hardware and Installation Guide To reconnect HyperTerminal to the LMU select Call from the Call menu. V1.0.
LMU-2640™ Hardware and Installation Guide Appendix B - Windows Vista - Putty Setup Microsoft stopped including the HyperTerminal program as part of its offering with Windows Vista. As a result you will need to find an alternate program to communicate directly with the LMU. One option is to purchase HyperTerminal from Hilgraeve (http://www.hilgraeve.com/hyperterminal.html). Alternatively you can use a terminal emulation program such as PuTTY. (http://www.chiark.greenend.org.uk/~sgtatham/putty/).
LMU-2640™ Hardware and Installation Guide V1.0.
LMU-2640™ Hardware and Installation Guide FCC Regulations: This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
