LTR20091036, Rev.
Barbecue Island Assembly . . . . . . . . . . 5 Unit Attachment . . . . . . . . . . . . . . . . . . . . . . 5 Stucco and Tile Application . . . . . . . . . . . . . 6 Rock / Stone Application . . . . . . . . . . . . . . . 7 Granite Kit Instructions . . . . . . . . . . . . . . . . 9 Griddle and Griddle Storage . . . . . . . . . . . . 10 Light Switch Installation . . . . . . . . . . . . . . 11 Cleaning and Maintenance . . . . . . . . . . 12 About Natural Stone . . . . . . . . . . . . . . . . . .
Safety Instructions WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equipment. • • • • • • The area surrounding your new grill should be kept clean and free from flammable liquids and other combustible materials such as mops, rags or brooms, as well as solvents, cleaning fluids, and gasoline.
2 Safety Instructions • • • To prevent fire and smoke damage, remove all packaging material before operating grill. Do not use an extension cord to supply power to your Cal Flame™ grill or cart. Such use may result in fire, electrical shock or other personal injury. Do not install a fuse in the neutral or ground circuit. A fuse in the neutral or ground circuit may result in an electrical shock hazard. Do not ground this appliance to a gas supply pipe or hot water pipe.
• • • • • • • • • Never allow clothing, pot holders or other flammable materials come in contact with or be close to any grate, burner or hot surface until it has fully cooled. Never wear loose fitting or hanging garments while using your grill. Fabric may ignite and result in personal injury. Do not use water on grease fires. Never pick up a flaming pan. Turn the appliance off and smother the flaming pan with a tightfitting lid, a cookie sheet or a flat tray.
4 Safety Instructions • • • Do not reach over your grill or any other surfaces when hot or in use. Do not heat any unopened glass or metal container of food on the grill. Pressure may build up and cause the container to burst, possibly resulting in serious personal injury or damage to the grill. Only use dry pot holders and do not use a towel or other bulky cloth in place of pot holders. Moist or damp pot holders used on hot surfaces can cause burns.
Barbecue Island Assembly Unit Attachment 5 Installation / Assembly www.calspas.com 1. Place the island sections together on the ground. Make sure the ground where the barbecue is placed is as level as possible for best alignment. NOTE: If the ground is not level, use shims to level out the island sections. This needs to be done before you intall the bolts. 2. Connect the speakers, lights, and main power cables before sliding the sections together. 3.
6 Installation / Assembly Stucco and Tile Application 1. Prepare and fill the gap or seam line with speed set. 2. Using your fingertips, push and flatten out the speed set into the seam line. NOTE: Allow the speed set to dry before proceeding with the next step. 3. Using a small brush or hopper gun, apply stucco to the seam line. 4. Mix grout with water in a container. 5. Fill the tile seam line with grout using a small spatula or your finger. LTR20091036, Rev.
Rock / Stone Application 1. Place the island sections together on the ground. 2. Make sure the ground where the barbecue is place is as level as possible for best alignment. NOTE: If the ground is not level, use shims to level out the island sections. This needs to be done before you place the bolts. 7 Installation / Assembly 3. Connect the speakers, lights, and main power cables before sliding the sections together. 4.
8 Installation / Assembly 9. Fill the tile seam with grout using a small spatula or your finger. 10. Clean the grout with a damp rag. LTR20091036, Rev. B 2009 Barbecue Islands 11. Let the grout and mortar dry for at least three hours. www.calspas.
Granite Kit Instructions Blue White Black Sapphire Brown White Black Yellow Red-Brown Giallo Veneziano Blue Yellow White New Venetian Gold Green White Black Uba Tuba (Labrador) Granite kits come in the following colors. Each contains various tinting colors as listed below: Brown 9 Installation / Assembly 1. Pour a small amount of epoxy resin and a small drop of each tint color on a piece of a cardboard. NOTE: Refer to the granite tint color reference chart 2.
10 Installation / Assembly 8. Quickly fill one portion of the seam line with the epoxy mixture. Remove the excess epoxy material from the seam line using a razor blade. 9. Let the epoxy material cure for five minutes. 10. Pour a small amount of epoxy and hardener separately on a piece of cardboard. 11. Mix the epoxy material well with the hardener. 12. Quickly apply the epoxy mixture to the seam line. Remove the excess epoxy material from the seam line using a razor blade. 13.
Light Switch Installation If you have the hardware interior island option, you will need to install the light kit. The kit consists of a 12-volt light, a wiring harness and a microswitch and bracketry. The microswitch mounts to the bracket with a supplied set of screws and nuts. Once you mount the the switch bracketry, choose a location for the light. The light can be mounted anywhere in the island that provides you with the light you need for your internal storage area.
12 Cleaning and Maintenance Cleaning and Maintenance About Natural Stone A natural characteristic of granite and marble is its inherent lack of uniformity. Because it is a completely natural material, it can have a great deal of variation in color, shade, finish, tint, hardness, strength, and so on. Any time you use natural stone, you can always expect differences from one tile to the next. You will frequently see dry seams, pit or fossils. These areas are often filled in at the factory.
Granite Top Clean stone surfaces with a few drops of neutral cleaner, stone soap (available from Monticello Granite) or a mild liquid dishwashing detergent and warm water. Use a clean rag for best results. Too much cleaner or soap may leave a film and cause streaks. Do not use products that contain lemon, vinegar or other acids on the granite the high acid content may etch the surface. Rinse the surface thoroughly after washing with the soap solution and dry with a soft cloth.
14 Cleaning and Maintenance Tile If spillage occurs, then clean up as soon as possible. • • • Standing water or other liquids can deteriorate tile and grout, and should always be removed. Avoid hard blows that can chip the tile. Protect against scratches, especially on natural stone tiles. Protect against chipping by using a cutting board. Care • Cleaning Wash with detergent solution, and rinse.
• • • • • • • Never use wax to clean tile surface. Do not place sharp object on tile surface. Do not use harsh cleaning agents (such as steel wool pads) which can scratch or damage the surface of your tile. Do not combine ammonia and household bleaches. Do keep this information and refer to it when necessary. Do read and follow label directions for all cleaners. Do use a silicone sealer on grout joints if continuous staining is a problem. Do test scouring pads in a small area first.
16 Cleaning and Maintenance Synthetic Panel • Do clean synthetic panels with water and mild detergent. Do dust surfaces frequently. Do’s • Don’t use any cleaning chemical to clean or wash synthetic panels. Don’t use vinegar, lemon juice or other cleaners containing acids. Don’t use cleaners that contain acid such as bathroom cleaners. Don’t mix bleach and ammonia; this combination creates a toxic and lethal gas.
Cleaning Products and Materials CLR Lime-Away Oven cleaner Cleansers such as Ajax or Comet Ammonia Bleach Chlorine Steel wool pads Wire brushes Scrapers Pumice Avoid using these common cleaning products and materials – they will damage the surface of your stainless steel.
18 Cleaning and Maintenance 1. Clean Thoroughly clean stains, food, and grime using a sponge or damp cloth with warm water and a mild dish soap. Use Fantastik or Formula 409 to remove heavier soil. 2. Rinse Thoroughly rinse all surfaces and dry them completely with a clean towel. Do not allow stainless steel to air dry. 3. Polish We strongly recommend that you apply a surface protectant to all exposed stainless steel surfaces.
Rust Removal It is a common misconception that stainless steel does not rust. It does not stain, corrode, or rust as easily as ordinary steel (it stains less), but it is not stain-proof. If not properly protected and maintained, it can corrode, pit, and discolor. Because salt will accelerate rust and corrosion, grill or barbecue island owners who live near the beach need to be diligent in maintaining their stainless steel hardware.
20 Cleaning and Maintenance Cleaning the Interior of Your Grill 1. Thoroughly clean stains, food, and grime using a sponge or damp cloth with warm water and a mild dish soap. Use Fantastik or Formula 409 to remove heavier soil. 2. Thoroughly rinse all surfaces and dry them completely with a clean towel. Do not allow water to accumulate and puddle on stainless steel. Water from various sources such as garden hoses contains iron which will give the appearance of rusting on stainless steel.
Cooking Grates Do not use a wire brush or stainless steel on any other part of your grill or any other stainless steel surface except the cooking grates or the griddle! Use a solution equal parts detergent and hot water just as you would for any cooking equipment. A stiff wire brush or steel wool may also be helpful in removing grime and food deposits. Note Drip Pan The full width drip pan will collect grease from the main grill area.
22 2009 Warranty 2009 Warranty LMS, Inc. offers the following limited warranty against defects in material and workmanship on Cal Flame barbecue islands and components. All Cal Flame models are warranted to be free from defects in material and workmanship at time of delivery. This limited warranty is only valid on Cal Flame models delivered in the United States or Canada and extends through the selling dealer to the original purchaser at the original site of installation.
covered item. However, the service agent may assess a reasonable travel or mileage charge per service call. If LMS determines that repair of a covered item is not feasible, LMS reserves the right to replace the defective merchandise with merchandise equal in value to the original purchase price. Warranty repair and / or replacement is the sole discretion of LMS and this warranty does not cover costs therein, including but not limited to: freight, removal, re-installation, etc.
24 2009 Warranty Disclaimers LMS shall not be liable for loss of use of the barbecue islands or other incidental or consequential costs, expense or damages, which may include, but are not limited to, removal of permanent deck or other custom fixtures or the necessity for crane removal. Any implied warranty shall have duration equal of the applicable warranty stated above. Natural stone: Rock, travertine, marble, granite, etc.
WARNING If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not store an LP cylinder not connected for use in the vicintiy of this or any other appliance. A fire resulting in serious injury or death may occur.
LMS Customer Service Department 1462 East Ninth Street Pomona, CA 91766 Toll Free: 1-800-CAL-SPAS Fax: 1-909-629-3890 www.calspas.com LTR20091038, Rev.