Drop Tool Instrux 1.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page c Standard Product Warranty Ben Hughes Communication Products Co., (BHCP) warrants that the company’s tools are free from defects in workmanship and material. BHCP will repair or replace its tools, which fail to give satisfactory service, due to defective workmanship or material. Repairs or replacement should be at the election and expense of BHCP and is your exclusive remedy in place of all other rights and remedies.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 1 Cable Prep Tools for Drop Cable Applications User Guide Contents: CPT Cable Stripping Tools . . . . . . . . . . . . . . . . . . . . . . 2 Super CPT™ Cable Stripping Tools . . . . . . . . . . . . . . 5 Cobra 360 Compression Tools . . . . . . . . . . . . . . . . . . 8 MCT Multi-Compression Tools . . . . . . . . . . . . . . . . . 10 HPT Hybrid Pocket Tools . . . . . . . . . . . . . . . . . . . . . . 13 Torque Wrenches . . . . . . . . . . . . . . . . . . . . . . . .
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 2 CPT Cable Stripping Tools Factory-calibrated to remove the right amount of cable jacket, cut the braid and dielectric to the proper length, and expose the center conductor in one smooth operation. To Strip Cable 1. Cut the cable to ensure that you have a square, cleanly cut end. For best results, use Cable Prep drop cable cutters. 2. While holding the tool, depress the lever.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 3 TIP: If it is necessary to clean additional debris from the sides of the cartridge, the center conductor of the cable you just stripped may be used for this purpose. TIP: If you stripped flooded cable, remove the flooding compound residue from the tool using a cotton swab and Cable Clear® cleaning solution, available from Cable Prep.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 4 To Replace a Cartridge on Tools without a Release Tab While holding the tool, depress the lever and grasp the cartridge on both sides. Then pull cartridge straight down and out. If necessary, tap the tool on a hard surface to free the cartridge. Reverse this process for cartridge installation and snap the cartridge in place. Move fingers away from cartridge and let go of lever.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 5 Super CPT™ Cable Stripping Tools Holds two cartridges to enable working on large- and small-diameter cables without changing tools. Connector support sockets eliminate need for separate insertion tool. To Strip a Cable Note that the Super CPT tool has a spring action that closes the tool around the cable automatically. Where the head of the tool opens to grab the cable, there is a "V" that secures the cable when the tool is closed around it.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 6 4. Rotate the tool in the opposite direction another few turns. Exception: For RG-7 and -11 cables, do not rotate the tool in the opposite direction. Because these cables have low braid coverage, doing so tends to wind the braid around the dielectric. 5. For small-diameter cables, you can pull the jacket and dielectric off the cable with the tool. Leave the tool closed around the cable, grasp the head of the tool, and pull it off the end of the cable.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 7 CAUTION: THE BLADES IN THE SUPER CPT CARTRIDGES ARE EXTREMELY SHARP. BE SURE TO KEEP YOUR FINGERS CLEAR OF THE BLADES. TOOL CARE: Ensure that the tool is clean and free of debris. Do not use oil on the tool as it may damage the plastic. Although Cable Prep blades are made of hardened tool steel for long life and easy cutting, they may need replacing after extended use.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 8 Cobra 360 Compression Tool Attaches all F-type compression connectors used on RG-6, -59, -7, -11 and mini coax cables. It features a performance-driven design that delivers easy, powerful leverage and ensures consistent, precise connections, every time. To Terminate a Connector 1. Prep the cable according to the connector requirements to achieve the proper braid exposure and center conductor length with the corresponding Cable Prep Drop Cable Stripping Tool.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page 9 5. Depress the lever towards the tool body until they are fully closed. 6. Open the lever to remove the compressed connector assembly from the tool. TOOL CARE: We advise periodic use of “3 in 1” oil on the plunger and other moving parts. To Adjust for PCT TRS and PPC EX Connectors NOTE: Cobra models installed with a fixed plunger tip (indicated by an .830 or .710 label) are not adjustable.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 10 MCT Multi-Compression Tools Provide dual-tool versatility using an innovative “spin & store” wheel. Individual models attach all RCA, BNC and F-type compression connectors used on RG-6, -59, -11 and mini coax cables. To Terminate a Connector Prep the cable according to the connector requirements to achieve the proper braid exposure and center conductor length with the corresponding Cable Prep Drop Cable Stripping Tool. Push the connector onto the cable. 1.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 11 TOOL CARE: We advise periodic use of “3 in 1” oil on the plunger and other moving parts. To Recalibrate MCT-101 Tools to Factory Settings 1. Remove wrench from storage compartment, labeled “Tool Box”. 2. Loosen lock nut on plunger. 3. Open lever by depressing trigger. 4. Rotate wheel to full stop in blue position. 5. Use wrench as a gauge by positioning it horizontally between support dogs and plunger tip.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 12 To Recalibrate MCT-102 Tools for F and RCA Connectors 1. Remove wrench from storage compartment. 2. Loosen lock nut on plunger. 3. Rotate wheel to full stop in yellow position. 4. Note throw distance of connector by observing its slip length. 5. Close lever. 6. Place an uncompressed, unattached connector on side of plunger tip. 7. Rotate plunger so that distance from end of connector to back side of dogs is slightly more than throw distance noted in step 4.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 13 HPT Hybrid Pocket Tools Compact and easy to use with either hand, individual models attach all RCA, BNC and F-type connectors used on RG-6,-59, -11 and mini coax cables. To Terminate a Connector 1. Prep the cable according to the connector requirements to achieve the proper braid exposure and center conductor length with the corresponding Cable Prep CPT Tool. (Note that HPT and CPT tools are color coded to match.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 14 Torque Wrenches Prevent damage to equipment from over tightening or signal loss due to loose connectors. End caps are color coded for easy identification of different torque settings. Knurled tool body ensures a firm hold during use. Matching End Cap Colors to Torque Requirements End Cap Color Torque Setting Blue Yellow Orange Green Black 12 inch pounds 20 inch pounds 25 inch pounds 30 inch pounds 40 inch pounds To Assemble Connector 1.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 15 NOTE: You may hear the wrench “click” at this time as it works to overcome the breakaway force of the tightened connector. This is fine, however; damage may occur with excessive force. 2. Once loosened, grasp the connector and unscrew by hand. Wing Ding Torque Wrenches Color coded to match F-connector ports to the appropriate cables and ensuring that connectors are tightened with the correct torque.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 16 Hex Crimp Tool Crimps connectors and center pins on drop cables. The HCT/ACT series of coax crimp tools crimp connectors requiring hex sizes .178" through .475" and center pins requiring crimp sizes .068" through .110". Before crimping the connector, remove all foreign material from the jaw area. TOOL CARE: Oil should be applied at regular intervals to all exposed pin points. These tools were designed as a crimp tool to do a specific task and effective work.
Drop Tool Instrux 1.16 2/2/16 2:49 PM Page 17 Field Maintenance Kits for the Hex Crimp Tool (MK-1050) are available from your distributor. They consist of 4 retaining pins, fasteners, U-shaped spring washers, 1 set of links, adjustment wheel and retaining rings. Carpet Cutter and Drill Guide Cuts easily and safely through carpet and pad, avoiding snags, pulls, and the “snowball” effect. 7/16" x 8" drill bit available. 1.
Drop Tool Instrux 1.16 2/2/16 2:48 PM Page a 207 Middlesex Avenue Post Office Box 373 Chester, CT 06412-0373 USA Toll-free: 1-800-394-4046 Phone: 1-860-526-4337 Fax: 1-860-526-2291 www.CablePrep.com © 2017 Ben Hughes Communication Products Company. All rights reserved.
