Installation, Care and Use of Your BROILMASTER Professional Cooking Product THIS MANUAL MUST REMAIN WITH THE PRODUCT OWNER FOR FUTURE REFERENCE. This manual covers the following BROILMASTER products: POWER BURNER / DOUBLE SIDE BURNER SINGLE SIDE BURNER MODELS BSABW16 BSABF12 BSAF12D F O R O U T D O O R U S E O N LY IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
TABLE OF CONTENTS BROILMASTER BBQ Models.......................................................................................................... 2/4 Overall Dimensions .......................................................................................................................... 5 Combustible Enclosure.....................................................................................................................6 Warning Before Use...........................................................
accessory SINGLE SIDE BURNER BSAF12D DOUBLE SIDE BURNER BSABF12 PR EM IU M GR ILL S Page 4 POWER BURNER BSABW16
Overall Gas Appliance Dimensions SPECIFICATIONS PR EM IU M GR ILL S Page 5
Built-In Sleeve Dimensions FOR COMBUSTIBLE INSTALLATIONS DOUBLE SIDE BURNER STEP 1: Place the Stainless Sleeve into the combustible construction STEP 2: Place equipment into sleeve and connect gas STEP 1: Place the Stainless Sleeve into the combustible construction STEP 2: Place equipment into sleeve and connect gas PR EM IU M GR ILL S Page 6 COMBUSTABLE ENCLOSURE POWER BURNER
! WARNING ! WARNING BEFORE USE • Read this manual carefully and completely before using your grill, to reduce the risk of fire, burn hazard or other injury, and to ensure proper installation and servicing. • Never use rusted, dented or damaged propane cylinders. Never store additional or empty propane cylinders in the grill cabinet or in the vicinity of this or any other gas or electrical appliance. Do not store propane cylinders indoors or on their sides for gas may escape.
Important Grilling Safety Information 1. ALWAYS ENSURE THAT SOMEONE IS AT THE GAS APPLIANCE AT ALL TIMES. 2. Prior to using Gas Appliance ensure that all tie down wires have been removed from burners. Never operate the Gas Appliance in a windy area. 4. Use an insulated glove or mitt when opening and operating the Gas Appliance. Open Gas Appliance lid slowly to allow heat and smoke to escape before fully opening. 5.
NOTICE: Commonwealth Of Massachusetts 1. Massachusetts requires all gas be installed using a plumber or gas fitter carrying the appropriate Massachusetts license. 2. All permanently-installed natural gas or propane installations require a “T” handle type manual gas valve be installed in the gas supply line to this appliance. 3. This does not apply to portable propane installations using a 20 pound cylinder. ! WARNING! CALIFORNIA PROPOSITION 65 1.
Converting Your Gas Accessory Your BROILMASTER appliance comes equipped to be converted to the opposite gas. Each appliance comes "GAS SPECIFIC", natural gas and packed with an LP gas conversion kit. On the side of the GAS BBQ there will be a rating plate that specifies the "GAS TYPE" and orifice size as well as contains your SERIAL NUMBER for your warranty. HOW DO I CONVERT MY APPLIANCE GAS TYPE? A professional plumber or gas accessory professional should be used to convert your gas accessory.
LP Gas Cylinder Safety LP gas accessory models are designed for use with a standard 20lb. Liquid Propane Gas (LP Gas) tank (sold separately. Never connect your gas accessory to an LP Gas tank that exceeds this capacity. A tank of approximately 12 inches in diameter by 1818-1/2 inches high is the maximum s LP Gas tank to use. You must use an "OPD" gas tank which has a listed Overfill Prevention Device. This safety feature prevents tank from being overfilled which can cause a malfunction of the LP Gas tank.
Gas Requirements And Hook-up LP GAS MODEL ONLY - TYPE 1 CONNECTION WITH REGULATOR AND HOSE TO YOUR LP GAS TANK. Connect and tighten the swivel nut of the gas hose to the Gas Appliance manifold shown below. Turn all Control Knobs to the OFF position. Inspect the valve connection port and regulator assembly for damage or debris. Remove any debris. Never use damaged equipment.
Gas Requirements And Hook-up (Cont'd.) CAUTION: When the appliance is not in use the gas must be turned off at the tank. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane. ! WARNING ! GAS REQUIREMENTS 1. Do not store spare LP cylinder within 10 feet (3m) of this appliance. 2.
Gas Requirements And Hook-up (Cont'd.) CONNECTING TO A PERMANENTLY PLUMBED GAS LINE Follow the diagrams below when connecting gas to your Gas Appliance from a natural gas line or a permanently plumbed hard piped LP connection. NOTE: When using a portable cart mounted Gas Appliance, the use of a 12ft. Q.C. Hose is recommended from Gas Appliance to gas supply. Whether the Gas Appliance is built-in to a permanent structure, the use of a S/S Flex-Line is recommended from Gas Appliance to gas supply.
Gas Requirements And Hook-up (Cont'd.) GAS SAFETY INSTRUCTIONS Your gas Appliance is designed for use with natural gas (NG) or LP gas. The gas pressure regulator supplied with this appliance must be installed and used on your Gas Appliance. The unit and Regulator are set to operate with an outlet pressure of 4" W.C. for NAT gas. When using LP gas, the regulator and Gas Appliance orifices must be connected to LP gas. (See converting your gas grills section).
USING THE BROILMASTER POWER BURNER The BROILMASTER Power Burner incorporates a cast Stainless, dual-ring, burner. Each ring can be independently operated for maximum heat control. Used together they can generate up to 60,000 BTU’s. The knob on the left controls the outer burner ring and the knob on the right controls the inner burner ring. The BROILMASTER Power Burner also features a fully extendable stainless steel drip pan.
GAS REQUIREMENTS Maximum Runs for all appliances on supply line Run Length 3/4” Pipe (in feet) Max BTU for all Appliances on line 10 360,000 20 245,000 30 198,000 40 169,000 50 150,000 60 135.000 70 123,000 80 115,000 WARNING COLD WEATHER WARNING: PROPANE Extremely cold temperatures may cause your burner to light inside the burner instead of outside.
LIGHTING INSTRUCTIONS FOR ALL GAS ACCESSORIES SIDE BURNER / DOUBLE SIDE BURNER • Press and 1/4 turn - Hold knob in and wait a few seconds • Once you hear "Gas" turn to the left and you will hear a "CLICK" sound and the burner should ignite • If the burner does not ignite Switch off wait 5 minutes and try again POWER BURNER • Push 1/4 turn and Hold knob in and wait a few seconds • You will hear "GAS" flowing • Turn to the LEFT and the Valve will "throw a flame" the the INNER or OUTER fire-ring depending on t
Location of your Gas Accessory The BROILMASTER Built in model is designed for easy installation into a non-combustible masonry enclosure. The BBQ must be surrounded by non-combustible material like Brick or Hardibacker but should never be installed into a wood island without a non-combustible enclosure (accessory) surrounding the Gas gas appliance Accessory. The gas appliance drops into the cutout opening and sits on the sides and back of the gas appliance.
Vent Registers LP Gas REQUIRED WHEN AN LP GAS TANK IS USED 10 Square Inch Minimum Each Register. 2 Per Side. 1 High And 1 Low INSULATED SLEEVE INSTALLATION INSTRUCTIONS IMPORTANT: Before you build the frame, you must take into consideration the total weight of the sleeve, Gas Appliance and any finishing materials. Review the table on the next page for the proper framing dimensions for the insulation sleeve. Determine the entry point for both the gas inlet and electric connections.
! WARNING ! Spiders and small insects can spin webs and nest in the grill burner ventures which can lead to a gas flow obstruction resulting in a fire in and around the burner tubes. This type of "FLASHBACK FIRE" can cause serious Gas Appliance damage and create an unsafe operating condition for the user.
Cleaning The Gas Appliance Proper care and maintenance will keep your Gas Appliance in top operating condition and prolong its life. Follow these cleaning procedures on a timely basis and your Gas Appliance will stay clean and operate with minimum effort. CAUTION: Be sure your Gas Appliance is OFF and cool before cleaning. CLEANING THE COOKING GRIDS - Before initial use, and periodically thereafter, wash your Cooking Grids in a mild soap and warm water solution.
Cleaning The Gas Appliance (Cont'd.) CLEANING EXTERIOR STAINLESS STEEL SURFACES: TO HELP MAINTAIN THE FINISH OF STAINLESS STEEL FOLLOW THESE CLEANING PROCEDURES FOR THE BEST RESULTS: CLEANING AND ADJUSTMENT Routine care and maintenance is required 1. After every use (after your Gas to preserve the appearance and corrosion Appliance has cooled down), wipe resistance of stainless steel.
BROILMASTER Limited Warranty WARRANTY TERMS FOR EMPIRE COMFORT SYSTEMS INC. BROILMASTER Stainless Steel Gas Grills Models: BSG262N, BSG343N, BSG424N Empire Comfort Systems Inc. warranties this BROILMASTER stainless steel gas accessory to be free from defects at the time of purchase and for the periods specified below. The grill must be installed by a qualified technician and must be maintained and operated safely, in accordance with the instructions in the owner's manual.
MASTER PARTS DISTRIBUTOR LIST Dey Distributing 1401 Willow Lake Boulevard Vadnais Heights, MN 55101 F. W. Webb Company 200 Locust Street Hartford, CT 06114 Phone: 651-490-9191 Toll Free: 800-397-1339 Website: www.deydistributing.com Parts: Heater, Hearth and Grills Phone: 860-722-2433 Toll Free: 800-243-9360 Fax: 860-293-0479 Toll Free Fax: 800-274-2004 Websites: www.fwwebb.com & www.victormfg.
Contacting Your BROILMASTER Dealer Before calling your BROILMASTER Dealer, please make sure you have the following information: • • • • Model number Date of purchase Proof of purchase by the original owner Serial number The serial number can be located on the rating plate which is located on the left side of the Gas Appliance or on the pull-out drip tray lighting instructions and also on the underside of the drip tray.
SIDE BURNER EXpLODED pARTS VIEW SINGLE SIDE BURNER PARTS LIST PR EM IU M GR ILL S Page 27
DOUBLE SIDE BURNER EXPLODED PARTS VIEW DOUBLE SIDE BURNER PARTS LIST PR EM IU M GR ILL S Page 28
DOUBLE SIDE BURNER EXPLODED PARTS VIEW DOUBLE SIDE BURNER PARTS LIST PR EM IU M GR ILL S Page 29
POWER SIDE BURNER EXPLODED PARTS VIEW POWER SIDE BURNER PARTS LIST PR EM IU M GR ILL S Page 30
POWER SIDE BURNER EXPLODED PARTS VIEW POWER SIDE BURNER PARTS LIST PR EM IU M GR ILL S Page 31
PR EM IU M GR ILL S BROILMASTER A Division of Empire Comfort Systems, Inc. 918 Freeburg Ave. Belleville, Illinois 62220 Visit our web site at www.broilmaster.com If you have a general question about our products, please e-mail us at info@empirecomfort.com. If you have a service or repair question, please contact your dealer.
