Owner’s Manual ® BONAIRE Evaporative Air Conditioning Installation Instructions For help with installation or warranty issues call 1-800-939-2983 or www.bonaire-usa.com For parts Visit our secure website www.bonairedurango.com This product may qualify for rebates* *Check with your local agency Please keep this important manual in a safe place. It is the owner’s responsibility to ensure that regular maintenance is carried out on this evaporative cooling product.
INSTALLATION INSTRUCTIONS Contents INTRODUCTION…………………………………………………………………………….….3 UNIT LOCATION………………………………………………………………………………..6 UNIT INSTALLATION…………………………………………………………………………..7 UNIT INSTALLATION (SIDE DISCHARGE)………………………………………………..14 CHECK LIST…………………………………..………………………………………………..26 PROBLEM SOLVING……………………………………………………………………….…27 PARTS LIST…………………………………………………………………………………….28 MAINTENANCE………………………………………………………………………………...30 WARRANTY……………………………………………………………………………………..31 SERVICE………………………………………………………………………………………....
INSTALLATION INSTRUCTIONS 1.0 Introduction General Information Thank you for purchasing a quality Bonaire Evaporative Cooler. We care about your safety and would ask you to spend a few minutes reading these simple instructions before operating this product. Safety! Read carefully all of these instructions prior to operating the unit. Read and Save these Instructions. Do not throw these Instructions away.
INSTALLATION INSTRUCTIONS 1.0 Introduction Evaporative Cooling The principal of your unit is to introduce fresh air, which is washed through the filter pads to provide cool fresh air. The air is exhausted taking with it any heat loading on the home. Exhaust It is essential for successful operation of evaporative air-conditioning that there are sufficient exhaust openings in the area to be ventilated. Open doors and windows will usually provide this.
INSTALLATION INSTRUCTIONS 1.
INSTALLATION INSTRUCTIONS 2.0 Unit location T LN 2.1 Unit Location Check List EPA - A correctly installed unit will perform to specification on sound pressure radiated noise. As an installer, you have a professional obligation to ensure that every practical and reasonable effort is made to install this product to best practice guidelines and ensure that any operational noise does not affect neighbours.
INSTALLATION INSTRUCTIONS Unit Installation 3.1 Down Discharge installation The evaporative cooler will be delivered with the fan motor assembly installed in “down discharge” mode. See the image below. The air will be directed downwards when installed in this configuration. NOTE: This cooler is suitable for use with 17 ¾” and 19 ¾” duct sizes.
INSTALLATION INSTRUCTIONS Unit Installation 3.2 Electrical connections NOTE: Use hand tools when refitting the screws, tightening the screws with power tools can strip the screw holes. 3.2.1. Unscrew the thumb screws (transit screw) from the top of the grills. 3.2.2. Slide the removable grill upward and remove from the unit.
INSTALLATION INSTRUCTIONS Unit Installation 3.2.3. To fit a Listed flexible conduit electrical supply cable electrical supply cable utilise the 7/8” hole in the panel. For electrical connections, use a Listed, liquid tight, nonmetallic flexible conduit connector, of suitable size for the panel conduit opening, and suitable for outdoor use. Secure the connector to the panel with locking nut. See image below for location. 3.2.4.
INSTALLATION INSTRUCTIONS Unit Installation 3.2.5. Connect the wiring as shown in the diagram below using a Listed Flexible conduit to connect to the power supply. WARNING:- Electrical connections should be performed by a qualified electrician so that all electrical wiring conforms to local standards. .
INSTALLATION INSTRUCTIONS Unit Installation 3.3 Water connections 3.3.1 Connect the Float valve to the water supply. Note the float valve and connections have been factory fitted requiring only water supply hose to be fitted to the external connection fitting at the corner of the tank /base as shown in the image below. Ensure all water connections are securely fastened to prevent leaks. Float valve assembly Tank / base External connection 3.3.
INSTALLATION INSTRUCTIONS Unit Installation Ensure the cooler is level. Adjust the mounting legs if necessary. Mounting legs Turn the water on to the unit and allow the unit to fill. Check water fittings do not leak. Ensure float valve operates. Fit the grill panels and check for even wetting of the filter pads. Check bleed off rate.
INSTALLATION INSTRUCTIONS Unit Installation IMPORTANT: During installation ensure that no holes are drilled into the water sump.
INSTALLATION INSTRUCTIONS Unit Installation 3.4 Converting from Down Discharge to Side Discharge Installation NOTE: Handle the fan/venturi assembly with care, as the fan blade is not protected by the venturi once removed. The evaporative cooler has been designed to allow for the discharge configuration to be changed to “side discharge” mode. The air will be directed to the side in this configuration. a.
INSTALLATION INSTRUCTIONS Unit Installation e. Disconnect the motor and pump cables from control box plugs. Disconnect plugs f.
INSTALLATION INSTRUCTIONS Unit Installation g. Remove the the grill on the opposite side to the side discharge grill h.
INSTALLATION INSTRUCTIONS Unit Installation i. Remove the screws fastening the top of each post. Keep the screws to refit when reassembling to cooler. j. Remove the screws fastening the bottom of each post. Keep the screws. k. Remove the lid and posts.
INSTALLATION INSTRUCTIONS Unit Installation l. Remove the 2 screws securing the side discharge panel to the base. With the retaining screws removed, lift the side discharge panel and place the panel in a position where it cannot be damaged.
INSTALLATION INSTRUCTIONS Unit Installation m. Remove the tape fastening the fan assembly to the base. Carefully lift the fan from the down discharge position. Remove tape n. Lay the side discharge panel down onto a surface that will not damage the panel. o. Present the fan motor assembly to the side panel ensuring the flat section of the venturi is at the bottom, aligned with the bottom of the panel.
INSTALLATION INSTRUCTIONS Unit Installation p. Carefully introduce the fan motor assembly to the side panel. NOTE: to fit the fan motor assy the motor arm support of the side panel will need to be carefully flexed to get the motor arms in the correct positions (4 places). Side panel motor arm support Fan motor arm q. Ensure motor arms are securely located by the “hooks” on the side panel motor arm supports (4 places).
INSTALLATION INSTRUCTIONS Unit Installation r. Refit the side panel and fan motor assembly to the base / tank. NOTE: The side panel may need to be supported until the lid and support posts are securely fastened. Refit side discharge panel screws (2 places) to secure panel to base / tank.
INSTALLATION INSTRUCTIONS Unit Installation s. Fit the posts and the lid . t. Refit the screws fastening the bottom of each post and then to the top of each post.
INSTALLATION INSTRUCTIONS Unit Installation u. Refit the 3 screws fastening the lid to the side panel. v. Fit the cap to the “down discharge” opening by aligning the 4 projections on cap with the 4 notches on the “down discharge” opening so the cap fits squarely in the base. The cap should fit squarely on the base as shown in the image below.
INSTALLATION INSTRUCTIONS Unit Installation w. Fit the grill opposite to the side discharge panel into place and refit the screws as shown in the image below.
INSTALLATION INSTRUCTIONS Unit Installation x. Reconnect the motor and pump cables from control box plugs. Reconnect plugs y. Refer section 3.2.5 regarding wiring to electrical supply. WARNING: - Electrical connections should be performed by a qualified electrician so that all electrical wiring conforms to local standards. NOTE: If water fittings have not yet been connected, refer to section 3.3 . z.
INSTALLATION INSTRUCTIONS Checklist Check List Use this list to check the installation. Unit □All equipment ordered by the customer is installed. □The unit is level and secure. □The water supply line has been flushed to clear swarf and debris and is free of leaks. □The tank is free of foreign matter and debris. The water isolating tap is turned ON. □Water drainpipe work is completed and sealed. □The fan assembly is correctly located and the fan blade spins freely in the venturi.
INSTALLATION INSTRUCTIONS Problem Solving Problem Solving PROBLEM PROBABLE CAUSE REMEDY Unit fails to start a. Power Failure a. Wait for power to be turned on. b. Tripped Circuit Breaker b. Reset circuit breaker c. Blown Fuse c. Replace d. Electrical Fault in cooler d. Call Bonaire Care Line a. Pump Seized a. b. Electrical fault with pump b. Maintenance page. See Pump section. Filter Pads not wetting. Filter pads too wet Extension cord dropping voltage c. Adjust restrictor d.
INSTALLATION INSTRUCTIONS Parts list Replacement Parts List – 4000 & 5000cfm Part # 0141480 6080183PG 6080182PG 6280202 6080114 6080118 6080117 6080119 6081663 6080130 6280210 6080206PG 6080200PG 6080831 6080915 6081606 6081632 6081631 6080645 6280933 6280934 6280941 6081666 Item Description THUMB SCREW TANK PIGEON GREY LID PIGEON GREY WATER DISTRIBUTER CAP SD/DD P GREY 425D VENTURI 425mm FAN 425mm 15° PITCH (4000 cfm) FAN 425mm 20° PITCH (5000 cfm) PUMP COVER SHIELD TOP VALVE WD 1/2" & BLEED 1/4" FILTE
INSTALLATION INSTRUCTIONS Parts list TH UM B SC RE W To Order Parts www.bonairedurango.
INSTALLATION INSTRUCTIONS Maintenance Spring Start-up Clean pump. Clean the pump once a year at start up. Check the pump spout for blockage. Ensure the impellor / shaft turn easily. If any hose connections have been removed during the pump cleaning process make sure that hoses and clamps are reconnected. Check pads. Check if the pads need to be replaced or washed. Check bleed off valve. Check bleed off valve to ensure it is not blocked. Winter Shutdown Drain water.
INSTALLATION INSTRUCTIONS Warranty Statement on Product Warranty (U.S.A.) 1. Warranty Subject to the Conditions and Exclusions, Climate Technologies Pty Ltd provides the original purchaser with the following warranty: Climate Technologies Pty Ltd warrants this appliance for a (2) two year period (parts only) from the date of purchase. During this period, a defective appliance or defective parts will be repaired or replaced free of charge at the election of Climate Technologies Pty Ltd.
INSTALLATION INSTRUCTIONS Warranty j) If there is no certificate of compliance for plumbing or electrical work, Climate Technologies Pty Ltd reserves the right to refuse warranty on non-compliant installations. k) No responsibility will be accepted for outside elements such as pests, animals, pets and vermin that may cause damage to the unit. l) Harsh environmental situations such as salt air that may cause damage are not covered.
INSTALLATION INSTRUCTIONS Service 6.0 Service Review A qualified service technician should conduct any service work carried out on this ducted Evaporative cooling product. It is important that periodical service is carried out on the product to ensure the customer receives the efficiency benefits the product provides. Only an authorised Climate Technologies service provider can carry out warranty service. For Technical Advice/Warranties 1-800-939-2983 Monday thru Friday 8:00 A.M. – 1:00 P.M.
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INSTALLATION INSTRUCTIONS NOTES 35
Manufactured by Climate Technologies ABN 13 001 418 042 26 Nylex Avenue Salisbury, SA 5108 Australia www.bonairedurango.
