VALICHANGER OPERATIONS MANUAL SERIES AC2000/2001 American Changer Corp. Parts & Service:(888)741-9840 Sales:(800)741-9840 1400 65th Place Ft. Lauderdale, FL 33309 Parts & Service Fax:(954)917-5204 Internet Address: www.americanchanger.com Service Questions?: e-mail: service@americanchanger.
Attention Please: American Changer is now building in a Surge Suppressor on every main logic board made after September 1st, 1998. This will help eliminate power related noise problems for our customers. It will not protect you from large voltage spikes or lightning strikes over 150VAC. If this is a concern for your area of business, we recommend purchasing a surge protector locally NOTE: A POWER STRIP IS NOT A SURGE PROTECTOR. Thank You, American Changer Corp.
UNCRATING AND SET-UP Remove your Series 2000 changer from the shipping box. Open the door. (The T-handle is a screw-in type and therefor, must be turned at least 10 times counter-clockwise until it opens.) Inspect for any connectors or components that may have been dislodged during shipping. The lock and keys for your changer will be inside the manila envelope along with this manual. To install the lock, insert the cylinder into the round hole in the middle of the T-handle and push until it stops.
cord is not rubbing against any sharp edges or is being strained in any way. Then mount the line cord clamp to the studs at the hole. Tighten securely. Installation is finished and you can proceed to the “Filling the Hopper” section. 18. In order to continue you will need to purchase electrical cable conduit, a standard 3-prong AC wall outlet and 12gauge wire. We highly recommend HIRING a qualified electrician to perform the following! A.
HOW TO USE THE BONUS TABLE Think of the bonus table as the total amount of EXTRA tokens after the regular payout, that you wish to receive: EXAMPLE: PAYOUT: 4 tokens for $1, 24 for a $5, 52 for a $10, 120 for a $20. 24 tokens = $1 extra in tokens 52 tokens = $3 extra in tokens 120 tkns = $10 extra in tokens. Now go to the bonus table, find where the $5 column =$1 Look over to the $10 and go down until you see $3. Finally go to the $20 column to where = $10.
HOPPER ERROR CODE DEFINITIONS Coin/Token Sizes The hoppers will automatically adjust to dispense coins/tokens in size from 20-30 mm in diameter and 1.25 - 3.5 mm in thickness. There is an option available to dispense smaller coins. Error A nickel is approximately 21 mm, a quarter is approximately 25mm. A Susan B. Anthony is 28mm Left Hopper Three green LED indicators are fitted on the hoppers and are visible in the section where the coins exit the hoppers.
1. After 2 minutes the EPROM shuts off the validator if the coins are not paid out correctly. The “Empty” LED will flash once per second. 2. At this point the three options open are to attempt repair on your own, call your distributor, or return the defective hopper to American Changer. B. Indications for a blocked coin optic or bad hopper logic board are the out-of-service LED on the outside of the changer is lit and the red LED on the main logic board is lit and flickers off once per second. 1.
2. Interfacing the Maka NB-10 with the ValiChanger To interface the Maka NB-10 validator with the ValiChanger the following settings should be used for the “$1 = one pulse” configuration. See the validator manual for full details. The 18-pin interface connector should not be used. If the continuity is infinity, then replace that hopper.
COINCO MAG50B VALIDATOR SECTION PAGE 11 Removing the Bill Box 12 Clearing a bill jam 12 Setting the bill types accepted 13-14 Cleaning the sensors 14-15 Cleaning a salted unit 15 Replacing the belts 16
Removing the bill box. To remove the 1000 bill stacker from the CoinCo validator follow the picture below. REMOVING A BILL JAM From time to time a foreign object or ripped bill will become caught in the validator. Follow the picture below to remove the item.
SETTING THE BILL ACCEPT DIP SWITCHES 13
CLEANING THE BILL VALIDATOR Refer to the pictures and the procedure on the next page to clean the bill validator every 4-6 months.
MAGPRO CLEANING: IF ANY OF THESE PROCEDURES ARE PERFORMED TO YOUR VALIDATOR AFTER IT IS RETURNED UNDER A WARRANTY REPLACEMENT, YOU WILL BE SUBJECTED TO A $65.00 LABOR FEE. CLEANING AND MAINTENANCE: Note: Petroleum-based cleaners and freon-based propellants can damage plastic and some electronic components. Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic. These items should never be used when cleaning the MAGPRO bill acceptor. 5.
REPLACING THE BELTS Every 2-3 years the belts on the CoinCo will wear out. To replace them, remove the validator components down to the picture show. Refer to the parts diagram at the end of the manual for help getting to this point.
MARS AE2601 MEI MARS AE2601 VALIDATOR SECTION PAGE Removing the Bill Box 18 Clearing a bill jam 18 Setting the bill types accepted 19 Cleaning the Validator 20 Coupon Programming (Dip Switch) 21-22 Trouble Shooting & Trouble Codes 23 In order to use the Mars type VN2611 type validator the hopper extensions must be removed in order for the machine door to shut.
Removing the bill box 2. Push BLUE button forward. 1. Push bill box up and out. Clearing A Bill Jam 1. Pull up on silver bar (Rod) 2. Pull bar away from the Mars.
Setting the Dip Switches 19
Cleaning & Maintenance Cleaning You can clean the bill acceptor while it is still mounted in the machine. 1. Remove power from the machine. 2. Unlatch the magazine by pushing the blue latch (located on the top of the unit) toward the front of the unit. 3. Unhook and remove the magazine by holding the latch and lifting up and then back on the magazine. 4. Unlatch the LED Housing by lifting up on the metal bar (located below the Status LED). 5.
Coupon Configuration THIS IS NOT A USABLE COUPON! DO NOT COPY!!! FIGURE 1 The AE2601 may be configured using a coupon. The coupon is included in the AE2601 Series Installation Guide. Carefully cut the coupon along the dotted-line edge to remove it from the installation guide. Copies of the original coupon may be produced with a standard, carbonbased, non-color copier. Cut copies to match the size of the original coupon.
Trouble Codes Status LED A Status LED provides assistance in diagnosing the condition of the Series AE2600. The following is a description of the LED codes, their meanings, and suggested remedial actions. 3 Flashes - Indicates that the bill path needs cleaning for optimum performance. Remove the magazine and LED housing and follow cleaning instructions (page 29) to clean the bill path. LED ON - Indicates that the unit is enabled and ready to accept a bill. No action is necessary.
MKIV UNIVERSAL HOPPER INDEX PAGE 1. Coin box removal & reassemble 24-26 2. Exit window replacement 25 3. Logic board replacement 26 4. End plate removal 26 5. Track plate removal 26 5a. Track plate assembly 27 5b. Track plate replacement 28 5c. Final drive gear replacement 28 6. Gearbox assembly 29 7. Motor replacement 29 To un-jam the hopper, refer to sections 4 – 5b, pages 26 –28.
1. COIN BOX REMOVAL 1. Place the hopper in front of you as shown, (looking at the outside of the ‘coin box’). Refer to FIG 1. 2. Remove the 2 locking nuts, which hold the ‘low level sense plate’ wires to the studs. 3. Remove the crimp & wire from the studs. ACCESS IS NOW AVAILABLE TO THE ‘LOW LEVEL’ SENSE PLATES, THE MAIN PCB, THE EXIT WINDOW, THE MOTOR TERMINALS & PART OF THE WIRING LOOM. 1a. COIN BOX ASSEMBLY 1. Refer to FIG 1a. 4.
COIN BOX ASSEMBLY (cont.) 2. Line up the ‘centre plate’ & ‘coin box’ as shown below. FIG 12a. 3. Route the ribbon cable as shown below. 4. Fit the ‘logic board’ into slots shown below. 5. Feed the level sense wires through the slot shown below. 7. 8. 9. Align the ‘center plate’ & ‘coin box’ & push together. Turn the hopper over & refit the screws. Refit the level sense wires. 2. EXIT WINDOW REPLACEMENT 1. First, remove the ‘coin box’, section 1. This will then enable access to the ‘exit window’ 2.
3. LOGIC BOARD REPLACEMENT 1. First, remove the ‘coin box’, section 1. This will then enable access to the ‘logic board’. 5. To re-assemble, follow the above steps in reverse. 5. TRACK PLATE REMOVAL 1. 1. First, remove the ‘end plate’, section 6. See FIG 7. 2. 10-way ribbon IDC socket (CONN 1). 2. 3. 4. 5. 6. 7. 8. Move the two ejector arms at right angles to & away from the connector, if fitted. This should release the socket from the header.
5a. TRACK PLATE ASSEMBLY The following 3 sketches show how to take the ‘track plate’ apart. The following 3 sketches show how to assemble the ‘track plate’ .
5b. TRACK PLATE REPLACEMENT 1. The gray shaded area, in FIG 7b, is the ‘track plate’ guide path. FIG 7b. 2. Once the ‘track plate’ is in position, turn the track through 720 0 to ensure it is seated in the guide path correctly. 5c. FINAL DRIVE GEAR REPLACEMENT 1. 2.
3. 6. GEAR BOX ASSEMBLY 1. 4. Remove the end plate. Section 6. 5. 2. Unsolder the red & black wires from the motor. NOTE: The black wire connects to the terminal marked with a RED dot. 3. To re-assemble, follow the above steps in reverse. 4. Remove the ‘track plate’ & final drive gear. Section 7. 7. MOTOR REPLACEMENT Remove the ‘coin box’. Section 1. Remove the gears in the order as shown in FIG 9. Access to the motor fixing screws is now possible. 2.
TECHNICAL FLOW DIAGRAM FOR THE AC2000 SERIES NOTE: Before starting this procedure ensure the changer is plugged in, the ON/OFF switch is on, the hoppers are full of coins, and all wire harnesses are connected securely and correctly. The wires exiting the red connectors should point away from the board!! Start here! IS THE "EMPTY" LED "ON"? PRESS AND HOLD THE "DUMP BUTTON " ON THE MAIN LOGIC BOARD.
TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE, MATCH UP THE PROBLEM, THEN FOLLOW THE SOLUTION SUGGESTIONS. After every step re-try operating the changer to see if the problem has been solved. Problem: Solution: 1. 2. 3. A. The changer is completely dead. (The green LED on the main logic board is not lit.) 4. 5. 6. 7. 8. 1. B. The “Empty LED is lit. BOTH HOPPERS ARE OUT OF SERVICE. 2. 3. 4. 5. 6. 7. 1. C. The “Empty LED is lit.
TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE, MATCH UP THE PROBLEM, THEN FOLLOW THE SOLUTION SUGGESTIONS. After every step re-try operating the changer to see if the problem has been solved. Problem: D. The green LED on the Main Logic Board is lit but the Lightup display does not. E. The bill validator accepts and stacks the bills, but the meter does not increase. F. The bill validator accepts and stacks the bills, and the meter does increase. G.
PARTS LIST FOR THE AC2000/2001 #1 #7 #11 #9 #10 #6 #8 #3 #12 #14 #13 #5 AC2000/2001 PARTS LIST (SHOWN ABOVE) #4 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. #2 AC2010 - CABINET COMPLETE W/ COIN CUP (#2) & LOCK BRACKET (#3). AC1010-01 - COIN CUP AC2010-40 - LOCK BRACKET ASSY. COMPLETE. AC1041 - COIN CONTROLS MKIV COIN HOPPER. AC1040.3 - COIN CONTROLS HOPPER PLATE W/ FEMALE PLUG & HARNESS. AC2061 - MAIN LOGIC BOARD. AC2081 - FULL FACE LEXAN FRONT. AC5080 - SCREW-IN T-HANDLE.
#1 - 1041-24-01 Motor. #2 - 1041-24-02 Motor Side Cover. #3 - 1041-24-03 Center Plate. #4 - 1041-24-04 End Plate. #5A- 1041-24-05 Coin Counting Optic Board. #5B- 1041-24-06 Optic board ribbon cable. #6 - 1041-24-07 Red Track Belt #7 - 1041-24-08 MK4 Wire Harness #8 - 1040-24-113 Male 12-pin connector #9 - 1040-24-112 (Not Shown) Female 12-pin connector (On the hopper plate.) #10 - 1041-24-10 Idler gear #11 - 1041-24-11 Gear Box. #12 - 1041-24-12 Gear Shaft.
COINCO PARTS LIST MOUNTING ASSEMBLY PARTS BREAKDOWN PICTURE # #1 #2 #3 #4 #5 #6 #7 PART # MP90-1-1 MP90-1-2 MP90-1-3 MP90-1-4 MP91-1-5 MP90-1-6 MP91-1-7 DESCRIPTION Machine Screw “Snack Mask” Black Plastic Machine Screw Main Frame, Plastic Mask Gold Mounting Bracket Bill grounding spring Machine Nut 35
COINCO PARTS BREAKDOWN BELTS ONLY! MP91-2-10 PICTURE # #1 #2 #3 #4 #5 #6 #7 #8 #9 #10 #10 #11 #12 #13 #14 #15 #16 PART # MP90-2-1 MP90-2-2 MP90-2-3 MP90-2-4 MP91-2-5 MP90-2-6 MP90-2-7 MP90-2-8 MP90-2-9 MP90-2-10 MP91-2-10 MP90-1-11 MP90-2-12 MP90-2-13 MP90-2-14 MP91-2-15 MP91-2-16 DESCRIPTION Bottom Lower Housing Cover Transformer holding hose 120VAC Transformer Lower Spring, Anti-Cheat Lever Lower Mounting, Anti-Cheat Lever Lower Anti-Cheat Lever Lower Housing Assembly, Complete Belt, Center Lower Anti
COINCO PARTS BREAKDOWN PICTURE # #1 #2 #3 #4 #5 #8 #9 #10 #11 #13 #14 #15 #16 #17 #18 #19 #21 PART # MP90-3-1 MP90-3-2 MP91-3-3 MP90-3-4 MP90-3-5 MP90-3-8 MP90-3-9 MP90-3-10 MP90-3-11 MP90-3-13 MP90-3-14 MP91-3-15 MP90-3-16 MP90-3-17 MP90-3-18 MP90-3-19 MP90-3-21 DESCRIPTION Dust Cover Upper Transport & Hub Assembly, Complete Motor, Transport & Gear Assembly Complete Wheel, Encoder Stacker, Push-Plate Assembly Spring, Belt Tension Motor, Stacker Assembly Complete Pulley, Idler Lower Transport Pulley & Hu
COINCO PARTS BREAKDOWN MP90-4-IF 4 3 PICTURE # #1 #2 #3 #4 #5 PART # MP90-4-1 MP91-4-2 MP90-4-3 MP90-4-4 MP90-4-IF DESCRIPTION Lid, Logic board Box Body, Logic board Box Main Logic Board Sticker, Serial Number / Warranty Intermediate Frame with Bearings 38
MARS AE2600 SERIES 24VDC PARTS BREAKDOWN #8 PICTURE # #1 #2 #3 #4 #5 #6 #7 #8 #9 PART # AE93-1-1 AE93-1-2 AE93-1-3 AE93-1-4 AE93-1-5 AC1045 AE93-1-7 AE93-1-8 AE93-1-9 DESCRIPTION Stacker/Drive Assembly Kit Sensor Housing Assy, Complete Control Board Cover, Plastic 120VAC Logic Board Main Chassis, Plastic 500 Stacker LED Housing Assy, Complete Black Front Bezzle, Plastic Metal Bezzle Support Plate (NOT SHOWN) 39
CONTINUED PICTURE # #1 #2 #3 #4 #5 #6 #7 #8 PART # AE93-2-1 AE93-2-2 AE93-2-3 AE93-2-4 AE93-2-5 AE93-2-6 AE93-2-7 AE93-2-8 DESCRIPTION Gearbox Assy Tension Assy Tension spring Tire/Wheel Assy Belt, Timing, (1 of 2)-143 Teeth Pulley, Compound Shaft, Pulley Belt, Timing, (1 of 2)-56 Teeth 40
CONTINUED PICTURE # #1 #2 #3 #4 PART # AE93-1-5 AE93-3-2 AE93-3-3 AE93-3-3 DESCRIPTION Main Chassis, Plastic Stacker Latch, Blue Spring, Stacker Latch Lower Housing Lift Spring 41
ALABAMA Birmingham Vending Co. Mr. Gerald Spiegelman 540 N. 2nd Avenue Birmingham, AL 35204 Phone: 205-324-7526 Fax: 205-322-6639 Email: wendell@bhmvending.com Web Site: www.bhmvending.com ARIZONA Vendtronics Mr. Ken Van Leer 4020 Grand Avenue, Suite #21 Phoenix, AZ 85019-3173 Phone: 602-973-3300 Fax: 602-973-0033 Email: vendtronic@aol.com CALIFORNIA Betson West Mr. John McCann 5660 Knott Avenue Buena Park, CA 90621 Phone: 714-228-7500 Fax: 714-228-7510 Web Site: www.betson.com Betson West Mr.
LOUISIANA Sur Serv Corp. Mr. Julian Ortiz 2920 Kingman Street Suite 118 Meltaire, LA 70006 Phone: 504-887-1661 Fax: 504-887-9081 Email: surserv@surserv.com MARYLAND Betson Ms. Angie Swann 3431A Benson Avenue Baltimore, MD 21227 Phone: 800-296-4100 Fax: 410-646-2053 Email: aswann@betson.com Viking Vending Mr. Guy Jones 9549 Penn Avenue, South Minneapolis, MN 55431 Phone: 800-879-0321 Fax: 612-887-5656 Email: auneb@liebermanmusic.com Web Site: www.liebermanmusic.com MISSOURI Greater America Mr.
OKLAHOMA Aeco Sales & Service Ms. Kacy Parker 619 North Broadway Tecumseh, OK 74873 Phone: 800-682-0358 or 405-598-2915 Fax: 405-598-5506 Email: kacy_AECO@ionet.net OREGON Mountain Coin Machine Distributors Mr. Michael Damtew 6440 N.E. Halsey Portland, OR 97213 Phone: 503-234-5491 or 800-233-5198 Fax: 503-233-3816 Email: michael@dunis.com Web Site: www.mountaincoin.com PENNSYLVANIA MEI Mr. Al Serro 1301 Wilson Drive West Chester, PA 19380 Phone: 610-430-2500 Fax: 610-430-2694 Email: rob.dowling@effem.
Arizona 3226 S. Fair Lane Tempe, AZ 85282 Phone: 602-431-0632 Chris Mattingly California 11618 E. Washington Blvd. Suite # J Whittier, CA 90606 Phone: 562-692-3059 FLORIDA Tampa 6704 Benjamin Road Suite 200 Tampa, FL 33634 Phone: 813-249-7338 Bob Wilcox Ft. Lauderdale American Changer 1400 NW 65th Place Ft.