DP-1200 Installation manual R59770242/02 06/01/2009
Barco Inc. Media and Entertainment Division 11101 Trade Center Drive, Rancho Cordova, California 95670, USA Phone: +1 916 859-2500 Fax: +1 916 859-2515 E-mail: folsomsales@barco.com Visit us at the web: www.barco.com Barco nv Media & Entertainment Division Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.883.86 E-mail: sales.events@barco.com Visit us at the web: www.barco.
Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice. This publication could contain technical inaccuracies or typographical errors.
Disposal Information This equipment has required the extraction and use of natural resources for its production. It may contain hazardous substances for health and environment. In order to avoid the dissemination of those substances in the environment and to diminish the pressure on natural resources, we encourage you to use the appropriate take-back systems. Those systems will reuse or recycle most of the materials of your end of life equipment in a sound way.
Table of contents TABLE OF CONTENTS 1. Safety . .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. 3 1.1 1.2 General considerations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Important safety instructions . . . .
Table of contents 11. Maintenance. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. .. . 101 11.1 11.2 11.3 11.4 11.5 11.6 Replacement of the dust filter on the front side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102 Replacement of the dust filter on the top side . . . . . . . . . . . . .
1. Safety 1. SAFETY About this chapter Read this chapter attentively. It contains important information to prevent personal injury while installing and using an DP-1200 digital projector. Furthermore, it includes several cautions to prevent damage to the DP-1200 digital projector. Ensure that you understand and follow all safety guidelines, safety instructions and warnings mentioned in this chapter before installing your DP-1200 digital projector.
1. Safety 1.1 General considerations General safety instructions • Before operating this equipment please read this manual thoroughly and retain it for future reference. • Installation and preliminary adjustments should be performed by qualified Barco personnel or by authorized Barco service dealers. • All warnings on the projector and in the documentation manuals should be adhered to. • All instructions for operating and use of this equipment must be followed precisely.
1. Safety 1.2 Important safety instructions To prevent the risk of electrical shock • This projector should be operated from an AC power source. Ensure that the mains voltage and capacity matches the projector electrical ratings. If you are unable to install the AC requirements, contact your electrician. Do not defeat the purpose of the grounding. • This product is equipped with a three-terminal barrier strip for the connection of a mono phase line with a separate earth ground PE.
1. Safety To prevent personal injury • Isolate electrically before replacing the lamp or lamp house. Caution: Hot lamp (house). • Caution: High pressure lamp may explode if improperly handled. Refer servicing to qualified service personnel. • To prevent injury and physical damage, always read this manual and all labels on the system before inserting the lamp casing, connecting to the wall outlet or adjusting the projector. • To prevent injury, take note of the weight of the projector.
1. Safety • Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation of the product and to protect it from overheating, these openings must not be blocked or covered. This product should never be placed near or over a radiator or heat register. • Do not block the projector cooling fans or free air movement around the projector. Loose papers or other objects may not be nearer to the projector than 10 cm (4") on any side. • Do not use this equipment near water.
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2. General 2. GENERAL About this chapter Read this chapter before installing your DP-1200 digital projector. It contains important information concerning installation requirements for the DP-1200 digital projector, such as minimum and maximum allowed ambient temperature, humidity conditions, required safety area around the installed projector, required power net, etc.
2. General 2.1 Installation requirements Environment conditions Table below summarizes the physical environment in which the DP-1200 digital projector may be safely operated or stored.
2. General Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows a solid and easy setup of the projector. The universal pedestal has a separate compartment to install the UPS unit for the DP-1200 digital projector. Futhermore, the universal pedestal contains a standard 19” rack to build in the projector peripherals like alternative content switchers (e.g.
2. General 2.2 Unpacking the projector What has to be done ? At delivery the projector is packed in a carton box upon a wooden pallet and secured with banding and fastening clips. Furthermore, to provide protection during transportation, the projector is surrounded with foam. Once the projector is arrived at the installation site, it has to be removed from the carton box and wooden pallet in a safe manner without damaging the projector.
2. General 90° 4 Image 2-3 7. Slide the rear side over the edge of the pallet unit the two fixation screws (reference 5) at the rear are visible. 8. Remove the two hexagon socket head cap screw (reference 5). Use an 8 mm Allen wrench. 5 Image 2-4 9. Remove the projector from the wooden support plate and finally remove the 3 extension tubes (reference 6). Use a 17 mm wrench.
2. General 2.3 Initial inspection General Before shipment, the projector was inspected and found to be free of mechanical and electrical defects. As soon as the projector is unpacked, inspect for any damage that may have occurred in transit. Save all packing material until the inspection is completed. If damage is found, file claim with carrier immediately. The Barco Sales and Service office should be notified as soon as possible.
2. General 2.4 Installation process overview Set up from A to Z After you have unpacked and checked the projector you can start with the installation process of your DP-1200 digital projector. This chapter gives you an overview of all the different stages in the installation process which you have to follow to set your DP-1200 digital projector up and running. Each stage is briefly described and refers to more detailed step by step procedures in this manual.
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3. Physical Installation 3. PHYSICAL INSTALLATION About this chapter This chapter describes how the mechanical set up of the projector has to be done and how to realize the electrical connections.
3. Physical Installation 3.1 Positioning the DP-1200 at port window WARNING: The installation of the DP-1200 projector requires at least 2 persons. General guide lines • Use a solid pedestal to put the DP-1200 projector on. Ensure that the pedestal can handle the weight of the projector and that all feet of the projector are captured.
3. Physical Installation A B SCREEN CENTER O F F -C E N T ER SCREEN CENTER Image 3-2 3. Proceed to leveling the projector by adjusting the feet of the projector as follows: - Loosen the nuts (A), using a wrench of 17 mm, on the threaded rod. - Adjust the height of the 3 legs (B) to level the projector, using a 14 mm wrench. - Secure the leg height by tightening the nuts (A). There must be at least 5 cm between the bottom side of the projector and the pedestal. Note: A B Image 3-3 4.
3. Physical Installation 90° Inclined screen Image 3-4 Barco offers a pedestal for the DP-1200 digital projector. This universal pedestal allows you to easily tilt the projector forward up to 6°.
3. Physical Installation 3.2 Installation of the exhaust system About Exhaust The exhaust stack of the projector head is designed to fit a 201 mm (7.91 inch) diameter duct. This size must be used throughout the entire system and installed to eliminate any possibility of downdraft or rain dripping into the lamp house. The exhaust blower must be capable of removing minimum 6,65 m 3/min (235 CFM).
3. Physical Installation 3.3 Connecting the projector with the power net WARNING: The total electrical installation should be protected by an appropriate rated and readily accessible disconnect switch, circuit breakers and ground fault current interrupters. The installation shall be done according to the local electrical installation codes. CAUTION: ALL POWER CONNECTIONS to the DP-1200 projector are made to the three-terminal strip located in a sealed compartment behind the rear cover of the projector.
3. Physical Installation 4. Secure the power cord with the chassis of the projector by using two cable ties (A) and by fastening the cable gland (B) as illustrated. A A B Image 3-8 5. Reinstall the cover of the main AC compartment. Image 3-9 6. Reinstall the rear cover and lamp cover of the projector.
3. Physical Installation 3.4 Power loop through to the projector electronics This procedure explains how to provide the projector electronics with power in case no UPS unit is used. Note that the projector is by default configured for use without UPS. So, the short power link cable is already installed. INLET/OUTLET fixation accessories The plugs of the power cable which are inserted in the power INLET or OUTLET socket of the projector have to be secured.
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3. Physical Installation 3.5 Connecting an UPS with the projector electronics WARNING: Only use UPS units which are suitable for the DP-1200 digital projector. See chapter "Installation requirements", page 10, for more information about the requirements of the UPS. How to connect an UPS unit with the projector electronics? 1. Install the UPS unit according the instructions of the manufacturer and the local regulations. 2.
4. Lamp & Lamp House 4. LAMP & LAMP HOUSE About this chapter This chapter enumerates all the supported xenon bulb lamps for the DP-1200 digital projector and how to replace the xenon bulb lamp in the lamp house. Also included are the procedure to reset the lamp parameters, which is required after a xenon bulb lamp replacement, and the procedure to realign the lamp in its reflector for optimal performance.
4. Lamp & Lamp House 4.1 Introduction Lamp & lamp house Normally the lamp house of the DP-1200 projector is delivered with a mounted 2000 watt lamp. In case the xenon bulb lamp is delivered separately the lamp has to be installed on site by a qualified service technician. A B Image 4-1 A B Lamp house. Xenon bulb lamp. The xenon bulb lamp is packed in a protective container or wrapped in a protective cloth.
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4. Lamp & Lamp House 4.2 Removal of the lamp house WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Lamp casing is very hot after operation. To avoid burns, let the projector cool down for at least 15 minutes before proceeding to the lamp unit replacement. CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly handled. Necessary tools 7 mm flat screw driver.
4. Lamp & Lamp House While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.
4. Lamp & Lamp House 4.3 Removal of the xenon bulb lamp WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Xenon compact arc lamps are highly pressurized.
4. Lamp & Lamp House Image 4-7 4. Slide the white anode socket, which is connected via a thick wire with the xenon bulb lamp, upwards away from its position and then remove the xenon bulb lamp with anode socket from the lamp house. Image 4-8 5. Place the xenon bulb lamp into a protective container or wrap a protective cloth around the xenon bulb lamp. 6. Remove the anode wire lug from the anode socket. Use for that two open ended spanners of 17 mm.
4. Lamp & Lamp House 7. Remove the cathode lamp adaptor (A) from the xenon bulb lamp (L) as illustrated. Use a 4 mm Allen wrench to release the fixation screw (S) of the adaptor. L S A Image 4-10 CAUTION: Expired xenon bulb lamps. Dispose of expired bulbs that are beyond warranty in the following manner: wrap the bulb tightly in several layers of canvas or heavy cloth. Place it on hard surface and shatter the envelope with a sharp hammer blow.
4. Lamp & Lamp House 4.4 Installation of the xenon bulb lamp WARNING: DO NOT PERMIT UNAUTHORIZED PERSONNEL TO PERFORM OR ATTEMPT ANY PHASE OF XENON BULB LAMP HANDLING OR SERVICE. WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Xenon compact arc lamps are highly pressurized.
4. Lamp & Lamp House Image 4-11 3. Install the lamp cathode adaptor (A) upon the xenon bulb lamp (L) as illustrated. Use torque 2,5 Nm (1,8 lbf*ft) to fasten the fixation screw (S) of the adapter. Use for that a torque wrench with a 5 mm Allen socket. Make sure that there is full contact between the cathode adapter and the lamp base. Note: In case of a lamp replacement you have to reuse the adaptor from the xenon bulb lamp which you want to replace. L 2,5 Nm S A Image 4-12 4.
4. Lamp & Lamp House N1 N1 W2 N2 S W1 L 9 Nm N2 Image 4-13 5. Remove the protective container or unwrap the protective cloth from the xenon bulb lamp. Warning: Ensure that you wear protective clothing, a full face shield and protective gloves. Tip: Write down the serial number of the lamp. You will need this while updating the lamp parameters after installation of the lamp. The serial number of the lamp is engraved in the neck of the xenon bulb lamp. 6.
4. Lamp & Lamp House Image 4-15 8. Reinstall the UV blocker assembly as illustrated. Make sure that the xenon bulb lamp is properly supported by the lamp supporting mechanism in the centre of the UV blocker. Use the opening at the side of the lamp house to guide the supporting pin of the xenon bulb lamp into the anode supporting mechanism. Image 4-16 9. Secure the UV blocker by fastening the four thumbscrews as illustrated.
4. Lamp & Lamp House A 2,5 Nm Image 4-18 11. Reinstall the side cover of the lamp house as illustrated. Note: Please ensure that the thumb screws turning wires are flash with the cover or interference will occur while inserting the lamp house into the projector. Image 4-19 CAUTION: The “LAMP INFO” parameters which are stored on the controller board MUST be updated after each installation of an xenon bulb lamp inside the lamp house.
4. Lamp & Lamp House 4.5 Installation of the lamp house WARNING: This procedure may only be performed by qualified technical service personnel. CAUTION: Due to its high internal pressure, the lamp may explode in either hot or cold states if improperly handled. Necessary tools 7 mm flat screw driver. How to install the lamp house of the projector ? 1. Ensure the projector is switched off. 2. Remove the lamp cover. 3.
4. Lamp & Lamp House While starting up the projector, the electronics detect if a lamp is installed. If no lamp is installed, it is not possible to start up the projector.
4. Lamp & Lamp House 4.6 Resetting the lamp parameters CAUTION: The “LAMP INFO” parameters which are stored on a chip MUST be updated after each installation of an xenon bulb lamp inside the lamp house. Neglecting this update will result in poor performance and short life time of the xenon bulb lamp. How to reset the lamp parameters? 1. Start up the projector but do not ignite the lamp. 2. Go via the Communicator touch panel to the menu “Installation” > “Lamp” > “Lamp information”. 3.
4. Lamp & Lamp House 4.7 Realignment of the lamp in its reflector Each xenon bulb lamp installation requires a realignment of the lamp in its reflector for optimal performance of the xenon bulb lamp in the DP-1200 projector. Furthermore, it is recommended to realign the lamp after the first run time of 100 and 200 hours. Especially the Z-axis of the lamp. WARNING: This procedure may only be performed by qualified technical service personnel. How to realign the lamp in its reflector? 1.
4. Lamp & Lamp House Y Z LX LY X Image 4-24 7. Fasten the X-axis lock thumb screw (ref LX image 4-24) and Y-axis lock thumb screw (ref LY image 4-24). 8. Switch off the projector. 9. Reinstall the cover of the lamp compartment.
5. Lenses & lens holder 5. LENSES & LENS HOLDER About this chapter This chapter gives an overview of all available lenses for the DP-1200 digital projector and describes how to install and remove a lens from the projector lens holder. The lens formulas, included in this chapter, will help you to determine the correct lens for your application. CAUTION: Never transport the projector with a lens mounted in the lens holder. Always remove the lens before transporting the projector.
5. Lenses & lens holder 5.1 Available lenses Overview 46 Lens Type Product Number Image 0.98" DC2K Zoom (1.2–1.81 : 1) Motorized R9855957 image 5-2 0.98" DC2K Zoom (1.2–1.81 : 1) Manual R98559571 0.98" DC2K Zoom (1.4–2.05 : 1) Motorized R9855931 0.98" DC2K Zoom (1.4–2.05 : 1) Manual R98559311 0.98" DC2K Zoom (1.6–2.5 : 1) Motorized R9855932 or R9855933 image 5-3 0.98" DC2K Zoom (1.6–2.5 : 1) Manual R98559321 or R98559331 image 5-4 0.98" DC2K Zoom (1.95–3.
5. Lenses & lens holder 5.2 Lens selection How to select the right lens for your application ? 1. Determine the required screen width (SW). 2. Determine the position of the projector in the projection room with regard to the screen and measure the projector-screen distance (PD). PD SW SCREEN 3. Use the lens formulas (see "Lens formulas", page 48) to find the best corresponding PD with regard to the measured projectorscreen distance for the required screen width SW.
5. Lenses & lens holder 5.3 Lens formulas Formulas Lens Throw ratio for 0.98" DC2K Zoom Formulas (metric and inches) 0.98” DC2K Zoom (1.2–1.81:1) 1.2 - 1.81 PD min=1.2 x SW PD max=1.81 x SW 0.98” DC2K Zoom (1.4–2.05:1) 1.4 - 2.05 PD min=1.4 x SW 0.98” DC2K Zoom (1.6–2.5:1) 1.6 - 2.5 PD min=1.60 x SW PD max=2.05 x SW PD max=2.50 x SW 0.98” DC2K Zoom (1.95–3.2:1) 1.95 - 3.2 PD min=1.95 x SW PD max=3.2 x SW 0.98” DC2K Zoom (2.4–3.9:1) 2.4 - 3.9 PD min=2.4 x SW PD max=3.
5. Lenses & lens holder 5.4 Lens removal How to remove a lens from the projector lens holder ? 1. Support the lens with one hand while you unlock the lens holder by sliding the lock handle towards the “unlocked” position as illustrated. Image 5-8 2. Gently pull the lens out of the lens holder. Image 5-9 It’s recommended to place the lens caps of the original lens packaging, back on both sides of the removed lens to protect the lens.
5. Lenses & lens holder 5.5 Lens installation How to install a lens into the projector lens holder ? 1. Remove the foam rubber in the opening of the lens holder if not removed yet. 2. Take the lens assembly out of its packing material and remove the lens caps on both sides. 3. Place the lens holder in the “unlocked” position by moving the lens lock handle (A) towards the lens power supply socket (B) as illustrated. B A Image 5-10 4.
5. Lenses & lens holder Image 5-12 8. Check if the lens is really secured by trying to pull the lens out of the lens holder. CAUTION: Never transport the projector with a lens mounted in the lens holder. Always remove the lens before transporting the projector. Neglecting this can damage the lens holder and prism.
5. Lenses & lens holder 5.6 Lens shift, zoom & focus Motorized lens adjustment The DP-1200 projector is equipped with a motorized lens shift functionality and a motorized zoom & focus functionality. Maximum shift range The lens can be shifted with respect to the DMD which result in a shifted image on the screen (Off-Axis). A 100% shift means that the centre point of the projected image is shifted by half the screen size.
5. Lenses & lens holder 5.7 Scheimpflug adjustment What has to be done ? The lens holder has to be adjusted so that the “sharp focus plane” of the projected image falls together with the plane of the screen (Fp1→Fp2). This is achieved by changing the distance between the DMD plane and the lens plane (Lp1→Lp2). The closer the lens plane comes to the DMD plane the further the sharp focus plane will be.
5. Lenses & lens holder Image 5-17 2. Rotate the focus shift plate of the lens holder until the centre (F) of the projected pattern is most sharp on the screen. Tip: Use a white paper to search for the “sharp focus plane”. The sharp focus plane is located behind the screen in case you can’t focus the projected pattern on the paper somewhere between the screen and the lens. Knowing that will help you to determine in which direction you have to rotate the focus shift plate.
5. Lenses & lens holder Image 5-20 5. Repeat from step 2 until the projected focus pattern is as sharp as possible in the centre, left, right, top and bottom of the screen. 6. Optimize the focus of the projected image as follows: a) Place the zoom lens in TELE position (smallest projected image) and adjust the focus using the lens focus barrel or motorized focus control. b) Place the zoom lens in WIDE position (largest projected image) and adjust the focus using the focus shift plate of the lens holder.
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6. Input & communication unit 6.
6. Input & communication unit 6.1 Introduction General The input & communication unit of the DP-1200 projector consist in a local keypad, input ports, communication ports, and a security key socket. The whole unit can be removed from the projector for service purposes. A D B C Image 6-1 A B C D Local keypad. Communication ports. Source input ports. Socket for security key. CAUTION: The input & communication unit may only be removed by qualified service personnel.
6. Input & communication unit 6.2 Local Keypad of the DP-1200 projector Identification of the keys A B C D E F G H Image 6-2 A B C D E F G H Numeric keyboard. Marker area for macro name. Standby/Operation switch. Dowser Open/Close switch. Test Pattern toggle switch. Lens holder shift left/right & up/down keys. Lens focus keys. Lens zoom keys. Numeric keys: All the numeric keys (A) of the local keypad have a blue backlight during normal operation.
6. Input & communication unit 6.3 Communication ports of the DP-1200 projector Location of the communication ports A B C D E F G Image 6-3 A B C D E F G Communication port for the touch panel. RS232 input port. General purpose input/output port (GPIO). (Future expansion). +12 VDC output port (maximum 2 ampere). Master USB port type A. Four Ethernet ports RJ45.
6. Input & communication unit As there is a need to daisy chain projectors when they are in Ethernet network, an Ethernet switch is build in. the incoming network is hereby available for the internal PC and for the next device in the chain. In this way a ’star’ network interconnection can be avoid. The switch used is a stand alone 10/100Mbit Ethernet switch. This assures no influence on the network speed. Whenever a slow (10Mbit) device is connected the speed between the 100Mbit devices remains 100Mbit.
6. Input & communication unit 6.4 About General Purpose Inputs & Outputs (GPIO) General Purpose inputs Eight (8) opto-isolated general purpose inputs are available. These inputs are used to trigger the execution of macro files. For more explanation about the association of a macro to a GPI, consult the user guide of the Communicator touch panel. Input voltage The inputs can be directly driven from a TTL or CMOS output.
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6. Input & communication unit 6.5 Source input ports of the DP-1200 projector Location of the source input ports H I J K Image 6-6 H I J K SMPTE 292 input port A. SMPTE 292 input port B. DVI-D input port A. DVI-D input port B. SMPTE Society of Motion Picture and Television Engineers - A global organization, based in the United States, that sets standards for baseband visual communications. This includes film as well video standards.
7. Communicator touch panel 7.
7. Communicator touch panel 7.1 Introduction Communicator Touch Panel for digital cinema projectors The Communicator Touch Panel is designed for multi-user command and control, the Communicator enables users to learn quickly and operate efficiently - using an elegant and flexible touch panel interface.
7. Communicator touch panel H Two USB ports to connect USB stick, mouse or keyboard. CAUTION: Refer to the user guide of the Communicator Touch Panel for more information about usage guidelines.
7. Communicator touch panel 7.2 Installing the touch panel interface Necessary tools • 17 mm wrench. • 10 mm wrench. How to install the touch panel interface upon the DP-1200 projector? 1. Assemble the mounting plate and the swivel arm together as illustrated. First the nut (N) upon the rod of the mounting plate, then the lock washer (L), and then fasten mounting plate and swivel arm together. When arm is mounted, turn nut (N) against the arm to secure the position. N L Image 7-3 2.
7. Communicator touch panel Image 7-6 5. Attach the multi cable to the swivel arm. Use for that the two Velcro strips. 6. Connect the DC plug, the RJ45 Ethernet plug and the SUB-D plug with their respective sockets on the touch panel interface.
7. Communicator touch panel 7.3 Reposition the touch panel interface How to reposition the touch panel interface? 1. Hold fast the touch panel interface. 2. Release the central swivel clamp by turning the big black knob (K) counterclockwise. K Image 7-8 3. Move the touch panel interface into the desired position. 4. Fasten the central swivel clamp by turning the big black knob clockwise. CAUTION: Never release the central swivel lock without supporting the touch panel interface.
8. Starting up 8. STARTING UP About this chapter This chapter contains the switch ON and switch OFF procedures of the DP-1200 digital projector. These procedures enumerates all the important points which have to be checked prior to switching ON the projector. This to ensure a safe start up of the projector.
8. Starting up 8.1 Switching ON the DP-1200 digital projector How to switch ON the DP-1200 digital projector? 1. Make sure that the DP-1200 projector is installed upon a stable pedestal. See chapter "Positioning the DP-1200 at port window", page 18. 2. Make sure that the exhaust system is properly installed. See chapter "Installation of the exhaust system", page 21. 3. Make sure that the right lens is installed for your application. See chapter "Lens selection", page 47. 4.
8. Starting up 8.2 Switching OFF the DP-1200 digital projector How to switch OFF the DP-1200 digital projector? 1. Press the standby button on the local keypad or use the Communicator Touch Panel to switch the projector from operation to standby. As a result the lamp turns off but the fans remain turning to cool down the projector. 2. Let cool down the projector until the speed of the fans decrease, at least 5 minutes. 3. Switch OFF the projector with the power switch.
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9. Projector registration 9.
9. Projector registration 9.1 Introduction Overview The current projector is DCI compliant and should be registered by Barco. Therefore, the digital certificate inside the projector will be used to secure encryption key communication between the projector and the rest of the theatre system (server and theatre management system). The film distributor will send keys to the theatre that are unique for the installed trusted digital cinema equipment of that theatre.
9. Projector registration 9.2 Download the certificate file How to download 1. Insert a USB stick in the Communicator touch panel. 2. On the touch panel, go via Installation > Advanced settings > Retrieve certificate. Image 9-1 Download certificate 3. If the proposed file name is OK, tip on Save. Otherwise, change first the file name and tip then on Save. 4. Bring this file to a computer with an Ethernet access and continue with the registration procedure.
9. Projector registration 9.3 Registration of new projector Possible login types A projector can be registered by the following persons, each with its own login: • installer • owner • Installer/owner Depending on your login type, some steps are not necessary in the registration procedure. Follow the wizard as displayed on the screen. The procedure below gives an overview of all possible steps which can be displayed. How to register 1. Go to Barco’s Partnerzone on https://secure.barco.
9. Projector registration Image 9-3 - Lenses: click on the drop down box and select the lens of the projector when a M25 lens or select Other lens when no M25 lens is used. When other lens is selected, an extra input field appears to fill out the lens type. - Anamorphic lens: check when an anamorphic lens is available. - Server brand: click on the drop down box and select the server brand name when in the list. Otherwise select Others and a extra input field appears to enter the brand name.
9. Projector registration If the location is not in the list, click Add new and continue to next step. 7. Fill out all fields with an asterisk for Location, Contact person and Support contact. Click Next >>. Image 9-5 Add new location The new location is added to the list of locations and is selected. Click Next >> to continue . 8. If the installer is in the list, select the installer and click Next >> to continue to step 10. If the installer is not in the list, click Add new and continue to next step.
9. Projector registration Image 9-7 Add new installer The new installer is added to the list of installers and is selected. Click Next >> to continue to next step. The owner input form appears. 10.If the owner is in the list, select the owner and click Next >> to finalize the registration. If the owner is not in the list, click Add new and continue with next step. Image 9-8 Select owner 11. Fill out the Company information, Contact person and Support contact. Click Next >>.
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9. Projector registration The new owner is added to the list of owners and is selected. Click Next >> to finalize the registration. The registration is completed. An E-mail will be sent to the person who is logged in. Image 9-10 Registration successful When an update of the data is necessary, due to e.g. location change or contact person change an update of the registration is necessary. Start the update procedure.
9. Projector registration 9.4 Update registration of an existing projector When should it be used ? An update of the registration of an existing projector should be done in e.g. one of the following cases: • relocation of the projector • new owner • new contact person • and when any of the registered data is changed. How to update 1. First get a new certificate file. See "Download the certificate file", page 77. 2. Go to Barco’s Partnerzone on https://secure.barco.com/digitalcinema/. 3.
10. Removal and installation of projector covers 10. REMOVAL AND INSTALLATION OF PROJECTOR COVERS About this chapter Most maintenance and servicing procedures demand removing one or more of the projector covers to gain access to the parts to maintain or to service. To avoid redundancy, all procedures about cover removing or installing are grouped together in this chapter. The maintenance and servicing procedures also refer to this chapter if required.
10. Removal and installation of projector covers 10.1 Removal of the lamp cover WARNING: This procedure may only be performed by qualified technical service personnel. Necessary tools 7 mm flat screw driver. How to remove the lamp cover of the projector? 1. Release the two captive screws at the top and bottom right side of the lamp cover, using a flat screw driver. Image 10-1 2.
10. Removal and installation of projector covers 10.2 Removal of the input cover WARNING: This procedure may only be performed by qualified technical service personnel. Necessary tools 7 mm flat screw driver. How to remove the input cover of the projector? 1. Release the two captive screws at the top and bottom left side of the input cover, using a flat screw driver. Image 10-3 2.
10. Removal and installation of projector covers 10.3 Removal of the front cover The input cover and the lens have to be removed before removing the front cover. See procedures "Removal of the input cover", page 87, and "Lens removal", page 49. Necessary tools 7 mm flat screw driver. How to remove the front cover of the projector? 1. Check if the input cover and the lens are removed. 2. Remove the rubber dust ring from the lens holder. See the detail at the right side of image 10-5. 3.
10. Removal and installation of projector covers 10.4 Removal of the side cover Necessary tools 7 mm flat screw driver. How to remove the side cover of the projector? 1. Release the captive screw at the middle bottom of the side cover, using a flat screw driver. Image 10-7 2.
10. Removal and installation of projector covers 10.5 Removal of the rear cover WARNING: This procedure may only be performed by qualified technical service personnel. Necessary tools 7 mm flat screwdriver. How to remove the rear cover from the projector? 1. Release the two captive screws at the bottom corners of the rear cover, using a flat screw driver. Image 10-9 2.
10. Removal and installation of projector covers 10.6 Removal of the top cover WARNING: This procedure may only be performed by qualified technical service personnel. All side covers, front cover and back cover have to be removed before removing the top cover. Necessary tools Allen key 5 mm How to remove the top cover of the projector? 1. After all side covers, front and back cover are removed, turn out both fixation screws. Image 10-11 2. Left up the top cover and take it off.
10. Removal and installation of projector covers 10.7 Open the sealed compartment This procedure assumes that the left side cover of the projector is already removed. Necessary tools 3 mm Allen wrench. How to open the sealed compartment of the Light Processor Unit? 1. Release the three hexagon head cap screws as illustrated. Use for that a 3 mm Allen wrench. Image 10-13 2. Lift up the cover plate slightly, using the two lower lips provided, and then remove the cover plate away from the projector.
10. Removal and installation of projector covers 10.8 Close the sealed compartment Necessary tools 3 mm Allen wrench. How to close the sealed compartment of the Light Processor Unit? 1. Place the cover plate in its place as illustrated. Caution: Do not damage the micro switch at the top of the projector. Image 10-15 2. Fasten the three hexagon head cap screws as illustrated. Use for that a 3 mm Allen wrench.
10. Removal and installation of projector covers 10.9 Installation of the top cover Necessary tools Allen key 5 mm How to install the top cover of the projector? 1. Place the top cover on the projector so that both holes matches the adjustment studs on top of the projector. Image 10-17 2. Turn in both fixation screws. Insert the washer between the screw and the top cover.
10. Removal and installation of projector covers 10.10 Installation of the rear cover Necessary tools 7 mm flat screwdriver. How to install the rear cover of the projector? 1. Install the rear cover of the projector doing the following: a) Bring the rear cover towards it final position, b) then gently push the locking studs of the top corners into their receivers B B A Image 10-19 2. Secure the rear cover by locking the captive screws at the bottom corners of the rear cover.
10. Removal and installation of projector covers 10.11 Installation of the side cover Necessary tools 7 mm flat screw driver. How to install the side cover of the projector? 1. Check if the bottom and top filters are present. 2.
10. Removal and installation of projector covers 10.12 Installation of the front cover The input cover and the lens may not be installed yet. Necessary tools 7 mm flat screw driver. How to install the front cover of the projector? 1. Check if the front filter is present. 2. Ensure that no lens is mounted and that the input cover is not installed. 3.
10. Removal and installation of projector covers 10.13 Installation of the input cover Necessary tools 7 mm flat screw driver. How to install the input cover of the projector? 1. Install the input cover of the projector doing the following: a) Bring the input cover towards its final position (A), b) then gently push the locking stud at the right top corner (B) into its receiver, c) then gently push the locking stud at the right bottom corner (C) into its receiver. B A C Image 10-25 2.
10. Removal and installation of projector covers 10.14 Installation of the lamp cover Necessary tools 7 mm flat screw driver. How to install the lamp cover of the projector? 1. Install the lamp cover of the projector doing the following: a) Bring the lamp cover towards its final position (A), b) then gently push the locking stud at the left top corner (B) into its receiver, c) then gently push the locking stud at the left bottom corner (C) into its receiver. B A C Image 10-27 2.
10.
11. Maintenance 11. MAINTENANCE About this chapter This chapter contains the projector cleaning procedures and filter replacements.
11. Maintenance 11.1 Replacement of the dust filter on the front side The front filter of the projector can be removed from the lamp side of the projector in case there is insufficient place at the front of the projector or in case you want to avoid the removal of the lens. This procedure describes how to access the front filter from the side of the projector. Necessary parts New dust filter for the front side. How to replace the HEPA dust filter on the front side of the projector? 1.
11. Maintenance Image 11-2 5. Insert a new filter. 6. Rotate the three latches back into the original position. 7. Fasten the front cover and reinstall the input cover of the projector. CAUTION: Never install a used HEPA filter. Always install a new HEPA filter.
11. Maintenance 11.2 Replacement of the dust filter on the top side Necessary parts New HEPA dust filter for the top side. How to replace the HEPA dust filter on the top side of the projector ? 1. Remove the side cover of the projector. 2. Remove the filter (F) on the bottom side by pulling out the filter holder (H) as illustrated. F H Image 11-3 3. Place a new HEPA dust filter in the filter holder. 4. Reinstall the filter holder containing the new HEPA filter. 5.
11. Maintenance 11.3 Cleaning the exterior of the projector How to clean the exterior of the projector ? 1. Switch off the projector and unplug the projector from the mains power net. 2. Clean the housing of the projector with a damp cloth. Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution.
11. Maintenance 11.4 Cleaning the lens To minimize the possibility of damage to optical coatings, or scratches to lens surfaces, we have developed recommendations for cleaning. FIRST, we recommend you try to remove any material from the lens by blowing it off with clean, dry deionized air. DO NOT use any liquid to clean the lenses. Necessary tools Toraysee TM cloth (delivered together with the lens kit). Order number : R379058. How to clean the lens ? Proceed as follow : 1.
11. Maintenance 11.5 Cleaning the UV blocker of the lamp house When cleaning the UV blocker? Only clean the UV blocker of the lamp house in case it is really necessary. This means in case dust is clearly visible upon the surface of the UV blocker. This procedure requires that the UV blocker is removed from the lamp house. WARNING: ISOPROPANOL ALCOHOL (200–661–7). Hazardous product. Irritating to eyes and skin. Always use in a well ventilated area. Vapors may cause drowsiness and dizziness.
11. Maintenance 11.6 Authorization to clear security warning When is an authorization required to clear the security warning? If the Input & Communication unit has been removed or the sealed compartment has been opened an authorization will be required to clear the security warning. Necessary tools • Security key (Dallas iButton®). • Authorization pin code. Authorization procedure to clear security warning 1. Ensure that the Input & Communication unit is properly installed. 2.
12. Convergence (with extenders) 12. CONVERGENCE (WITH EXTENDERS) About this chapter This chapter describes how to prepare the projector for convergence adjustment and how to adjust the convergence in case the convergence mechanism is equipped with extenders. The adjustment procedures described in this chapter are only valid for these Light Processors which are equipped with extended control knobs for convergence adjustment.
12. Convergence (with extenders) 12.1 Convergence controls Extended control knobs As the DMD of the blue channel is not accessible in the projector, the image of this DMD will be taken as reference. Red and green will be aligned on blue when a small convergence drift is recognized. So, the DMD of the blue channel is fixed and can not be adjusted. The red and green channel are equipped with three extended control knobs for convergence adjustment.
12. Convergence (with extenders) Convergence test pattern 3 1 3 4 6 6 1 4 2 5 2 5 Image 12-2 The test pattern illustrated above is specially designed for convergence purposes. The test pattern has three red arrows numbered from 1 to 3 and three green arrows numbered from 4 to 6. These numbers and colors correspond with the numbers and colors of the extended control knobs (see image image 12-1).
12. Convergence (with extenders) 12.2 Preparing for convergence adjustment Necessary tools Flat blade screwdriver 7x150. How to set up the projector for convergence adjustment? 1. Remove all side covers and top cover of the projector. See "Removal and installation of projector covers", page 85. Note that all side covers have to be removed before you can remove the top cover. 2. Open the sealed compartment of the Light Processor. See "Open the sealed compartment", page 92. 3.
12. Convergence (with extenders) 12.3 Converging the red pattern onto the blue pattern This adjustment procedure assumes that the projector is prepared for convergence adjustment. See "Preparing for convergence adjustment", page 112. Necessary tools • 2,5 mm Allen wrench. • Torque wrench with a 2,5 mm Allen socket. How to converge the red pattern onto the blue pattern? 1. Release the four convergence lock screws (reference 7) of the red channel. Use a 2,5 mm Allen wrench 7 7 Image 12-5 2.
12. Convergence (with extenders) 2 5 Image 12-7 4. Slightly turn the red colored control knob number 3 until the red pattern in the upper right of the projected image converges with the blue pattern. 3 6 Image 12-8 5. Repeat step 3 and 4 until coincidence is obtained of the red pattern in the lower left and upper right of the projected image. 6. Repeat from step 2 until full coincidence is obtained of the red pattern in the center, lower left and upper right of the projected image. 7.
12. Convergence (with extenders) 12.4 Converging the green pattern onto the blue pattern This adjustment procedure assumes that the projector is prepared for convergence adjustment. See "Preparing for convergence adjustment", page 112. Necessary tools • 2,5 mm Allen wrench. • Torque wrench with a 2,5 mm Allen socket. How to converge the green pattern onto the blue pattern? 1. Release the four convergence lock screws (reference 8) of the green channel. Use a 2,5 mm Allen wrench 8 8 Image 12-9 2.
12. Convergence (with extenders) 2 5 Image 12-11 4. Slightly turn the green colored control knob number 6 until the green pattern in the upper right of the projected image converges with the blue pattern. 3 6 Image 12-12 5. Repeat step 3 and 4 until coincidence is obtained of the green pattern in the lower left and upper right of the projected image. 6. Repeat from step 2 until full coincidence is obtained of the green pattern in the center, lower left and upper right of the projected image. 7.
A. Specifications A. SPECIFICATIONS About this chapter This chapter contains detailed specifications of the DP-1200 digital projector, such as dimensions, point of gravity, pin configuration, etc.
A. Specifications A.1 Specifications of the DP-1200 Overview Ambient Temperature max. 35°C / 95°F Contrast ratio 2000:1 Digital MicroMirror Device™ 3 x 0.98" DC2K dark metal devices Digital Video Inputs 2 x SMPTE 292M inputs 2 x DVI input both selectable as single or as dual link Dimensions projector: 505(H) x 689(W) x 1018(D) mm 19.9(H) x 27.1(W) x 40.0(D) inch NB: min. 5 cm of air inlet spacing required at the bottom of projector Housing Hermetically sealed DMD™ and optical assembly Lamp 1.
A. Specifications A.2 Dimensions of the DP-1200 Dimensions 699 780 1018 699 46 485 485 689 499 43,5 (+34) 323,5 548 453 201 115 Image A-1 Dimensions given in millimeters.
A. Specifications A.
A. Specifications A.4 Dimensions of the universal pedestal Dimensions 866,8 566,7 876,3 Image A-3 Dimensions given in millimeters.
A. Specifications A.
A. Specifications A.
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B. Order Info B.
B. Order Info B.1 Spare part order info Order info: 126 Order info Description R9855957 Motorized 0.98" DC2K Zoom (1.2–1.81 : 1) R9855931 Motorized 0.98" DC2K Zoom (1.4–2.05 : 1) R9855932 or R9855933 Motorized 0.98" DC2K Zoom (1.6–2.5 : 1) R9855934 or R9855935 Motorized 0.98" DC2K Zoom (1.95–3.2 : 1) R9855936 Motorized 0.98" DC2K Zoom (2.4–3.
Glossary GLOSSARY DVI Digital Visual Interface is a display interface developed in response to the proliferation of digital flat panel displays. The digital video connectivity standard that was developed by DDWG (Digital Display Work Group). This connection standard offers two different connectors: one with 24 pins that handles digital video signals only, and one with 29 pins that handles both digital and analog video.
Glossary 128 R59770242 DP-1200 06/01/2009
Index INDEX A Authorization 108 Security warning Available 46 Lenses 46 Types 46 Front cover 97 Input cover 98 Lamp cover 99 Lamp house 40 Rear cover 95 Side cover 96 Top cover 94 Touch panel 68 Xenon lamp 35 Installation 15, 21 Exhaust system 21 Overview 15 Installation requirements Projector weight 10 Introduction 28, 58 Lamp 28 Lamp house 28 108 C Centre of gravity 120 Certificate file 77 Download 77 Clean 107 UV blocker 107 Cleaning 105–106 Exterior 105 Lens 106 Close 93 Sealed compartment 93 Commun
Index Power 24, 26 Electronics 24 Use of UPS 26 Projector registration 75–78, 84 Certificate file 77 Download 77 Introduction 76 Procedure 78, 84 New projector 78 Update projector 84 R Fire hazard 6 Personal injury 6 Projector damage 6 Servicing 7 Scheimpflug 53 Sheimplug 53 Shift 52 Spares 126 Specifications 117–118 Starting up 71 Switching OFF 73 Switching ON 72 Realignment 43 Lamp 43 Rear cover 90, 95 Install 95 Remove 90 Remove 30, 32, 86–91 Front cover 88 Input cover 87 Lamp cover 86 Lamp house 30 R
