B-10 Mobile LED Installation & maintenance manual R9855510 R5976956/03 19/06/2007
Barco nv Events Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70 Fax: +32 56.36.88.24 E-mail: sales.events@barco.com Visit us at the web: www.barco.
Changes Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied warranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) described in this publication at any time without notice. This publication could contain technical inaccuracies or typographical errors.
Table of contents TABLE OF CONTENTS 1. Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 1.2 1.3 1.4 1.5 1.6 1.7 General instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of contents 2 R5976956 B-10 MOBILE LED 19/06/2007
1. Safety instructions 1. SAFETY INSTRUCTIONS Overview 1.1 • General instructions • Important Safety instructions • Safety instructions for LED screen setup • Safety instruction when driving the trailer • Important Warnings • Specific warnings for diesel-fueled generator • Specific warning for the jockey wheel General instructions Caution Setup of the B-10 Mobile LED should be performed only after you are thoroughly familiar with all of the proper safety checks and setup instructions.
1. Safety instructions 1.2 Important Safety instructions Instructions: • Read these instructions. • Keep these instructions. • Heed all warnings. • Follow all instructions. • IMPORTANT, plug holder clamps must be locked firmly on all controller units and power boxes to prevent the possible ingress of fluids or solid particles. Replace damaged clamps immediately. • Clean only with materials or chemicals that are inert, nonabrasive, noncorrosive and non-marking.
1. Safety instructions 1.5 Important Warnings Important warnings • High leakage current: The combination of multiple tiles in an installation results in increased levels of leakage current. In order to avoid risk of electric shock due to high leakage current, proper grounding of the installation is required. • Flammable materials: Keep flammable materials away from theB-10 Mobile LED generator. A lot of energy is transferred into heat.
1. Safety instructions What is a faulty operation • Levelling the trailer by first placing the rear stabilizers. This way almost the half of the weight of the total trailer (1800 Kg) rests on the jockey wheel. Image 1-1 Wrong way to level trailer • Unhitching the trailer by first retracting the front stabilizers. Image 1-2 Wrong way to level trailor The good way of working, setting up the vehicle • Unhitch the vehicle from the puller vehicle. • Extend the front stabilizers first.
1. Safety instructions The good way of working, building off the vehicle • Retract the rear stabilizers first and then the front stabilizers till none of them touch the ground. • Turn the jockey wheel downwards till the wheel touches the ground. Do not lift the trailer at the front side ! • Bring the draw bar to the height of the ball coupling in such a way that the trailer has exactly the same height at the front and at the rear.
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2. System Overview 2. SYSTEM OVERVIEW Overview 2.1 • Introduction • B-10 Mobile LED tiles • LED Pro • B-10 Mobile LED trailer • B-10 Mobile LED generator Introduction Overview The B-10 Mobile LED is a mobile outdoor LED display solution. The LED-wall comes in a trailer that can be pulled by a vehicle with a 3500 kg towing capacity. All electronics are stored properly and compact when traveling.
2. System Overview Image 2-2 All tiles are connected in series via a data path. Each tile picks out a part of the video information of the data stream on the data path and processes this information for displaying on its LED’s. 2.2.2 SLite 10 XP specifications Specifications Visual Resolution 10.18 mm Physical Resolution 20.36 mm Brightness 6500 NIT Calibrated Brightness 5500 NIT (calibrated at 6500°K) LED configuration 2R, 1G, 1B LED density 9646/m² (896/ft²) 5808/panel (88 x 66) Hor.
2. System Overview D320 input compatibility S-Video, Composite, YUV, RGB, SDI, HDSDI, Data DVI up to UXGA Certifications ETL, CE, CEBEC, TUV, FCC class A Tile dimensions width: 896mm (35.3") height: 672mm (26.5") depth: 248mm (9.8") R9004170 Order Information 2.2.3 Dimensions SLite XP tile SLite XP tile dimensions 248 896 672 180 560 710 Image 2-3 Dimensions given in millimeters. 2.2.
2. System Overview A E C A B D Image 2-4 SLite input/output ports. A B C D E Image 2-5 A Plug holder clamp. Connection module. Power input port. Power output port. Data input port. Data output port. CAUTION: The SLite input/output ports can only be used in conjunction with Barco’s outdoor cables for LEDwalls. Do not use any other cables then those specified. CAUTION: Dummy plugs must be placed on unused connection ports of the connection module and all plug holder clamps must be locked firmly.
2. System Overview Image 2-6 LEDPRo 2.3.2 LED-PRo features Overview • • • • 2.4 2.4.1 Three universal inputs accept RGBHV/RGBCs/RGsB computer video, component video (STD or HDTV), SVideo, or composite video with loop-through SD SDI/HD-SDI input. DVI-I connectors support both universal analog and DVI input with loop-through. DVI output connector for Barco LED Display interface. • Input Video detection and Auto-acquisition.
2. System Overview 2.4.2 Dimensions Overview 2112 2500 2688 3584 2385 4240 Image 2-7 Dimensions 2.5 2.5.1 B-10 Mobile LED generator Introduction Overview Please read this section carefully before using the generator. If you act as stated in this section, your generating set will guarantee you a smooth functioning time after time. First read the engine and alternator manual supplied with each generating set.
2. System Overview 2.5.2 Components Overview • Type: EPS183TDE • Power: 3 x 400V : 18kVA, 1 x 230V : 6kVA • Alternator: Leroy Somer LSA37M8 with AVR (brush less) • Engine: KUBOTA D1105, 3-cylinder, 1123cm³, 3000 rpm, water-cooled • Content of fuel tank: 63 liters • Fuel type: diesel • Dimensions: 150 x 64 x 90 cm • Weight: 425 kg • Noise level: LwA 93 Image 2-8 Control panel generator Please refer to the Diesel Motor and Alternator manual for more detail on these components.
2. System Overview 2.5.
2. System Overview On the inside of the control panel there can be found: 2.5.4 • 2 x relay 12V/30A for guarding oil pressure and temperature of cooling liquid with aid of a stopping coil (Engine shuts off when the oil pressure is low or the temperature of the cooling liquid is to high). • 1 x relay 12V/30A by-pass guards (oil pressure) when starting engine. Starting and using the generator CAUTION: The generator 183TDE is equipped with a 12V electric fuel pump. This pump may not “run dry”.
2. System Overview Image 2-13 Identification 2. In case of overload, the thermal-magnetic protection in the control panel shall be switched off after a short period of time. Check the load, reduce it if necessary and switch on the thermal-magnetic protection again. 3. In case of short-circuit, the thermal-magnetic protection will switch off immediately! Check what caused the short-circuit and switch on the protection again afterwards.
2. System Overview Image 2-15 Alternator Thermal-magnetic protection and earth leakage protection (with earth pin). Image 2-16 2.5.8 Maintenance Overview All maintenance points (air filter, oil drain pump, oil filler cap, oil filter, fuel filters, radiator filler cap) are easily accessible. For normal maintenance activities, check the engine manual. For engine or alternator failure, consult a local dealer. For a list of service center, see "Service and Maintenance of the Generator ", page 29. 2.5.
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3. Setup of the B-10 Mobile LED 3. SETUP OF THE B-10 MOBILE LED Overview • Installation of the B-10 Mobile LED • Powering the B-10 Mobile LED • Extending the LED display • Rotating the LED display • Move down the LED Display • Preparing for departure 3.
3. Setup of the B-10 Mobile LED Image 3-2 Contact key and power cable of pump 2. After several seconds turn-on the generator with this contact key. Caution: The generator of the B-10 Mobile LED needs to be well-ventilated. Therefore, the generator of the B-10 Mobile LED is not indented to run for a long period of time with the roof closed. Once the generator is running, the screen needs to be lifted immediately. 3. Insert the power cable of the hydraulic pump in the generator (Red-plug) 4.
3. Setup of the B-10 Mobile LED Image 3-3 Pump system 2. Push on the black button. 3. Lift the first halve of the LED-wall by using the lever Lift this part of the display up till its 10 cm above the deck of the B-10 Mobile LED. Fastening both display halves together 1. Release the 4 fasteners of the bottom display and pull it below the top display. Image 3-4 2. Bring down the upper display and position the bolts in the holes. Note: Do not bring down the display much than needed! 3.
3. Setup of the B-10 Mobile LED Image 3-5 Safety pieces Caution: Make sure the safety pins are placed in the mast. This is mandatory for security reason and to avoid that the mast comes slightly down after closing the pump system. 3. Stop the pump system by closing the air arrival and switching off the pump. 4. Press the red button. 3.4 Rotating the LED display How to rotate? 1. Rotate the display to the desired position. 2. Lock this position. Image 3-6 Mechanical lock 3.
3. Setup of the B-10 Mobile LED How to move down? 1. Lift down the display till it’s on the bottom. Note: Do not forget to take away the safety pieces from the mast. Caution: Watch out that cables are not under the display. 2. Open the pump system and lift up the display a little. 3. Close the pump. 4. De-fasten the 2 half display and unplug the power and data cables. 5. Push back the bottom half display and fasten it with the 4 fasteners. 6. Lift down the top half display till it is on the bottom. 3.
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4. Maintenance, Service 4. MAINTENANCE, SERVICE Overview For maintenance, service and repair on the B-10 Mobile LED please consult qualified service technicians/personnel. Servicing is required when the B-10 Mobile LED has been damaged in any way, such as hydraulic mast or generator is damaged, the B-10 Mobile LED does not operate normally. 4.1 Service and maintenance table Overview Below a service and maintenance overview table.
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4. Maintenance, Service Daily C L 500 km T Cl C L Yearly Quarterly T Cl C L T Cl C L T Cl cylinder flexible attachment to grid Generator general motor alternator oil gas - diesel exhausts fixing state C = Control L = Lubricate T = Tighten Cl = Clean After 50h00 the diesel generator needs to get its first maintenance. Please refer to the Kubota and Leroy Somer manuals as well as section 4.2 for more information on maintenance of the generator.
4. Maintenance, Service Service intervals For a detailed explanation of the service intervals, consult the service and maintenance manual of the generator.
4. Maintenance, Service Overview service center For Europe Country Engine (Kubota) Alternator (Leroy Somer) Austria MAG Motoren GmbH L-S Elektroantriebe GmbH A-5023 Salzburg A-1180 Wien Tel. 43.662640460 Tel. 43.2224706401 Fax. 43.662882340 Fax. 43.222479225 Matermaco S.A. Leroy Somer Belgium 1030 Brussel - Bruxelles 2800 Mechelen Tel. 32.2.7356065 Tel. 32.15210640 Fax. 32.2.7270363 Fax. 32.15210315 Belgium Cyprus C/O SGA Dorman Limassol Tel. 357.5.325250 Fax. 357.5.
4. Maintenance, Service Country Engine (Kubota) Malta Gaetano Caruana Limited Alternator (Leroy Somer) Zebbug, MALTA G.C. Tel. 356.460881 Fax. 356.465824 Netherlands Norway Portugal Gebr. Prins B.V. Leroy Somer Nederland 2676 BD Maasdijk 3769 Bt-Soesterberg Tel. 31.174516240 Tel. 31.346353244 Fax. 31.174518142 Fax. 31.346352284 Univ. Diesel Broddway Leroy-Somer Norge A/S 1473 Skårer 1371 Asker Tel. 47.67.912800 Tel. 47.27.84057 Fax. 47.67912801 Fax. 47.27.
4. Maintenance, Service Country Engine (Kubota) Brazil Alternator (Leroy Somer) Polus Maquina Eletricas Campuci Sao Paulo CEP 01524 Tel. 55.11.9148766 Chili Clemsa Moteurs Leroy Somer Maipu/Santiago Santiago Tel. 56.2.5572970 Tel. 56.2.497314 Fax. 56.2.5571439 Fax. 56.2.497314 Fevacol Columbia Bogota Tel. 57.1.2856697 Fax. 57.1.2880932 Ecuador C/O SDAD AMLAT Quito Tel. 593.24.35638 Fax. 593.24.35671 Guadeloupe L-S Caraibe Services 97195 Pointe à Pitre Cedex Tel. (590)267456 Fax.
4. Maintenance, Service Country Engine (Kubota) Alternator (Leroy Somer) Israel FK Generators & Equipm. Moteurs Leroy-Somer Ind. Z. Holon PB 1729 Tel Aviv 66089 Tel. 972.3.5570567 Tel. 972.3.820996 Fax. 972.3.5560771 Fax. 972.3.820040 Kubota Osaka Head Off. Moteurs Leroy-Somer Osaka 556-8601 Tokyo 101 Tel. 81.6.6482055 Tel. 81.3.2191873 Fax. 81.6.6483158 Fax. 81.3.2191874 Tado Co., LTD. Moteurs Leroy Somer Seoul Seoul Tel. 82.2.3387132/33 Tel. 82.2.5633871 Fax. 82.2.3387134 Fax.
4. Maintenance, Service Country Engine (Kubota) Alternator (Leroy Somer) Turkey Altinboga SASIM Kemeralti Istanbul 80020 Karaköy-Istanbul Tel. 90.212.5013465 Tel. 90.1.1515626 Fax. 90.212.6122381 Fax. 90.1.1515524 M. Tayyeb Khoory & Sons Moteurs Leroy Somer P.O.Box 4664 Dubai Ab-Dhabi Tel. 971.4.223251 Tel. 971.2.722622 Fax. 971.4.212750 Fax. 971.2.
4. Maintenance, Service Country Engine (Kubota) Guinea Alternator (Leroy Somer) Les ateliers de Guinee Conakry Tel. 224.464744 Ivory Coast Sorepel Abidjan 01 Tel. 225.359525 Fax. 225.350414 Morocco South Africa Cogepra L-S Maroc 20300 Casablanca Casablanca Tel. 212.2.307436 Tel. 212.354956 Fax. 212.2.302307 Fax. 212.354956 Terraquip Kempton Park 1620 Tel. 27.11.9143648 Fax. 27.11.9143794 Tunisia Promotechnic S.A. Z. I. 2013 Ben Arous Tunis Tel. 216.1.383889 Fax. 216.1.
A. Drawings B10 trailer A. DRAWINGS B10 TRAILER A.
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Revision Sheet To: Barco nv Events/Documentation Noordlaan 5, B-8520 Kuurne Phone: +32 56.36.89.70, Fax: +32 56.36.88.24 E-mail: service.mne@barco.com, Web: www.barco.