Astoria™ Pellet Stove • Horizontal Or Vertical Vent • Freestanding Stove • Mobile Home Approved • Class A Chimney Retrofit • Hearth Stove into Existing Masonry Chimney , Masonry Fireplace, or Z.C. Fireplace Tested and Listed by Omni-Test Laboratories, Inc. Portland, Oregon Report # 028-S-42-2 ASTM E1509-2004 - - Please read this entire manual before installation and use of this pellet fuelburning room heater.
Introduction 2 Introduction We welcome you as a new owner of an Astoria pellet heater. In purchasing an Astoria you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics. The Astoria is one of the finest home heaters the world over. This manual will explain the installation, operation, and maintenance of this pellet-burning heater.
Table of Contents Introduction Operation (continued) Introduction ......................................................2 Important Information .........................................2 Safety Precautions Safety Precautions ............................................4 Specifications Heating Specifications ........................................6 Dimensions.......................................................6 Electrical Specifications......................................6 Fuel.....................
Safety Precautions 4 • Do not operate the heater if you smell smoke coming from the heater. Turn the M ODE switch to "OFF", monitor your heater, and call your dealer. Gas • Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area. Notify your insurance company of this heater as well.
Safety Precautions ? • The heater will not operate during a power outage. If a power outage does occur, check the heater for smoke spillage and open a window if any smoke spills into the room. • This heater must be connected to a standard 115 V., 60 Hz grounded electrical outlet. Do not use an adapter plug or sever the grounding plug. Do not route the electrical cord underneath, in front of, or over the heater. • Keep foreign objects out of the hopper.
Specifications 6 Heating Specifications Approximate Maximum Heating Capacity (in square feet)* ........................................800 to 2,250 Sq. Feet Burn Rate (Pounds per Hour)**............................................................................1.7 to 5.5 Maximum Burn Time on Low Burn** ......................................................................67.5 Hours Hopper Capacity ..............................................................................................
Installation 7 (For Qualified Installers Only) Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER. FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH. Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation.
Installation 8 (For Qualified Installers Only) Clearances - Straight Installation Through the Wall Installations Interior Vertical Vents A A A A A A AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAAAAA Clearances - Corner Installation Vent Clearance* “Tee” 3” Minimum 2” Minimum** 9” Minimum 9” Minimum 6” Minimum AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAA
Installation 9 (For Qualified Installers Only) Venting the Pellet Stove • INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER. • DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE. • DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT. • USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT THROUGH WALLS AND A CEILING SUPPORT/FIRE STOP SPACER WHEN PASSING THE VENT THROUGH CEILINGS (MAKE SURE TO MAINTAIN CLEARANCE TO ANY COMBUSTIBLES).
Installation 10 (For Qualified Installers Only) Pellet Vent Type • Must be 4" diameter Type "L" (except for masonry fireplace installations) - or - connect the vent to a factory built type "A" chimney. All vent joints (including adapters, elbows, etc…) must be sealed with 500° F. RTV silicone. Installing the Pellet Vent Seal each vent section (including adapters, elbows, etc...) by injecting a liberal amount of 500° F. RTV silicone into the gap between sections. V RT F.
Installation 11 (For Qualified Installers Only) Mobile Home Requirements • Outside air is required (used for combustion) - see the directions below. • The heater must be bolted to the floor (Some states do not require this; check with your local building department). See the illustration to the right. • The heater must be grounded to the steel chassis of the mobile home (Some states do not require this; check with your local building department).
Installation 12 (For Qualified Installers Only) Alcove Installation Requirements When the pellet stove is placed in a location where the ceiling height is less than 7' tall, it is considered an alcove installation. Because of the reduced height, the requirements listed below must be met.
Installation 13 (For Qualified Installers Only) Thermostat Installation ! Do not connect 120 VAC to the thermostat circuit of this heater (do not use a household thermostat used for a wall-board or other electical heater). A thermostat is included with this heater (part # 99300650). Follow the directions below to install. 1 Attach the thermostat wire to the circuit board (see the illustration below). Route the wire through the back of the heater (away from any hot or moving components).
Installation (For Qualified Installers Only) Installation Example: Direct "Through-the-wall" Installation Horizontal Rain Cap Type "L" Vent Outside Air 12” Minimum A AA A AAAAAAAAAAAA A A AAAAAAAAAAAA A A A A AAAAAAA A AAAAAAA A AAAAAAA AAAAA A AAAAAAA AAAAA A AAAAAAA AAAAAAA AAAAA A AAAAAAA A AAAAAAA AAAAAAA AA AA AA AA AA AA A A AA AA AAAAAAAAAAAAAAA A AAAAAAAAAA AAAAAAAAAAAAAA House Shield - prevents discoloration to outside of home - HIGHLY RECOMMENDED 3” Minimum Wall Thimble (note clearanc
Installation 15 (For Qualified Installers Only) Installation Example: Interior Vertical Installation AA AAAAAAAAAAAAAA AAAAAAAA AA AA AAAAAAAA AAAAAAAA AA AA AAAAAAAA AAAAAAAA AA AAAAAAAA AAAAAAAA AA AA AAAAAAAA AAAAAA AA AAAAAAAA AAAAAA AA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAAAAA 2” Minimum Vent Clearance* “Tee” Outside Air (optional) Type "L" Vent 9” Minimum Floor Protection 6” Minimum Vertical Cap AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAAA AAAA AAAAAAAAAAAAAAA
Installation (For Qualified Installers Only) Installation Example: Class A Chimney Retrofit AAAAAAAA AA AAAAAAAAAAAA AAAAAAAA AA AAAAAAAA AA AAAAAAAA AA AAAAAAAA AA AAAAAAAA AA AAAAAAAA AA AAAAAA AA AAAAAAAA AAAAAA AAAAAAAA AAAAAA AAAAAAAA AAAAAAAA AAAAA AAAAA AAA AAAAA AAA AAA AAAAAAAAAAAAA AAA AAAAAAAAAAAAA AAA AAAAAAAAAAAAA AAAAA AAA AAAAAAAAAAAAA AAAAA AAA AAAAAAAAAAAAA AAAAA AAA AAAAAAAAAAAAA AAAAA AAA AAAAAAAAAAAAA AAAAA AAA AAAAA A A AA A AA A AA AAA AA A A A A A A A A AAAAAAAAAAAAAA A AAAAAAA
Installation 17 (For Qualified Installers Only) Installation Example: Masonry Fireplace Hearth Stove Vertical Cap “L” Vent Cover Plate (non-combustible) AAAAA AAAA AAAAA AAA A AA AAA AAAA AAAA AA AA AAAAAA AA AAA AA AAAA AA AAAA AA AAA AA AAAA AAAAAA AAAAAAAAA AA AAAAAA AAAA AA AAA AA AA AAAA AA AAA AA AA AA AAAA AAA AA AAAAA AA AA AA AA AAAA AAA AA AAAAA AAAA AAA AA AA AA AAAAA AA AA AAAA AA AAAAA AAAA AA AA AA AAAAA AAAAAA AAAAA AAAAA AA AA AA AA AAA AAAA AA AAAAA AAA AAAA AAAAA AA AA AA AA AAAAA AA
Installation (For Qualified Installers Only) Installation Example: Zero-Clearance (Metal) Fireplace Hearth Stove Vertical Cap Storm Collar “L” Vent Cover Plate (non-combustible) one Silic Seal the cover plate with silicone.
Installation 19 (For Qualified Installers Only) Installation Example: Freestanding Masonry Chimney Vertical Cap “L” Vent Cover Plate (non-combustible) Storm Collar AAA AAAA AA AAAA AAA AA AA AAA AAAAAAAAA AAA AA AAAA AA AAA AAA AA AAAAA AA AAA AAAA AAAAAAAAA AAAA AAAAA AA AAA AAA AA AAAA AAAA AAAAA AA AAA AAA AA AAAA AAA AAAA AAAAA AA AA AAA AAAA AAA AA AAAA AA AAA AAA AA AA AAA AAAA AAAAA AAAA AA AAA AAA AA AA AAA AAAA AAA AA AA AAA AAAA AAA AA AAAA AA AAA AAA AA AA AAA AAAA AAA AA AA AAAA AAA AA AAA
Operation 20 Safety Notice Read this entire manual (especially the "Safety Precautions" on pages 4 and 5) before using this stove. Failure to follow the instructions may result in property damage, bodily injury, or even death. ! Do not unplug the stove to turn it off. This stove relies upon electricity to push the flue gases out the pellet vent – unplugging it may lead to smoke entering your room.
Operation 21 Loading Pellets Lift the hopper lid to its vertical position. Pour pellets into the hopper until full. NOTE: The hopper holds approximately 115 pounds of pellets. To Close the Hopper Lid: lift the lid, pull this tab forward, then lower the lid down. To Open the Hopper Lid: These notches allow lift the hopper lid from this handle. you to open the hopper lid to the level you wish.
Operation 22 Manual Mode Manual mode requires the user to turn the heater on and off manually. H E A T To Start Press the "Manual Start" button. That's it. The stove automatically goes to a medium burn rate and high fan while the igniter starts the fire burning within 10 minutes. During this period the lowest “HEAT OUTPUT” light will flash. If the stove does not start in 30 minutes, the stove turns off.
Operation 23 Auto Mode Auto mode allows you to use a thermostat to control room temperature. The stove automatically turns on when the temperature drops below the thermostat setting. Once the stove reaches operating temperature, the stove then runs at the heat output setting selected. To Adjust Room Temperature (or Start the Stove) Move the thermostat to the heat setting desired. If the room is cooler than the setting, the stove will go through the start-up sequence for approximately 10 minutes.
Operation 24 Restrictor Adjustment The restrictor is used to adjust airflow to the firepot. It should be adjusted to match the heat output setting and burn the pellets at the appropriate rate. This keeps the firepot as clean as possible. For low heat output settings the restrictor will need to be closed or near closed to limit the amount of air. This prevents the stove from burning the pellet fuel faster than it is fed.
Operation 25 Start-Up Sequence This stove utilizes a start-up sequence whenever the mode switch is changed or the heater is started when cold. This is to ensure proper operation through all possible settings and operational states (hot or cold, pellets burning or not burning, etc.). This sequence over-rides all user settings (except the "OFF" position) to set the auger feed rate to medium, the exhaust blower to high, and the igniter on. During this period the lowest “HEAT OUTPUT” light will flash.
Operation 26 "MANUAL AUGER" Button This button turns the auger on. It is used to “prime” the auger after the hopper has run out of pellets. Power Outages If a sustained power outage occurs while in "Manual", the stove will go to a "cool down" mode to vacate smoke once power returns. If the power outage was short, the heater will go to the start-up sequence. If in "Auto", the stove will re-start (if the room is cool).
Maintenance 27 Daily Maintenance (whenever using the stove) Inspect the Burn When burning on high, the flames should be bright orange with embers jumping from the firepot. NOTE: the optimal restrictor position will vary over time as soot builds up inside the exhaust system. See "Restrictor Adjustment" for details. Make Sure Pellets are Not Piling Up If the pellets pile up over the burn pot, turn the mode switch to "OFF".
Maintenance 28 Daily Maintenance (whenever using the stove) - Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides, or are orange/black, turn the heater off and check for clinkers (ashes that solidify into a clump).
Maintenance 29 Daily Maintenance (whenever using the stove) - Continued Door Opening WARNING: Make sure the heater has fully cooled (approximately 25 minutes) before opening the door and conducting service. Phillips Screwdriver Bracket (attached to side of heater) AAAAAAAA AAA AAAAAAAA AAA AAAAAAAA AAAAAAAA AAAAAAAA AAA AAAAAAA AAAAAAA AAAAAAA AAAAAAA Pawl Door Frame Lock Nut When securing the door, make NOTE: Do not overtighten the pawl.
Maintenance 30 Weekly Maintenance (or every 5 bags of pellets) Flyash Removal This heater was designed to allow for easy flyash removal with the included tools. However, to ease maintenance, several pellet stove owners have purchased vacuums specifically made to remove flyash. Furthermore, some of these vacuums are heat-resistant to allow for flyash removal while it is still warm. Do not use a standard vacuum on this appliance (except to clean the pellet dust out of the hopper).
Maintenance 31 Weekly Maintenance (or every 5 bags of pellets) - continued Cleaning the Optional Gold Surfaces (Door and optional Grill) Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on. Clean the gold with denatured alcohol and a soft cloth (make sure the heater is cool). Other cleaners may leave a film that may become etched into the gold.
Maintenance 32 Weekly Maintenance (or every 5 bags of pellets) - continued Sweep Ash Into Ashpan WARNING: The firebox becomes very hot during operation. Let the stove cool completely before conducting service. a Lift it up and away from the firebox. Repeat for the opposite side. b Swing the side ash trap door up. Ash Trap Door c Lift the firepot out of its holder.
Maintenance 33 Weekly Maintenance (or every 5 bags of pellets) - continued Check Ashpan, Dispose if necessary WARNING: Make sure the heater has fully cooled (approximately 25 minutes) before conducting service. WARNING: The ashpan must be in place while the heater is in use. The ash pan has a built in handle to ease transportation of the ashes. AAAAAAA AAAAAAA AAAAAAA AAA AAAAAAA AAA AAAAAAA AAAAAAA NOTE: When replacing the ash pan make sure it is pushed all the way in.
Maintenance 34 Yearly Maintenance (or every ton) The following section details extensive maintenance procedures. We strongly suggest these items be carried out by a trained service technician, possibly by a service agreement set up with your dealer. WARNING: Disconnect the power cord and make sure the heater has fully cooled prior to conducting service. Soot and Flyash: Formation and Need for Removal – The products of combustion will contain small particles of flyash.
Maintenance 35 Yearly Maintenance (or every ton) - continued Clean the Exhaust Blower a b Open the hopper lid and remove the screw holding the left door in place. Remove the knob on the restrictor rod. Swing the left side panel open. Remove the six screws holding the exhaust blower motor in place. 11/32" Socket Phillips Screwdriver Pull the motor out (be careful not to damage the wiring or blades - replace gasket if it is damaged).
Maintenance 36 Yearly Maintenance (or every ton) - continued Door Seal ! • Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive sooting, inefficient burning, and perhaps a malfunction. The door gasket must contact the entire perimeter of the door and create an airtight seal. To verify this, open the door, hold a dollar bill against the body of the heater, close the door, and secure the latch.
Maintenance 37 Yearly Maintenance (or every ton) - continued Adjusting the Door Hinge and Latch • The door hinge and door latches may be adjusted to pull the door closer to the body. The illustration below details how to adjust these components. NOTE: Make sure to read the section "Door Alignment" on the previous page before adjusting the door. Open the hopper lid and remove the two screws holding the side doors in place.
Maintenance 38 Yearly Maintenance (or every ton) - continued Check for Air Leaks Around the Door, Glass, and Ashpan ! • • • Air leaks into the firebox will decrease the stove's performance greatly, leading to excessive sooting, inefficient burning, and perhaps a malfunction. Inspect the door gasket to make sure it is fully attached. Use stove gasket cement to re-attach if necessary. If the door gasket is worn or flattened, replace. If the glass is cracked, replace.
Normal Operating Sounds 39 Exhaust Blower This blower may create a low-pitched hum. This sound will change as the HEAT OUTPUT is altered. Auger Motor When feeding pellets, you may hear the intermittent buzz of this motor running. Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan. Convection Fan The modern high efficiency fan may produce a low hum, particularly on "HIGH". This sound will change as the FAN setting is changed.
Safety Label 40 WARNING - DO NOT REMOVE OR COVER THIS LABEL Listed Pelletized Solid Fuel Burning Appliance Also for Use in Mobile Homes Model: Astoria PS Report No. 028-S-42-2 Serial No: Tested to: ASTM E, 1509-95, Room Heater Pellet Burning Type (UM) 84 HUD Electrical Rating: 115V, 60Hz, 3 Amp; Start 3 Amps, Run 1.5 Amps Maximum Input Rating: 5.5 lbs (2.
Limited 7 Year Warranty 41 To register your TRAVIS INDUSTRIES, INC. 7 Year Warranty, complete the enclosed warranty card and mail it within ten (10) days of the appliance purchase date to: TRAVIS INDUSTRIES, INC., 4800 Harbour Pointe Blvd. SW, Mukilteo, WA 98275. TRAVIS INDUSTRIES, INC. warrants this appliance (appliance is defined as the equipment manufactured by Travis Industries, Inc.
Index 42 "AUGER ON" Light..............................................25 "MAINTENANCE REQUIRED" Light ........................25 Alcove Installation Requirements ..........................12 Auto Mode ........................................................23 Baffle Installation...............................................12 Before You Begin ...............................................7 Weekly Maintenance (or every 5 bags of pellets) ......30 Check Ashpan, Dispose if necessary.....................